Smoke stack oxygen scavenger wire rope device and smoke stack maintenance system

Abstract

The application relates to a steel wire rope device for suspending oxygen scavengers of a tobacco stack and a tobacco stack maintenance system. A first suspension support assembly is configured to span a gap between a first tobacco stack and a second tobacco stack and is connected to the first tobacco stack and the second tobacco stack respectively. A second suspension support assembly is also configured to span the gap and is connected to the first tobacco stack and the second tobacco stack respectively. The second suspension support assembly is spaced apart from the first suspension support assembly. A first end of a steel wire rope is connected to the first suspension support assembly through a steel wire rope tensioner, and a second end of the steel wire rope is connected to the second suspension support assembly. The steel wire rope is configured to be arranged in the gap and is used for suspending a medicine strip in the gap. The application has the advantage of easily arranging the medicine strip. The medicine strip is arranged in the gap at any position between the tobacco stacks instead of being placed on the top of the tobacco stacks. The application is not restricted by the traditional medicine box which must be placed on the top of the tobacco stacks. An operator does not need to climb to the top of the tobacco stacks. The application also solves the problem of narrow operation space caused by small distance between the top of the tobacco stacks and the ceiling.

Description

Technical Field

[0001] This application relates to the field of tobacco leaf maintenance, and in particular to a wire rope device for suspending deoxygenating agents in tobacco stacks and a tobacco stack maintenance system. Background Technology

[0002] The tobacco re-drying plant packs the tobacco leaves into cardboard boxes and transports them from the re-drying plant to the tobacco storage area for maintenance. During the tobacco leaf maintenance stage, an oxygen-isolation method of pest control is used. This involves creating a low-oxygen or anaerobic environment by adding deoxygenating agents in a sealed environment, causing pests to die due to lack of oxygen.

[0003] The specific operating procedure is as follows: After each stack of tobacco cartons is completed, it is sealed and stored using a 0.08mm thick film. The stack is 7 meters long × 6 meters wide × 3 meters high. Operators pre-fabricate the top and side films. The top film measures 7.3 meters × 6.3 meters, with a 0.15-meter margin on each side for fitting over the stack. The side films are 3.3 meters high. The deoxidizing agent is then placed in a custom-made reaction chamber on top of the stack. The operator climbs up to the top and places the reaction chambers in two rows on the tobacco cartons. A sealing machine then heat-seals the top and side films along the edges, ensuring they are seamlessly connected to form a sealed space. Multiple process ports and sampling ports are installed within this sealed space for subsequent maintenance and monitoring.

[0004] This oxygen-barrier insecticidal technology stores tobacco leaves in a low-oxygen or anaerobic environment, where pests cannot survive due to lack of oxygen, thus achieving an insecticidal effect and ensuring the safety and quality of the tobacco leaves during the cultivation stage. This sealed storage method not only effectively prevents pest breeding but also maintains stable humidity and temperature for the tobacco leaves, providing a good foundation for subsequent processing.

[0005] However, the traditional operating model has the following problems.

[0006] 1. Risks of working at height: Operators need to climb to the top of the stack, which is up to 3 meters high, to place the chemicals. There is a serious risk of falling, which poses a threat to personnel safety.

[0007] 2. Limited operating space: Due to the distance of only 80 centimeters between the top of the stack and the ceiling, the operating space for operators on the top of the stack is extremely narrow, which makes the operation extremely inconvenient and increases the difficulty and time of operation.

[0008] 3. Uneven pesticide application: Because the pesticide is placed on top of the stack, it may cause uneven contact between the pesticide and the tobacco leaves, affecting the maintenance and pest control effect.

[0009] 4. Low operational efficiency: Traditional methods require multiple people to work together, and the operation process is complex, time-consuming, and labor-intensive, making it difficult to meet the needs of high-efficiency production. Utility Model Content

[0010] Therefore, it is necessary to provide a wire rope device for suspending deoxidizer in tobacco stacks and a tobacco stack maintenance system.

[0011] One embodiment of this application is a wire rope device for suspending deoxygenating agent in a smokestack, which includes a first suspension support assembly, a second suspension support assembly, a wire rope tensioner, and a wire rope.

[0012] The first suspension support assembly is configured to span the gap between the first smokestack and the second smokestack, and connects the first smokestack and the second smokestack respectively;

[0013] The second suspension support assembly is also configured to span the gap and connect the first smokestack and the second smokestack respectively;

[0014] There is no gap between the second suspension support assembly and the first suspension support assembly;

[0015] The first end of the wire rope is connected to the first suspension support assembly via the wire rope tensioner, and the second end of the wire rope is connected to the second suspension support assembly.

[0016] The wire rope is configured to be disposed in the gap for suspending the medicine strip in the gap.

[0017] The aforementioned wire rope device for suspending deoxidizer in smokestacks, through the cooperation of a first suspension support assembly, a second suspension support assembly, a wire rope tensioner, and a wire rope, offers several advantages. Firstly, it facilitates easy placement of the deoxidizer strips, eliminating the need to place them on top of the smokestack; instead, they can be placed anywhere within the gaps between smokestacks. This avoids the constraint of traditional deoxidizer boxes being placed on top of the smokestack, eliminating the need for operators to climb to the top and resolving the problem of limited operating space caused by the small distance between the smokestack top and the ceiling. Secondly, it allows for more even distribution of the deoxidizer strips within the smokestacks. Because the strips are evenly distributed within the smokestacks via wire rope suspension, ensuring the deoxidizer's effectiveness is maximized. The pesticide strips ensure thorough contact between the pesticide and the tobacco leaves in the stack, resulting in more even pesticide application and significantly enhancing the effectiveness of the strips. Furthermore, a single operator can independently place the pesticide strips, saving labor costs and eliminating the need to climb to the top of the stack, thus reducing operational difficulty, lowering safety risks, and increasing work efficiency. Additionally, the structural design of the steel wire rope device suspending the oxygen absorber from the stack allows operators to work from the side of the stack without entering the sealed film-covered environment, completely eliminating the risk of suffocation while meeting maintenance and pest control requirements, ensuring the safety of operators.

