A device for preparing an impregnation

By designing a multi-layered stirring blade and heating plate structure, the problem of uneven material mixing in the wetting agent preparation device was solved, achieving efficient mixing and energy-saving wetting agent preparation.

CN224388587UActive Publication Date: 2026-06-23JIANGXI XINHUANENG TECHNOLOGY DEVELOPMENT CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI XINHUANENG TECHNOLOGY DEVELOPMENT CO LTD
Filing Date
2025-07-21
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

The existing wetting agent preparation device has a simple stirring structure, which leads to uneven mixing of materials, low efficiency and high energy consumption.

Method used

It adopts a multi-layer stirring blade structure, combined with heating plate and heat conduction plate. Through the design of stirring blade, connecting shaft and guide blade, the mixing efficiency is improved, and the guide shaft and auxiliary wheel structure assist the rapid rotation of stirring blade to save energy.

Benefits of technology

It improves the mixing effect and flowability of materials in the preparation tank, shortens the mixing time, increases work efficiency, and saves energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of impregnating compound preparation devices, it is related to impregnating compound preparation technical field.The utility model includes preparation jar, top cap and controller, top cap is fixedly installed on the upper surface of preparation jar by connecting flange, controller is fixedly installed on the front surface of preparation jar, top cap upper surface is installed with shaft coupling, driving motor is installed on the upper end of shaft coupling, shaft coupling output end is fixedly connected with connecting shaft, connecting shaft one end is through top cap upper surface and extends to preparation jar inside, a plurality of fixed sleeves are welded on the circumferential surface of connecting shaft, a plurality of stirring vanes are welded on the circumferential surface of fixed sleeve, a plurality of installation grooves are formed on the surface of stirring vane, connecting shaft is rotatably installed in installation groove, a plurality of drainage vanes are welded on the circumferential surface of connecting shaft.The utility model is through stirring vane, connecting shaft and drainage vane structure, increase the stirring structure of device, when material is mixed and stirred in preparation jar inside, improve its mixing effect, let the fluidity of mixture be stronger in preparation jar inside.
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Description

Technical Field

[0001] This utility model belongs to the field of wetting agent preparation technology, and in particular relates to a wetting agent preparation device. Background Technology

[0002] Polyester direct yarn is a common textile raw material with excellent physical properties, chemical stability, and processing performance, making it widely used in textiles, clothing, and home furnishings. However, due to its high surface tension, polyester direct yarn does not easily come into full contact with liquid materials such as dyes and coatings, leading to difficulties in dyeing, printing, and coating processes. To solve this problem, yarn sizing agents are often used to form a uniform wetting layer on the yarn surface, enhancing the contact between the yarn and liquid materials and improving the effects of dyeing, printing, and coating processes. However, sizing agents need to be produced and processed using a formulation device before they can be used.

[0003] In the prior art, the mixing structure of the sizing agent preparation device is simple, which means that a certain amount of time is required to fully mix the materials, resulting in low efficiency and a large amount of energy required during the mixing process. Therefore, a sizing agent preparation device is proposed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an impregnating agent preparation device to solve existing problems.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a wetting agent preparation device, comprising a preparation tank, a top cover, and a controller. The top cover is fixedly installed on the upper surface of the preparation tank via a connecting flange. The controller is fixedly installed on the front surface of the preparation tank. A coupling is installed on the upper surface of the top cover, and a drive motor is installed on the upper end of the coupling. A connecting shaft is fixedly connected to the output end of the coupling. One end of the connecting shaft passes through the upper surface of the top cover and extends into the interior of the preparation tank. Several fixing sleeves are welded to the circumferential side of the connecting shaft, and several stirring blades are welded to the circumferential side of the fixing sleeves. Several mounting grooves are opened on one surface of each stirring blade, and a connecting shaft is rotatably installed inside each mounting groove. Several guiding blades are welded to the circumferential side of each connecting shaft.

[0007] Furthermore, a bearing base is fixedly installed on the bottom surface inside the preparation tank, and one end of the connecting shaft is rotatably connected to the bearing base. Two feed ports are provided on the upper surface of the top cover, and the two feed ports are respectively located on both sides of the coupling.

[0008] Furthermore, a heating plate is fixedly installed on the inner wall of the preparation tank, a plurality of heating wires are fixedly installed inside the heating plate, and a heat-conducting plate is fixedly installed on the inner wall of the heating plate. The heating plate and the heat-conducting plate are annular plate structures.

[0009] Furthermore, a power connection terminal is installed on the periphery of the preparation tank, and the power connection terminal is electrically connected to the heating wire.

[0010] Furthermore, the drive motor is electrically connected to the controller, and two extension plates are welded to one end of each stirring blade, with a guide shaft rotatably mounted between the two extension plates.

