Cooling device for quartz tube processing
By installing an extraction mechanism in the cooling device for quartz tube processing, water vapor is extracted to the outside through an extraction nozzle and a movable pipe, thus solving the problem of water vapor affecting the processing environment and improving the quality of the processing environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINGZHOU JINGFU GLASS CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-06-19
AI Technical Summary
In existing technologies, the emission of water vapor during the cooling process of quartz tube processing equipment can affect the quality of the processing environment, leading to a deterioration of the production environment.
The extraction mechanism includes a support frame fixed to the back of the cooling water tank. A guide frame is fixed to the top wall of the inner cavity of the support frame, and an extraction plate is fixed to the top wall of the inner cavity of the support frame. Several extraction nozzles are connected to the lower surface of the extraction plate. The extraction nozzles are connected to a water mist fan. The output end of the water mist fan is connected to a movable pipe through a pipe. The movable pipe extends to the outside and is used to extract water vapor.
It effectively extracts water vapor generated during the cooling process to the outside, improving the quality of the processing environment and avoiding the impact of water vapor on the production environment.
Smart Images
Figure CN224381860U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling device technology, specifically a cooling device for quartz tube processing. Background Technology
[0002] Quartz tubes are a special industrial glass made of silicon dioxide, an excellent basic material. Quartz glass has a series of excellent physical and chemical properties and is used in electric heaters, electric ovens, and electric radiators to generate heat. The softening point of quartz glass is about 1730℃, and it can be used for a long time at 1100℃. The maximum short-term operating temperature can reach 1450℃. Quartz tubes need to be cooled by a cooling device during processing.
[0003] For example, CN213119638U discloses a cooling device for quartz tube processing, including a cooling water tank. A water pump is fixedly connected to the left side of the cooling water tank, and a water pipe is fixedly connected to the bottom of the water pump. A guide rail is fixedly connected to the left side of the cooling water tank, and a drive motor is fixedly connected to the inner bottom wall of the guide rail. A threaded rod is fixedly connected to the output shaft of the drive motor, and a lifting plate is threadedly connected to the outer side of the threaded rod. A rotary motor is fixedly connected to the right side of the lifting plate, and a disc is fixedly connected to the output shaft of the rotary motor. Six support rods are fixedly connected to the right side of the disc, and a quartz tube body is sleeved on the outer side of each support rod. A push switch is fixedly connected to the top of the cooling water tank, and a rotary plug is rotatably connected to the inner side of each support rod. This cooling device for quartz tube processing can cool multiple quartz tubes simultaneously and has a good cooling effect.
[0004] Although the aforementioned patent can cool multiple quartz tubes simultaneously with good cooling effect, the prior art of this patent generates a certain amount of water vapor when cooling multiple quartz tubes through a cooling device, which in turn affects the quality of the production and processing environment and reduces its practicality. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a cooling device for quartz tube processing. It has the advantages of being able to extract the water vapor generated during the cooling of quartz tubes to the outside, thereby improving the quality of the working environment. This solves the problem in existing technologies where a certain amount of water vapor is generated when cooling multiple quartz tubes, which affects the quality of the production and processing environment and reduces practicality.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A cooling device for quartz tube processing includes a base plate, a cooling water tank fixed on the upper surface of the base plate, a suction mechanism on the back of the cooling water tank, driving mechanisms on the left and right sides of the cooling water tank, a drainage structure connected to the lower right side of the cooling water tank, and a water inlet structure connected to the upper right side of the cooling water tank.
[0008] The extraction mechanism includes a support frame fixed to the back of the cooling water tank. A guide frame is fixed to the top wall of the inner cavity of the support frame, and an extraction plate is fixed to the top wall of the inner cavity of the support frame. Several extraction nozzles are connected to the lower surface of the extraction plate. The extraction plate is located inside the guide frame. A water mist fan is fixed to the upper surface of the support frame. The input end of the water mist fan passes through the support frame through a pipe and is connected to the upper surface of the extraction plate. A movable pipe is fixed to the output end of the water mist fan.
[0009] Furthermore, several of the extraction nozzles are evenly distributed on the lower surface of the extraction plate.