[0018] In some embodiments, the first suspension support assembly includes a first stabilizing support side plate, a first base support plate, and a first suspension pull ring;

[0019] The first stabilizing support side plate is configured to span the gap between the first smoke stack and the second smoke stack, and connects the first smoke stack and the second smoke stack respectively;

[0020] The first base support plate is disposed on the first stable support side plate, and the first suspension pull ring protrudes from the first base support plate;

[0021] The second suspension support assembly includes a second stabilizing support side plate, a second base support plate, and a second suspension pull ring;

[0022] The second stabilizing support side plate is configured to span the gap between the second smoke stacks and connect the second smoke stacks to the second smoke stacks respectively;

[0023] The second base support plate is disposed on the second stable support side plate, and the second suspension pull ring protrudes from the second base support plate;

[0024] The first end of the wire rope is connected to the first suspension ring via the wire rope tensioner, and the second end of the wire rope is connected to the second suspension ring.

[0025] In some embodiments, the first stable support side plate and the second stable support side plate are located as a whole between the first base support plate and the second base support plate.

[0026] In some embodiments, the distance between the first suspension ring and the second suspension ring is less than the maximum distance between the first stabilizing support side plate and the second stabilizing support side plate and the second suspension ring.

[0027] In some embodiments, in the extension direction of the wire rope, the length of the first base support plate is greater than the length of the first stable support side plate, and the length of the second base support plate is greater than the length of the second stable support side plate.

[0028] In some embodiments, the first stable support side plate, the first base support plate, the second stable support side plate, and the second base support plate are all in the shape of a number 7.

[0029] In some embodiments, the lower end of the first base support plate is longer than the lower end of the first stable support side plate, so that the first suspension ring protrudes from the first base support plate at the lower end of the first stable support side plate.

[0030] The lower end of the second base support plate is longer than the lower end of the second stable support side plate, so that the second suspension pull ring protrudes from the second base support plate at the lower end of the second stable support side plate.

[0031] In some embodiments, the wire rope tensioner is located between the first base support plate and the second base support plate.

[0032] In some embodiments, the first suspension support assembly and the second suspension support assembly are respectively configured to span the gap at the top of the first and second smokestacks; or,

[0033] The first suspension support assembly and the second suspension support assembly are respectively configured to span the gap at the middle of the first smokestack and the top of the second smokestack; or,

[0034] The first suspension support assembly and the second suspension support assembly are respectively configured to span the gap at the middle of the first smokestack and the middle of the second smokestack.

[0035] In some embodiments, a smoke stack maintenance system includes a first smoke stack, a second smoke stack, a strip of chemicals, and a wire rope device for suspending deoxygenating agents from the smoke stack as described in any embodiment;

[0036] There is a gap between the first smoke stack and the second smoke stack, and the wire rope of the wire rope device for suspending the deoxidizer on the smoke stack is located in the gap, and the deoxidizer strip is suspended on the wire rope. Attached Figure Description

[0037] To more clearly illustrate the technical solutions in the embodiments of this application or the conventional technology, the drawings used in the description of the embodiments or the conventional technology will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0038] Figure 1 This is a schematic diagram of an embodiment of the wire rope device for suspending deoxidizer in a smokestack as described in this application.

[0039] Figure 2 for Figure 1 A partial enlarged structural diagram of the embodiment shown.

[0040] Figure 3 for Figure 1 A partial structural exploded view of the embodiment shown.

[0041] Figure 4 This is a schematic diagram of the shape of the smoke stack used in the wire rope device for suspending deoxidizer in the smoke stack described in this application.

[0042] Figure 5 for Figure 4 A magnified schematic diagram of a portion of the smokestack structure shown.

[0043] Figure 6 for Figure 4 An enlarged schematic diagram of another part of the smokestack structure is shown.

[0044] Figure 7 for Figure 1 The illustrated embodiment is applied to Figure 6 The diagram shows the structure of the tobacco stack.

[0045] Figure 8 for Figure 7 The illustrated embodiment is a partial structural diagram in another direction.

[0046] Figure 9 for Figure 7 The illustrated embodiment shows a structural diagram of the stacked smoke box.

[0047] Figure 10 for Figure 9 The illustrated embodiment shows a structural diagram after the steel wire rope has been tightened.

[0048] Figure 11 for Figure 10 The illustrated embodiment shows a schematic diagram of the structure after the medicine strip is suspended.

[0049] Figure 12 for Figure 11 A schematic diagram of the structure of the suspended medicine strip in the embodiment shown.

[0050] Reference numerals: 100 for steel wire rope device for suspending deoxidizer in smoke stacks; 110 for first suspension support assembly; 111 for first stabilizing support side plate; 112 for first base support plate; 113 for first suspension pull ring; 114 for first long pressure plate; 115 for first long side plate; 116 for first wide pressure plate; 117 for first wide side plate; 120 for second suspension support assembly; 121 for second stabilizing support side plate; 122 for second base support plate; 123 for second suspension pull ring; 124 for second pressure plate; 125 for second connecting side plate; 126 for second wide pressure plate; 127 for second wide side plate; 130 for steel wire rope tensioner; 140 for steel wire rope; 141 for first end; 142 for second end; 143 for extension direction; 200 for smoke box; 210 for horizontally swaying smoke box; 220 for vertically swaying smoke box; 300 for smoke stack; 310 for first smoke stack; 320 for second smoke stack; 400 for gap; 500 for deoxidizer strip. Detailed Implementation

[0051] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0052] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application's specification are for illustrative purposes only and do not represent the only possible implementation.