[0011] Furthermore, an auxiliary wheel is fixedly installed on the circumferential side of the guide shaft, and the circumferential side of the auxiliary wheel is in rolling connection with the inner wall of the heat-conducting plate.

[0012] Furthermore, a discharge pipe is installed on the lower surface of the preparation tank, the upper end of the discharge pipe is connected to the inside of the preparation tank, and a control valve is installed on the lower circumferential side of the discharge pipe, and the control valve is electrically connected to the controller.

[0013] Furthermore, four support columns are welded to the bottom surface inside the preparation tank, and the four support columns are staggered with the discharge pipe.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model increases the stirring structure of the device by using stirring blades, connecting shafts and guide blades, which improves the mixing effect when materials are mixed and stirred inside the preparation tank, makes the mixture more fluid inside the preparation tank, and improves the working efficiency of the device. At the same time, the guide shaft and auxiliary wheel structure assist the stirring blades to rotate quickly, saving a certain amount of energy consumption.

[0016] 2. This utility model, through the structure of heating plate and heat conduction plate, facilitates the adjustment of the temperature inside the preparation tank, making it easy to adjust according to the temperature requirements during material mixing, thereby improving the mixing speed between materials and increasing the preparation efficiency of the device.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of an impregnating agent preparation device according to the present invention;

[0020] Figure 2 This is a front view structural diagram of an impregnating agent preparation device according to the present invention;

[0021] Figure 3 This is a top view schematic diagram of an impregnating agent preparation device according to the present invention;

[0022] Figure 4 This utility model Figure 3 A schematic diagram of the cross-sectional structure at point AA.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Preparation tank; 101. Discharge pipe; 102. Control valve; 103. Bearing base; 104. Support column; 2. Top cover; 201. Inlet; 3. Coupling; 301. Drive motor; 302. Connecting shaft; 303. Fixing sleeve; 304. Stirring blades; 305. Mounting groove; 306. Connecting shaft; 307. Drainage blades; 308. Extension plate; 309. Guide shaft; 310. Auxiliary wheel; 4. Heating plate; 401. Heating wire; 402. Heat conducting plate; 403. Power connection terminal; 5. Controller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be understood that the terms "upper", "middle", "outer", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Please see Figures 1-4As shown, this utility model is a wetting agent preparation device, including a preparation tank 1, a top cover 2, and a controller 5. The top cover 2 is fixedly installed on the upper surface of the preparation tank 1 through a connecting flange. The controller 5 is fixedly installed on the front surface of the preparation tank 1. A coupling 3 is installed on the upper surface of the top cover 2. A drive motor 301 is installed on the upper end of the coupling 3. A connecting shaft 302 is fixedly connected to the output end of the coupling 3. One end of the connecting shaft 302 passes through the upper surface of the top cover 2 and extends into the interior of the preparation tank 1. Several fixing sleeves 303 are welded to the circumferential side of the connecting shaft 302. Several stirring blades 304 are welded to the circumferential side of the fixing sleeves 303. Several mounting grooves 305 are opened on one surface of each stirring blade 304. A connecting shaft 306 is rotatably installed inside each mounting groove 305. Several guiding blades 307 are welded to the circumferential side of the connecting shaft 306. The increased stirring structure of the device improves the mixing effect when the material is mixed and stirred inside the preparation tank 1, making the mixture more fluid inside the preparation tank 1 and improving the working efficiency of the device.

[0028] A bearing base 103 is fixedly installed on the bottom surface of the preparation tank 1. One end of the connecting shaft 302 is rotatably connected to the bearing base 103. Two feed inlets 201 are provided on the upper surface of the top cover 2. The two feed inlets 201 are respectively located on both sides of the coupling 3.

[0029] A heating plate 4 is fixedly installed on the inner wall of the preparation tank 1. Several heating wires 401 are fixedly installed inside the heating plate 4. A heat-conducting plate 402 is fixedly installed on the inner wall of the heating plate 4. The heating plate 4 and the heat-conducting plate 402 are annular plate structures, which facilitates the adjustment of the temperature inside the preparation tank 1. This allows for adjustment according to the temperature requirements during material mixing, thereby improving the mixing speed between materials and increasing the preparation efficiency of the device. A power connection terminal 403 is installed on the periphery of the preparation tank 1, and the power connection terminal 403 is electrically connected to the heating wires 401.

[0030] The drive motor 301 is electrically connected to the controller 5. Two extension plates 308 are welded to one end of the stirring blade 304. A guide shaft 309 is rotatably installed between the two extension plates 308. An auxiliary wheel 310 is fixedly installed on the circumference of the guide shaft 309. The circumference of the auxiliary wheel 310 is rolled between the inner wall of the heat-conducting plate 402 to assist the rapid rotation of the stirring blade 304 and save some energy consumption.