[0010] Furthermore, the drive mechanism includes electric push rods fixed on the left and right sides of the cooling water tank. Connecting brackets are fixed to the outer sides of the output shafts of the electric push rods on both the left and right sides, and fixing plates are fixed to the opposite sides of the connecting brackets on both the left and right sides.
[0011] Furthermore, the driving mechanism also includes two stainless steel filter frames fixed on opposite sides of the left and right fixing plates, and several stainless steel filter baffles are fixed on the bottom walls of the inner cavities of the upper and lower stainless steel filter frames.
[0012] Furthermore, the drainage structure includes a first drain pipe, a first valve connected to the outer side of the right side of the first drain pipe, and a second drain pipe connected to the inside of the first valve.
[0013] Furthermore, the water inlet structure includes a first water inlet pipe, a second valve is connected to the outer side of the right side of the first water inlet pipe, and a second water inlet pipe is connected to the inside of the second valve.
[0014] Furthermore, a water pump is fixed to the lower left side of the cooling water tank, and a fixed pipe is fixed to the inlet end of the water pump. The right side of the fixed pipe passes through the cooling water tank and extends into it. The outlet end of the water pump is connected to the upper left side of the cooling water tank through a pipe.
[0015] Furthermore, a filter cylinder is connected to the right side of the fixed tube, and the filter cylinder includes a fixed cylinder, inside which a first filter screen is fixed.
[0016] Compared with the prior art, this utility model provides a cooling device for quartz tube processing, which has the following beneficial effects:
[0017] 1. The cooling device for quartz tube processing, by setting up a water mist fan, can draw the water vapor generated during cooling to the inside of the extraction plate and the movable tube through several extraction nozzles. The end of the movable tube away from the water mist fan can extend to the outside, which can draw the water vapor generated when the quartz tube is cooled by water to the outside, thereby improving the quality of the working environment.
[0018] 2. This cooling device for quartz tube processing can cool multiple quartz tubes by setting a drive mechanism, thereby improving cooling efficiency. At the same time, several stainless steel filter baffles are set inside the stainless steel filter frames on both the upper and lower sides to prevent adjacent quartz tubes from colliding and being damaged during cooling. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the connection structure between the base plate and the cooling water tank of this utility model;
[0021] Figure 3 This is a schematic diagram of the extraction mechanism of this utility model;
[0022] Figure 4 This is a schematic diagram of the drive mechanism of this utility model.
[0023] In the diagram: 1. Base plate, 2. Cooling water tank, 3. Extraction mechanism, 301. Support frame, 302. Guide frame, 303. Extraction plate, 304. Extraction nozzle, 305. Water mist fan, 306. Movable pipe, 4. Drive mechanism, 401. Electric push rod, 402. Connecting frame, 403. Fixing plate, 404. Stainless steel filter screen frame, 405. Stainless steel filter screen baffle, 5. Drainage structure, 6. Water inlet structure, 7. Water pump, 8. Fixing pipe, 9. Filter cartridge. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1 to 2 A cooling device for quartz tube processing in this embodiment includes a base plate 1, a cooling water tank 2 fixed on the upper surface of the base plate 1, a suction mechanism 3 on the back of the cooling water tank 2, a drive mechanism 4 on the left and right sides of the cooling water tank 2, a drainage structure 5 connected to the lower right side of the cooling water tank 2, and a water inlet structure 6 connected to the upper right side of the cooling water tank 2.
[0026] In this embodiment, the drainage structure 5 includes a first drain pipe, a first valve is connected to the outer side of the right side of the first drain pipe, and a second drain pipe is connected to the inside of the first valve. The water inlet structure 6 includes a first water inlet pipe, a second valve is connected to the outer side of the right side of the first water inlet pipe, and a second water inlet pipe is connected to the inside of the second valve. A water pump 7 is fixed to the lower left side of the cooling water tank 2. A fixed pipe 8 is fixed to the water inlet end of the water pump 7. The right side of the fixed pipe 8 passes through the cooling water tank 2 and extends into it. The water outlet end of the water pump 7 is connected to the upper left side of the cooling water tank 2 through a pipe. A filter cylinder 9 is connected to the right side of the fixed pipe 8. The filter cylinder 9 includes a fixed cylinder, and a first filter screen is fixed inside the fixed cylinder.