[0053] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0054] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0055] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and or" as used in this application includes any and all combinations of one or more of the associated listed items.

[0056] This application discloses a wire rope device for suspending deoxidizer in a smokestack and a smokestack maintenance system, which includes some or all of the technical features of the following embodiments; that is, the wire rope device for suspending deoxidizer in a smokestack and the smokestack maintenance system include some or all of the following structures. Addressing the dosing mode and existing problems, in one embodiment of this application, a wire rope device for suspending deoxidizer in a smokestack includes a first suspension support assembly, a second suspension support assembly, a wire rope tensioner, and a wire rope; the first suspension support assembly is configured to span the gap between a first smokestack and a second smokestack, and connects the first smokestack and the second smokestack respectively; the second suspension support assembly is also configured to span the gap and connect the first smokestack and the second smokestack respectively; there is no gap between the second suspension support assembly and the first suspension support assembly; the first end of the wire rope is connected to the first suspension support assembly through the wire rope tensioner, and the second end of the wire rope is connected to the second suspension support assembly; the wire rope is configured to be disposed in the gap for suspending the deoxidizer strip in the gap. The aforementioned wire rope device for suspending deoxidizer in smokestacks, through the cooperation of a first suspension support assembly, a second suspension support assembly, a wire rope tensioner, and a wire rope, offers several advantages. Firstly, it facilitates easy placement of the deoxidizer strips, eliminating the need to place them on top of the smokestack; instead, they can be placed anywhere within the gaps between smokestacks. This avoids the constraint of traditional deoxidizer boxes being placed on top of the smokestack, eliminating the need for operators to climb to the top and resolving the problem of limited operating space caused by the small distance between the smokestack top and the ceiling. Secondly, it allows for more even distribution of the deoxidizer strips within the smokestacks. Because the strips are evenly distributed within the smokestacks via wire rope suspension, ensuring the deoxidizer's effectiveness is maximized. The pesticide strips ensure thorough contact between the pesticide and the tobacco leaves in the stack, resulting in more even application and significantly enhancing the effectiveness of the strips. Furthermore, a single operator can independently place the strips, saving labor costs and eliminating the need to climb to the top of the stack, thus reducing operational difficulty, lowering safety risks, and increasing work efficiency. Additionally, the structural design of the steel wire rope device suspending the oxygen absorber from the stack allows operators to work from the side without entering the sealed, film-covered environment of the stack. This completely eliminates the risk of suffocation while meeting maintenance and pest control requirements, ensuring operator safety. The following section will combine... Figures 1 to 12 The steel wire rope device for suspending deoxidizer in the tobacco stack and the tobacco stack maintenance system are described in detail.

[0057] In some embodiments, a wire rope device 100 for suspending deoxidizer from a smokestack is described as follows: Figure 1 As shown, it includes a first suspension support assembly 110, a second suspension support assembly 120, a wire rope tensioner 130, and a wire rope 140; combined with Figure 6 and Figure 7The first suspension support assembly 110 is configured to span the gap 400 between the first smokestack 310 and the second smokestack 320, and connects the first smokestack 310 and the second smokestack 320 respectively; the second suspension support assembly 120 is also configured to span the gap 400 and connect the first smokestack 310 and the second smokestack 320 respectively; there is no gap between the second suspension support assembly 120 and the first suspension support assembly 110; combined with Figure 2 The first end 141 of the wire rope 140 is connected to the first suspension support assembly 110 via the wire rope tensioner 130, and the second end 142 of the wire rope 140 is connected to the second suspension support assembly 120; combined with Figure 8 and Figure 11 The steel wire rope 140 is configured to be disposed in the gap 400 for suspending the medicine strips 500 in the gap 400. This structural design, through the cooperation of the first suspension support assembly 110, the second suspension support assembly 120, the steel wire rope tensioner 130, and the steel wire rope 140, has the advantage of easily placing the medicine strips 500. It eliminates the need to place the medicine strips 500 on top of the tobacco stacks 300; instead, they can be placed anywhere in the gap 400 between the tobacco stacks 300. This avoids the constraint of traditional medicine boxes being placed on top of the tobacco stacks 300, and eliminates the need for operators to climb to the top of the tobacco stacks 300, also solving the problem of narrow operating space caused by the small distance between the top of the stack and the ceiling. Furthermore, it facilitates more even distribution of the medicine strips 500 among the tobacco stacks 300, as the medicine strips 500 are evenly distributed among the tobacco stacks by being suspended by the steel wire rope 140. Inside the stack 300, the pesticide in the pesticide strip 500 is ensured to be in full contact with the tobacco leaves in the stack 300, resulting in more uniform pesticide action and greatly improving the effectiveness of the pesticide strip 500. Furthermore, one operator can independently complete the placement of the pesticide strip 500, thus saving labor costs and eliminating the need to climb to the top of the stack 300, reducing operational difficulty and thus lowering safety risks and increasing work efficiency. Moreover, the structural design of the steel wire rope device 100 for suspending the oxygen absorber from the stack allows operators to work from the side of the stack 300 without entering the top of the sealed film-covered environment, completely eliminating the risk of suffocation while meeting maintenance and pest control requirements, ensuring the safety of operators.