[0031] A discharge pipe 101 is installed on the lower surface of the preparation tank 1. The upper end of the discharge pipe 101 is connected to the inside of the preparation tank 1. A control valve 102 is installed on the lower circumferential side of the discharge pipe 101. The control valve 102 is electrically connected to the controller 5. Four support columns 104 are welded to the bottom surface inside the preparation tank 1. The four support columns 104 are staggered with the discharge pipe 101.

[0032] Please see Figures 1-4As shown, this utility model is a wetting agent preparation device. Its usage method is as follows: First, the preparation material is fed into the preparation tank 1 through the inlet 201. Then, the power connection terminal 403 is connected to an external power source, causing the heating wire 401 inside the heating plate 4 to operate. The heat generated by the heating wire 401 during operation is conducted through the heat conduction plate 402 to regulate the internal temperature of the preparation tank 1. Then, the controller 5 controls the start of the drive motor 301, and then the coupling 3 drives the connecting shaft 302 to rotate. When the connecting shaft 302 rotates, it drives the fixed sleeve 303 and the stirring blade 304 to rotate. When the stirring blade 304 rotates, the connecting shaft 306 and the guiding blade 307 inside the mounting groove 305 start to rotate due to the influence of the fluid, which mixes the material inside the preparation tank 1. At the same time, when the stirring blade 304 rotates, it drives the auxiliary wheel 310 to move. The auxiliary wheel 310 rolls on the inner wall of the heat-conducting plate 402. After the stirring is completed, the control valve 102 can be opened by the controller 5 to discharge the wetting agent from the discharge pipe 101.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A wetting agent preparation apparatus, comprising a preparation tank (1), a top cover (2), and a controller (5), characterized in that: The top cover (2) is fixedly installed on the upper surface of the preparation tank (1) by a connecting flange. The controller (5) is fixedly installed on the front surface of the preparation tank (1). A coupling (3) is installed on the upper surface of the top cover (2). A drive motor (301) is installed on the upper end of the coupling (3). A connecting shaft (302) is fixedly connected to the output end of the coupling (3). One end of the connecting shaft (302) passes through the upper surface of the top cover (2) and extends into the interior of the preparation tank (1). Several fixing sleeves (303) are welded to the periphery of the connecting shaft (302). Several stirring blades (304) are welded to the periphery of the fixing sleeves (303). Several mounting grooves (305) are opened on one surface of each stirring blade (304). A connecting shaft (306) is rotatably installed inside each mounting groove (305). Several diversion blades (307) are welded to the periphery of each connecting shaft (306).

2. The wetting agent preparation apparatus according to claim 1, characterized in that, The bottom surface of the preparation tank (1) is fixedly installed with a bearing base (103). One end of the connecting shaft (302) is rotatably connected to the bearing base (103). The upper surface of the top cover (2) is provided with two feed ports (201), which are respectively located on both sides of the coupling (3).

3. The wetting agent preparation apparatus according to claim 1, characterized in that, A heating plate (4) is fixedly installed on the inner wall of the preparation tank (1). Several heating wires (401) are fixedly installed inside the heating plate (4). A heat-conducting plate (402) is fixedly installed on the inner wall of the heating plate (4). The heating plate (4) and the heat-conducting plate (402) are annular plate structures.

4. The wetting agent preparation apparatus according to claim 1, characterized in that, The preparation tank (1) is equipped with a power connection terminal (403) on its periphery, and the power connection terminal (403) is electrically connected to the heating wire (401).

5. The wetting agent preparation apparatus according to claim 1, characterized in that, The drive motor (301) is electrically connected to the controller (5), and two extension plates (308) are welded to one end of each stirring blade (304), with a guide shaft (309) rotatably installed between the two extension plates (308).

6. The wetting agent preparation apparatus according to claim 5, characterized in that, An auxiliary wheel (310) is fixedly installed on the circumferential side of the guide shaft (309), and the circumferential side of the auxiliary wheel (310) is in rolling connection with the inner wall of the heat-conducting plate (402).

7. The wetting agent preparation apparatus according to claim 1, characterized in that, The lower surface of the preparation tank (1) is equipped with a discharge pipe (101), the upper end of the discharge pipe (101) is connected to the inside of the preparation tank (1), and a control valve (102) is installed on the lower circumferential side of the discharge pipe (101). The control valve (102) is electrically connected to the controller (5).

8. The wetting agent preparation apparatus according to claim 1, characterized in that, The preparation tank (1) has four support columns (104) welded to its bottom surface, and the four support columns (104) are staggered with the discharge pipe (101).