[0027] It should be noted that a certain amount of water can be added to the inside of the cooling water tank 2 through the water inlet structure 6, and the water inside the cooling water tank 2 can be discharged through the drainage structure 5. A thermometer is installed on the right side of the cooling water tank 2 so that the water temperature inside the cooling water tank 2 can be viewed in real time.
[0028] Please see Figure 3 In this embodiment, the extraction mechanism 3 includes a support frame 301 fixed to the back of the cooling water tank 2. A guide frame 302 is fixed to the top wall of the inner cavity of the support frame 301, and an extraction plate 303 is fixed to the top wall of the inner cavity of the support frame 301. Several extraction nozzles 304 are connected to the lower surface of the extraction plate 303. The extraction plate 303 is located inside the guide frame 302. A water mist fan 305 is fixed to the upper surface of the support frame 301. The input end of the water mist fan 305 passes through the support frame 301 through a pipe and is connected to the upper surface of the extraction plate 303. A movable pipe 306 is fixed to the output end of the water mist fan 305. A filter device, such as an activated carbon filter or a HEPA filter, can be installed at the end of the movable pipe 306 to remove impurities in water vapor and improve the environmental friendliness of the emissions.
[0029] Specifically, several extraction nozzles 304 are evenly distributed on the lower surface of the extraction plate 303. The water mist fan 305 is a high-temperature, high-pressure, and high-volume device. After the power is turned on, the fan rotates, and the groove design of the impeller drives the airflow. The air enters the pump body through the air inlet, and after vortex-type pressurization, a strong airflow energy is formed, which draws away the water mist and discharges it. The outer shell adopts a multi-blade aluminum alloy heat dissipation shell, which has good heat dissipation. The motor is a TEFC IP54F insulated motor, and the bearing adopts a sealed dustproof design to extend its service life. The impeller has been specially modified to reduce the gap between it and the body and prevent dust blockage.
[0030] It should be noted that during cooling, the water mist fan 305 can be turned on. The water vapor generated during cooling is drawn into the extraction plate 303 and the movable tube 306 through several extraction nozzles 304. The end of the movable tube 306 away from the water mist fan 305 can extend to the outside, which can draw the water vapor generated when the quartz tube is cooled by water to the outside, thereby improving the quality of the working environment. During cooling, the water pump 7 can be turned on, and the water inside the cooling water tank 2 can be circulated through the pipe and the fixed pipe 8 to improve the cooling effect.
[0031] Please see Figure 4 In this embodiment, the drive mechanism 4 includes electric push rods 401 fixed on the left and right sides of the cooling water tank 2. Connecting brackets 402 are fixed on the outer side of the output shaft of the electric push rods 401 on both the left and right sides. Fixing plates 403 are fixed on the opposite side of the connecting brackets 402 on both the left and right sides.
[0032] Specifically, the drive mechanism 4 also includes two stainless steel filter frames 404 fixed on opposite sides of the left and right fixed plates 403, and several stainless steel filter baffles 405 are fixed on the bottom walls of the inner cavities of the upper and lower stainless steel filter frames 404.
[0033] It should be noted that multiple quartz tubes requiring cooling can be placed inside the upper and lower stainless steel filter frames 404, with adjacent quartz tubes separated by several stainless steel filter baffles 405 on the upper and lower sides to prevent collisions. Then, the electric push rods 401 on both sides are activated simultaneously, causing the output shafts of the electric push rods 401 on both sides to move the connecting brackets 402 on both sides downwards in sync. This causes the upper and lower stainless steel filter frames 404 to immerse themselves in the water inside the cooling water tank 2. The quartz tubes inside the upper and lower stainless steel filter frames 404 are then cooled upon contact with the water. After cooling, the cooled quartz tubes can be lifted out of the water surface by activating the electric push rods 401 on both sides simultaneously, and then removed.