[0058] In various embodiments, the first suspension support assembly 110 is configured to span the gap 400 between the first smokestack 310 and the second smokestack 320, and connects the first smokestack 310 and the second smokestack 320 respectively; the second suspension support assembly 120 is also configured to span the gap 400 and connect the first smokestack 310 and the second smokestack 320 respectively; in some embodiments, the first suspension support assembly 110 and the second suspension support assembly 120 are respectively configured to span the gap 400 at the top of the first smokestack 310 and the second smokestack 320; or, the first suspension support assembly 110 and the second suspension support assembly 120 are respectively configured to span the gap 400 at the middle of the first smokestack 310 and the top of the second smokestack 320; or, the first suspension support assembly 110 and the second suspension support assembly 120 are respectively configured to span the gap 400 at the middle of the first smokestack 310 and the middle of the second smokestack 320. This design offers several advantages. First, the installation location is flexible and adjustable. Depending on the actual layout of the tobacco stack 300, it can be positioned at different heights across the gap 400, such as at the top or middle, to accommodate diverse needs and ensure more even and efficient pesticide application. Second, by adjusting the position of the support components, the wire rope 140 can suspend the pesticide strips 500 at different heights within the gap 400, overcoming the limitations of traditional top-mounted placement. Third, the flexibility of the two suspension support component positions ensures that the pesticide strips 500 are more precisely distributed within different areas of the tobacco stack 300, promoting full contact between the pesticide in the strips and the tobacco leaves, thereby improving deoxygenation and insecticidal effects. Fourth, operators do not need to be fixed at the top of the tobacco stack; installation can be done from more convenient locations such as the side or middle, further reducing the risk of climbing and optimizing operational safety and efficiency.

[0059] In each embodiment, a gap is left between the second suspension support assembly 120 and the first suspension support assembly 110 to form a suspension area for the wire rope 140, used to suspend the pill stick 500. Figure 11 and Figure 12 As shown, the steel wire rope 140 is configured to be located in the gap 400 for suspending the pesticide strip 500 in the gap 400. This design, while meeting the requirements for maintenance and pest control, not only satisfies normal maintenance and pest control needs but also provides a more convenient way to change pesticides during the later maintenance phase. It also avoids the risk of falls from heights as workers climb to the top of the three-meter-high tobacco stack, and reduces the time spent on pesticide application and subsequent pesticide changes. Furthermore, the steel wire rope device 100 for suspending the deoxygenating agent from the tobacco stack can be reused, thus reducing costs. Moreover, the device can be operated by one person, reducing labor costs.

[0060] In various embodiments, the first end 141 of the wire rope 140 is connected to the first suspension support assembly 110 via the wire rope tensioner 130, and the second end 142 of the wire rope 140 is connected to the second suspension support assembly 120. As an example, the wire rope tensioner 130 is located between the first suspension support assembly 110 and the second suspension support assembly 120. Exemplarily, the second end 142 of the wire rope 140 is detachably connected to the second suspension support assembly 120, for example, the second suspension ring 123 of the second suspension support assembly 120, via a connecting bracket, such as a C-shaped connecting bracket or a U-shaped connecting bracket, so that the second end 142 of the wire rope 140 can be quickly connected to or removed from the second suspension support assembly 120. This design, on the one hand, allows for convenient adjustment of the tension of the wire rope 140 via the wire rope tensioner 130, ensuring stable suspension of the medicine strip 500 and adapting to different spacings of the tobacco stack gaps 400. On the other hand, the second end 142 is detachably connected to the second suspension support assembly 120 using a C-shaped or U-shaped connecting bracket, enabling quick installation or removal of the wire rope 140, significantly improving work efficiency and reducing operation time. Furthermore, the detachable structure facilitates individual replacement of the wire rope 140 or adjustment of the suspension position without requiring a complete disassembly device, reducing maintenance costs and complexity. Moreover, universal connecting brackets such as C-shaped or U-shaped ones can be adapted to various suspension support assembly structures, thereby improving the applicability and versatility of the wire rope 140 for suspending deoxygenating agents in the smokestack.

[0061] In some of these embodiments, such as Figure 2 and Figure 3As shown, the first suspension support assembly 110 includes a first stable support side plate 111, a first base support plate 112, and a first suspension ring 113; the first stable support side plate 111 is configured to span the gap 400 between the first smoke stack 310 and the second smoke stack 320, and connects the first smoke stack 310 and the second smoke stack 320 respectively; the first base support plate 112 is disposed on the first stable support side plate 111, and the first suspension ring 113 protrudes from the first base support plate 112; and the second suspension support assembly 120 includes a second stable support side plate 121, a second base support plate 112, and a second suspension ring 113. The support plate 122 and the second suspension ring 123; the second stable support side plate 121 is configured to span the gap 400 between the first smoke stack 310 and the second smoke stack 320, and connects the first smoke stack 310 and the second smoke stack 320 respectively; the second base support plate 122 is disposed on the second stable support side plate 121, and the second suspension ring 123 protrudes from the second base support plate 122; the first end 141 of the wire rope 140 is connected to the first suspension ring 113 through the wire rope tensioner 130, and the second end 142 of the wire rope 140 is connected to the second suspension ring 123. The first stabilizing support side plate 111 and the second stabilizing support side plate 121 are used to provide a longer and more stable support environment for the first base support plate 112 and the second base support plate 122, and together with the first base support plate 112 and the second base support plate 122, they are used to provide a lower and more balanced support position for the first suspension pull ring 113 and the second suspension pull ring 123, so as to ensure that the two ends of the wire rope 140 can be more stably connected to the first suspension pull ring 113 and the second suspension pull ring 123.

[0062] In some of these embodiments, such as Figure 2 As shown, the wire rope tensioner 130 is located between the first base support plate 112 and the second base support plate 122. In some embodiments, such as Figure 3As shown, the first stabilizing support side plate 111 and the second stabilizing support side plate 121 are located between the first base support plate 112 and the second base support plate 122. In some embodiments, the first stabilizing support side plate 111, the first base support plate 112, the second stabilizing support side plate 121, and the second base support plate 122 are all in a figure-7 shape. This structural design, on the one hand, concentrates the wire rope tensioner 130, the stabilizing support side plate, and the base support plate in the middle area of ​​the tobacco stack gap 400, making full use of the three-dimensional space and avoiding exposed components or occupying additional operating space. On the other hand, the figure-7 structure formed by the first stabilizing support side plate 111, the second stabilizing support side plate 121, the first base support plate 112, and the second base support plate 122 is beneficial to improving the overall frame's resistance to deformation through right-angle support design, ensuring the stability of the suspension device under load. Furthermore, the positional relationship between the stabilizing support side plate and the base support plate forms a mutually restraining mechanical structure, further enhancing the device's ability to bear the tension of the wire rope 140. On the other hand, the modular 7-shaped components facilitate rapid assembly and positioning, and can achieve precise docking of each component through preset interfaces or buckles, reducing installation errors and improving assembly efficiency; moreover, the compact and stable structural design can be adapted to different specifications of smoke stack gaps 400, and is especially suitable for storage environments with limited space or high requirements for the stability of the wire rope device 100 for suspending deoxygenating agents in the smoke stack.

[0063] In some embodiments, the distance between the first suspension ring 113 and the second suspension ring 123 is less than the maximum distance between the first stabilizing support side plate 111 and the second stabilizing support side plate 121 and the second suspension ring 123. In some embodiments, the lower end of the first base support plate 112 is longer than the lower end of the first stabilizing support side plate 111, so that the first suspension ring 113 protrudes from the first base support plate 112 at the lower end of the first stabilizing support side plate 111; the lower end of the second base support plate 122 is longer than the lower end of the second stabilizing support side plate 121, so that the second suspension ring 123 protrudes from the second base support plate 122 at the lower end of the second stabilizing support side plate 121. This design, on the one hand, ensures that the spacing between the suspension rings 113 / 123 and the stabilizing support side plates 111 / 121 ensures that the suspension position of the wire rope 140 is offset relative to the inner side of the support structure, facilitating precise positioning of the lateral position of the medicine strip 500 in the tobacco stack gap 400 and avoiding interference with the support components. On the other hand, the lower ends of the two base support plates are longer than the two stable support side plates, causing the two suspension rings to protrude at the lower ends of the side plates, forming an inwardly protruding interface that is easy to operate. Operators can quickly connect the wire rope 140 from the side without having to go into narrow spaces. Moreover, this inwardly protruding structure reduces the requirements for the operating angle, making it particularly suitable for scenarios with small spacing between tobacco stacks or limited top space, reducing inconvenient operations such as bending over and climbing. Furthermore, the mechanical design of the two suspension ring positions brings the tension point of the wire rope 140 close to the bottom of the support structure, which is conducive to using the extended parts of the two base support plates to form a lever balance effect, dispersing the load pressure, thereby improving the overall structure's anti-overturning ability. In addition, the protruding suspension rings and the stable support side plates form a triangular mechanical support, enhancing the device's anti-sway force in the horizontal direction and ensuring the stability of the drug strip 500 after suspension. Moreover, by adjusting the degree of inward protrusion and the spacing of the two suspension rings, it can be flexibly adapted to tobacco stacks 300 of different widths or heights, improving the versatility and scenario adaptability of the wire rope device 100 for suspending deoxygenating agents from tobacco stacks.

[0064] In some of these embodiments, such as Figure 3As shown, in the extension direction 143 of the wire rope 140, the length of the first base support plate 112 is greater than the length of the first stable support side plate 111, and the length of the second base support plate 122 is greater than the length of the second stable support side plate 121. This allows the first stable support side plate 111 and the second stable support side plate 121 to adapt to gaps 400 of different widths, and the first base support plate 112 and the second base support plate 122 provide a stronger support environment. This design, on the one hand, allows the two stable support side plates to be shorter than the two base support plates, enabling the wire rope device 100 for suspending deoxidizer in the smokestack to flexibly adapt to gaps 400 of smokestacks 300 of different widths by adjusting the lateral position of the side plates within the gap 400, thus expanding its application scenarios. On the other hand, the longer base support plate provides a larger load-bearing area, dispersing the vertical pressure of the wire rope 140 tension on the smokestack's smoke box 200, and enhancing the overall load-bearing capacity of the wire rope device 100 for suspending deoxidizer in the smokestack. On the other hand, the two base support plates and the two stable support side plates form two sets of stepped structures. The extended portion of the base support plates enhances the horizontal shear resistance, preventing the steel wire rope device 100 for suspending the oxygen absorber from the tobacco stack from tilting or shifting due to uneven force. Furthermore, the component design with different lengths allows operators to select the installation position of the side plates, such as near the inside or middle of the tobacco stack 300, based on the actual gap width, without needing to replace the entire steel wire rope device 100 for suspending the oxygen absorber, thus reducing operating costs. Additionally, the stable support side plates can slide or adjust within the range of the base support plates, and in conjunction with the positioning function of the suspension pull ring, allow for precise adjustment of the suspension position of the pesticide strip 500, thereby improving the uniformity of pesticide application.