[0034] The working principle of the above embodiments is as follows:
[0035] In use, multiple quartz tubes requiring cooling can be placed inside the upper and lower stainless steel filter frames 404, with adjacent quartz tubes separated by several stainless steel filter baffles 405 on the upper and lower sides to prevent collisions. Then, the electric push rods 401 on both sides are activated simultaneously, causing their output shafts to move the connecting brackets 402 on both sides downwards. This immerses the upper and lower stainless steel filter frames 404 into the water inside the cooling water tank 2. The quartz tubes inside the upper and lower stainless steel filter frames 404 are then cooled by the water. After cooling, the tubes are discharged through the same... When the electric push rods 401 on both sides are activated, the cooled quartz tube can be lifted off the water surface for removal. During cooling, the water mist fan 305 can be turned on, and the water vapor generated during cooling is drawn into the extraction plate 303 and the movable tube 306 through several extraction nozzles 304. The end of the movable tube 306 away from the water mist fan 305 can extend to the outside, which can draw the water vapor generated when the quartz tube is cooled by water to the outside, thereby improving the quality of the working environment. During cooling, the water pump 7 can be turned on, and the water inside the cooling water tank 2 can be circulated through the pipes and fixed pipes 8 to improve the cooling effect.
[0036] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cooling device for quartz tube processing, comprising a base plate (1), characterized in that: A cooling water tank (2) is fixed on the upper surface of the base plate (1). A suction mechanism (3) is provided on the back of the cooling water tank (2). A drive mechanism (4) is provided on the left and right sides of the cooling water tank (2). A drainage structure (5) is connected to the lower right side of the cooling water tank (2). A water inlet structure (6) is connected to the upper right side of the cooling water tank (2). The extraction mechanism (3) includes a support frame (301) fixed to the back of the cooling water tank (2). A guide frame (302) is fixed to the top wall of the inner cavity of the support frame (301). An extraction plate (303) is fixed to the top wall of the inner cavity of the support frame (301). A plurality of extraction nozzles (304) are connected to the lower surface of the extraction plate (303). The extraction plate (303) is located inside the guide frame (302). A water mist fan (305) is fixed to the upper surface of the support frame (301). The input end of the water mist fan (305) passes through the support frame (301) through a pipe and is connected to the upper surface of the extraction plate (303). A movable pipe (306) is fixed to the output end of the water mist fan (305).
2. The cooling device for quartz tube processing according to claim 1, characterized in that: Several extraction nozzles (304) are evenly distributed on the lower surface of the extraction plate (303).
3. The cooling device for quartz tube processing according to claim 1, characterized in that: The drive mechanism (4) includes electric push rods (401) fixed on the left and right sides of the cooling water tank (2). A connecting frame (402) is fixed on the outer side of the output shaft of the electric push rods (401) on both the left and right sides. A fixing plate (403) is fixed on the opposite side of the connecting frame (402) on both the left and right sides.
4. A cooling device for quartz tube processing according to claim 3, characterized in that: The drive mechanism (4) also includes two stainless steel filter frames (404) fixed on opposite sides of the left and right fixed plates (403), and several stainless steel filter baffles (405) are fixed on the bottom walls of the inner cavities of the upper and lower stainless steel filter frames (404).
5. A cooling device for quartz tube processing according to claim 1, characterized in that: The drainage structure (5) includes a first drain pipe, a first valve connected to the outer side of the right side of the first drain pipe, and a second drain pipe connected to the inside of the first valve.
6. A cooling device for quartz tube processing according to claim 1, characterized in that: The water inlet structure (6) includes a first water inlet pipe, a second valve is connected to the outer side of the right side of the first water inlet pipe, and a second water inlet pipe is connected to the inside of the second valve.
7. A cooling device for quartz tube processing according to claim 1, characterized in that: A water pump (7) is fixed on the lower left side of the cooling water tank (2). A fixed pipe (8) is fixed at the water inlet end of the water pump (7). The right side of the fixed pipe (8) passes through the cooling water tank (2) and extends into the interior. The water outlet end of the water pump (7) is connected to the upper left side of the cooling water tank (2) through a pipe.
8. A cooling device for quartz tube processing according to claim 7, characterized in that: The right side of the fixed tube (8) is connected to a filter cylinder (9), which includes a fixed cylinder and a first filter screen is fixed inside the fixed cylinder.