[0065] The following description, in conjunction with embodiments, further illustrates the wire rope device 100 for suspending deoxidizer on the smokestack. In some embodiments, each suspension support assembly, including a first suspension support assembly 110 and a second suspension support assembly 120, is provided with a base support plate and a stable support side plate. The wire rope device 100 for suspending deoxidizer on the smokestack is also provided with a wire rope tensioner 130 and a wire rope 140, used to optimize traditional maintenance processes, improve operational safety and efficiency, and achieve efficient deoxidizer dispensing and a more comprehensive deoxidizer reaction.

[0066] As an example, the wire rope device 100 for suspending deoxygenating agent on the smokestack can be raised and lowered to a low position to suspend the deoxygenating agent, reducing the need for personnel to climb to the top of the stack for operation.

[0067] As an example, the wire rope device 100 for suspending deoxidizer in the smokestack can be moved to other areas of the smokestack 300 for reusability.

[0068] As an example, the base support plate includes a first base support plate 112 and a second base support plate 122. The base support plates are located on both sides of the wire rope 140 and are placed between the upper and lower cigarette boxes 200. For example, the first suspension ring 113 and the second suspension ring 123 are both circular rings or both are provided with circular rings, which are used to connect the wire rope 140 and prevent the bottom cardboard of the cigarette box 200 from deforming after it gets damp, thereby protecting the wire rope 140 from pressure damage.

[0069] As an example, the stabilizing support side plate includes a first stabilizing support side plate 111 and a second stabilizing support side plate 121. The stabilizing support side plates are located on both sides of the wire rope 140 and are also placed between the upper and lower smoke boxes 200 to increase the contact area between the stabilizing support side plate and the smoke box 200, providing additional stability.

[0070] As an example, the base support plate and the stable support side plate are bolted together to form a robust support structure. Exemplarily, the first stable support side plate 111 is screwed to the first base support plate 112, and the second stable support side plate 121 is screwed to the second base support plate 122. In various embodiments, the wire rope 140 is used to suspend the deoxidizer, and the wire rope tensioner 130 is used to adjust the tension of the wire rope 140. Exemplarily, the wire rope 140 is provided with a thickening section, which is thickened relative to the rest of the wire rope 140 to block the drug strips 500, so that the drug strips 500 are kept in the suspended position as much as possible to avoid the drug strips 500 from crowding together.

[0071] As an example, one end of the wire rope 140 passes through the wire rope tensioner 130 and the first suspension ring 113 on the first base support plate 112, and the other end is connected to a C-shaped hook and connected to the second suspension ring 123 on the second base support plate 122 on the other side.

[0072] In some embodiments, the steel wire rope device 100 for suspending the deoxidizer from the tobacco stack includes a base support plate, a stabilizing support side plate, a steel wire rope 140, and a steel wire rope tensioner 130. The base support plate is located on both sides and placed between the upper and lower tobacco boxes 200. The steel wire rope device 100 for suspending the deoxidizer from the tobacco stack also includes a ring connecting the steel wire rope 140 to prevent the bottom cardboard of the tobacco box 200 from deforming after it gets damp, thereby protecting the steel wire rope 140 from pressure damage. The stabilizing support side plate is located on both sides and is also placed between the upper and lower tobacco boxes 200 to increase the contact area with the tobacco box 200 and provide additional stability. The steel wire rope 140 is used to suspend the deoxidizer strip 500. The steel wire rope tensioner 130 is used to adjust the tension of the steel wire rope 140. The base support plate and the stabilizing support side plate are connected by bolts to form a stable support structure. One end of the wire rope 140 passes through the wire rope tensioner 130 and the first suspension ring 113 on the base support plate, and the other end is connected to a C-shaped hook and connected to the O-shaped opening of the second suspension ring 123 on the other side of the base support plate.

[0073] The use of the steel wire rope device 100 for suspending deoxidizer in the smokestack is illustrated below with reference to an example.

[0074] First, the bottom membrane is laid on the bottom of the tobacco stack 300, and some tobacco boxes 200 are placed to form adjacent first tobacco stack 310 and second tobacco stack 320 with a gap 400. Then, the base support plate and stable support side plate are installed to form a stable support structure, so as to complete the laying of the bottom membrane and the installation of the support structure.

[0075] Prepare the wire rope 140 and connect it to the base support plate and the wire rope tensioner 130.

[0076] Use wire rope tensioner 130 to tighten wire rope 140 to ensure uniform tension.

[0077] Hang the 500 strips of curing agent evenly on the steel wire rope 140 to ensure that the curing agent is evenly distributed.

[0078] Continue placing the remaining tobacco boxes 200 in the tobacco stack 300, and seal them with top and side films to create a sealed environment for the tobacco stack 300, thus completing the entire curing process.

[0079] The following example illustrates the use of the wire rope device 100 for suspending deoxidizer in the smokestack. The usage process is as follows.

[0080] 1. Laying the base film and leaving gaps: First, lay the base film, neatly unfolding it along with the first layer, i.e., the bottom layer of tobacco boxes 200, leaving a gap 400 for placing the tobacco deoxidizer strips 500. For example, on the unfolded base film, first arrange the horizontally laid tobacco boxes 210 in a row, then place the vertically laid tobacco boxes 220 sequentially on top of that row, repeating the stacking to form a stable stack structure. Leave a certain space 400 at appropriate positions in the stack structure, and then place the first layer of horizontally laid tobacco boxes 210 and the second layer of horizontally laid tobacco boxes 210 sequentially.

[0081] 2. Preparation of wire rope 140: Prepare a wire rope 140 with a length slightly longer than the width of the tobacco stack 300 formed by stacking tobacco boxes 200. One end of the wire rope 140 has a C-shaped hook, and the other end is connected to the O-shaped opening of the wire rope tensioner 130.

[0082] 3. Wire rope placement at 140°: (e.g.) Figure 7 and Figure 8 As shown, the wire rope 140 is placed in the middle of the gap 400 between the first smoke stack 310 and the second smoke stack 320 to ensure that the wire rope 140 is accurately positioned.

[0083] 4. Installation of Support Plates: Place base support plates and stable support side plates as support plates along the edges of the tobacco boxes 200 on both sides, and tighten them with bolts to ensure their stability. Then, place the upper tobacco box 200 on top of the base support plates and stable support side plates. As an example, place the base support plate and stable support side plate at one outer edge of the horizontally swaying tobacco box 210, and tighten them with bolts to ensure their stability. Repeat this step on the other side to form the support structure at both ends of the wire rope 140.

[0084] 5. 140 wire rope connection: such as Figure 9 and Figure 10 As shown, the second end 142 of the wire rope 140 with the C-shaped hook is hooked into the second suspension ring 123 of the second suspension support assembly 120; the first end 141 of the wire rope 140 with the C-shaped hook, which passes through the wire rope tensioner 130, is fitted into the O-ring of the wire rope tensioner 130 of the first suspension support assembly 110. At this stage, the third and fourth layers of vertically swaying tobacco boxes 220 can be placed sequentially to press down the base support plate and the stable support side plate.

[0085] 6. Tighten wire rope 140. Use wire rope tensioner 130 to tighten wire rope 140 to ensure uniform tension and prevent the drug strip 500 and its deoxidizer from shifting during the administration process.

[0086] 7. Hang the 500 medicine strips evenly on the steel wire rope 140 to ensure that the medicine strips 500 are evenly distributed so as to fully contact the tobacco leaves in the tobacco stack 300 and improve the curing effect.

[0087] 8. Placement and film sealing of the remaining cigarette boxes 200. Continue placing the remaining cigarette boxes 200, and lay the top and side films. Finally, perform heat sealing to achieve the sealing of the cigarette stack 300, completing the entire placement and sealing process.

[0088] Such a wire rope device 100 for suspending deoxidizer in smokestacks has the following advantages:

[0089] 1. Completely eliminates the risks of working at heights. Operators no longer need to climb to the top of the three-meter-high stack to place the chemicals; all operations can be completed on the ground or at a low position, completely eliminating the risk of falls from heights and providing operators with a safer working environment.

[0090] 2. Optimized operating space and improved convenience. With no longer limited operating space, operators can complete their work in a more spacious and comfortable environment, reducing operational difficulty and time, and improving work efficiency.

[0091] 3. Eliminates the risks of operation in confined spaces. This avoids requiring operators to enter confined spaces for medication changes, completely eliminating the risk of suffocation and ensuring personnel safety.

[0092] 4. Significantly reduces costs and improves economic efficiency. The device is reusable, reducing reliance on disposable materials such as custom-made reaction chambers and sealing membranes, thus lowering material and labor costs. Simultaneously, the uniform distribution of reagents reduces waste, further reducing maintenance costs.

[0093] 5. Enhance maintenance effectiveness and ensure tobacco quality. The pesticide is evenly distributed inside the tobacco stack by being suspended by steel wire ropes, ensuring full contact between the pesticide and the tobacco leaves, resulting in a more thorough reaction, improved maintenance and pest control effects, and stable tobacco quality.

[0094] 6. Simplified operation process and improved production efficiency. Traditional methods require multiple people to complete complex operations, while the steel wire rope device 100 for suspending deoxidizer in the smokestack is simple in design and can be completed by a single person, significantly reducing operation time and labor costs and improving production efficiency.

[0095] 7. Environmentally friendly design reduces environmental impact. The steel wire rope device 100 for suspending the deoxidizer in the smokestack reduces material waste and the possibility of agent leakage, thereby reducing potential environmental pollution and meeting the requirements of sustainable development.

[0096] As can be seen from the above description, the steel wire rope device 100 for suspending oxygen-removing agents in tobacco stacks and the maintenance and deoxygenation method using the steel wire rope device 100 for suspending oxygen-removing agents in tobacco stacks not only achieves technological innovation, but also brings significant optimization in terms of safety, economy, environmental protection and efficiency, thus providing a safer, more efficient, economical and environmentally friendly solution for tobacco leaf maintenance and pest control.

[0097] In some embodiments, a tobacco stack maintenance system includes a first tobacco stack 310, a second tobacco stack 320, a desiccant strip 500, and a wire rope device 100 for suspending desiccant on the tobacco stack as described in any embodiment. A gap 400 is formed between the first tobacco stack 310 and the second tobacco stack 320. The wire rope 140 of the wire rope device 100 for suspending desiccant on the tobacco stack is disposed in the gap 400, and the desiccant strip 500 is suspended on the wire rope 140. Because the wire rope device 100 for suspending desiccant on the tobacco stack is used in any embodiment, the tobacco stack maintenance system also possesses the beneficial technical effects of the wire rope device 100 for suspending desiccant on the tobacco stack, which will not be elaborated upon here.

[0098] As an example, the tobacco boxes 200 of the first tobacco stack 310 and the second tobacco stack 320 may have the same or different placement arrangements, such as... Figure 4 and Figure 5 As shown, the tobacco box 200 is configured as a horizontal tobacco box 210 or a vertical tobacco box 220 according to the placement method, so as to form a gap 400 between two adjacent tobacco stacks 300, that is, to form a gap 400 between the first tobacco stack 310 and the second tobacco stack 320.

[0099] As an example, the smokestack maintenance system includes at least two wire rope devices 100 for suspending oxygen absorbers on the smokestacks, and the wire ropes 140 of each wire rope device 100 for suspending oxygen absorbers on the smokestacks are arranged parallel to each other in a taut state, so that the absorber strips 500 suspended by the wire ropes 140 are arranged in rows, and the absorber strips 500 are more evenly distributed relative to the overall smokestack 300.

[0100] It should be noted that other embodiments of this application also include a wire rope device for suspending deoxidizer in a smokestack and a smokestack maintenance system formed by combining the technical features of the above embodiments.

[0101] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0102] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the scope of protection of this application. Therefore, the patent protection scope of this application should be determined by the appended claims.

Claims

1. A wire rope device (100) for suspending deoxidizer in a smokestack, characterized in that, It includes a first suspension support assembly (110), a second suspension support assembly (120), a wire rope tensioner (130), and a wire rope (140). The first suspension support assembly (110) is configured to span the gap (400) between the first smoke stack (310) and the second smoke stack (320), and connect the first smoke stack (310) and the second smoke stack (320) respectively. The second suspension support assembly (120) is also configured to span the gap (400) and connect the first smokestack (310) and the second smokestack (320) respectively. There is a gap between the second suspension support assembly (120) and the first suspension support assembly (110); The first end (141) of the wire rope (140) is connected to the first suspension support assembly (110) via the wire rope tensioner (130), and the second end (142) of the wire rope (140) is connected to the second suspension support assembly (120). The wire rope (140) is configured to be disposed in the gap (400) for suspending the drug strip (500) in the gap (400).

2. The wire rope device (100) for suspending deoxidizer in a smokestack according to claim 1, characterized in that, The first suspension support assembly (110) includes a first stable support side plate (111), a first base support plate (112), and a first suspension pull ring (113). The first stabilizing support side plate (111) is configured to span the gap (400) between the first smoke stack (310) and the second smoke stack (320), and connect the first smoke stack (310) and the second smoke stack (320) respectively. The first base support plate (112) is disposed on the first stable support side plate (111), and the first suspension pull ring (113) protrudes from the first base support plate (112); The second suspension support assembly (120) includes a second stable support side plate (121), a second base support plate (122), and a second suspension pull ring (123). The second stabilizing support side plate (121) is configured to span the gap (400) between the first smoke stack (310) and the second smoke stack (320), and connect the first smoke stack (310) and the second smoke stack (320) respectively. The second base support plate (122) is disposed on the second stable support side plate (121), and the second suspension pull ring (123) protrudes from the second base support plate (122); The first end (141) of the wire rope (140) is connected to the first suspension ring (113) via the wire rope tensioner (130), and the second end (142) of the wire rope (140) is connected to the second suspension ring (123).

3. The wire rope device (100) for suspending deoxidizer in a smokestack according to claim 2, characterized in that, The first stable support side plate (111) and the second stable support side plate (121) are located between the first base support plate (112) and the second base support plate (122).

4. The wire rope device (100) for suspending deoxidizer in a smokestack according to claim 3, characterized in that, The distance between the first suspension ring (113) and the second suspension ring (123) is less than the maximum distance between the first stable support side plate (111) and the second stable support side plate (121) and the second suspension ring (123).

5. The wire rope device (100) for suspending deoxidizer in a smokestack according to claim 3, characterized in that, In the extension direction (143) of the wire rope (140), the length of the first base support plate (112) is greater than the length of the first stable support side plate (111), and the length of the second base support plate (122) is greater than the length of the second stable support side plate (121).

6. The wire rope device (100) for suspending deoxidizer in a smokestack according to claim 3, characterized in that, The first stable support side plate (111), the first base support plate (112), the second stable support side plate (121) and the second base support plate (122) are all in the shape of the number 7.

7. The wire rope device (100) for suspending deoxidizer in a smokestack according to claim 6, characterized in that, The lower end of the first base support plate (112) is longer than the lower end of the first stable support side plate (111), so that the first suspension pull ring (113) protrudes from the first base support plate (112) at the lower end of the first stable support side plate (111). The lower end of the second base support plate (122) is longer than the lower end of the second stable support side plate (121), so that the second suspension pull ring (123) protrudes from the second base support plate (122) at the lower end of the second stable support side plate (121).

8. The wire rope device (100) for suspending deoxidizer in a smokestack according to claim 3, characterized in that, The wire rope tensioner (130) is located between the first base support plate (112) and the second base support plate (122).

9. The wire rope device (100) for suspending deoxidizer in a smokestack according to claim 1, characterized in that, The first suspension support assembly (110) and the second suspension support assembly (120) are respectively configured to span the gap (400) at the top of the first chimney stack (310) and the second chimney stack (320); or, The first suspension support assembly (110) and the second suspension support assembly (120) are respectively configured to span the gap (400) at the middle of the first smokestack (310) and the top of the second smokestack (320); or, The first suspension support assembly (110) and the second suspension support assembly (120) are respectively configured to cross the gap (400) at the middle of the first smokestack (310) and the middle of the second smokestack (320).

10. A tobacco stack maintenance system, characterized in that, It includes a first smoke stack (310), a second smoke stack (320), a strip of medicine (500), and a wire rope device (100) for suspending deoxidizer in the smoke stack as described in any one of claims 1 to 9. There is a gap (400) between the first smoke stack (310) and the second smoke stack (320), and the wire rope (140) of the wire rope device (100) for suspending the deoxidizer in the smoke stack is located in the gap (400), and the drug strip (500) is suspended on the wire rope (140).

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