A hook assembly forming inspection device

Abstract

The utility model relates to the technical field of automobile part processing, and disclose a kind of hook assembly processing forming inspection device, including operation platform, and the support foot of installation in operation platform lower side, the upper side of operation platform is equipped with bending mechanism, and the one end of bending mechanism is equipped with positioning mechanism, the positioning mechanism is installed in one end of operation platform, the side of operation platform is equipped with feeding mechanism, and feeding mechanism is used in conjunction with bending mechanism, one end of operation platform is equipped with base, and the upper side of base is equipped with automatic mechanical arm, the side of automatic mechanical arm is equipped with inspection equipment. With the advantages of reducing manual operation error and improving product production efficiency, the existing work mode is manual processing, and the overall link of manual inspection is manual turnover of materials, the existing process state requires more personnel, the process time is too long, the material turnover is not timely, the quality of the product cannot be guaranteed by manual operation, and the product precision and quality required by the customer cannot be achieved.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts processing technology, specifically to a hook assembly processing and forming inspection device. Background Technology

[0002] The manufacturing of automotive crane hook components is a precision manufacturing process involving multiple stages, including material selection, process design, and quality control. It involves advancements in materials science, mechanical design, manufacturing processes, and industry standards. Its technological evolution is closely related to industrial needs, safety regulations, and progress in manufacturing technology. Its development has always revolved around three core requirements: high strength, lightweight, and high reliability. In the future, it will further integrate digital and intelligent technologies to drive crane hook manufacturing towards greater efficiency and precision.

[0003] The existing operation method involves manual processing, manual inspection, and manual handling of materials. Under the current process, a large number of personnel are required, the process time is too long, the material turnover is not timely, and the product quality cannot be guaranteed by manual operation, failing to meet the product precision and quality required by customers. Therefore, a hook component processing and forming inspection device is designed to reduce manual operation errors and improve product production efficiency to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a hook assembly processing and forming inspection device, which has the advantages of reducing human operation errors and improving product production efficiency. It solves the problems of existing operations that rely on manual processing, manual inspection, and manual handling of materials, which require a large number of personnel, have excessively long process times, and result in untimely material turnover. The quality of products cannot be guaranteed by manual operation, and the products cannot meet the precision and quality required by customers.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned goals of reducing human error and improving product production efficiency, this utility model provides the following technical solution: a hook assembly processing and forming inspection device, including an operating table and a support leg installed on the lower side of the operating table. The upper side of the operating table is provided with a bending mechanism, and one end of the bending mechanism is provided with a positioning mechanism. The positioning mechanism is installed at one end of the operating table. One side of the operating table is provided with a feeding mechanism, which works in conjunction with the bending mechanism. One end of the operating table is provided with a base, and an automatic robotic arm is installed on the upper side of the base. One side of the automatic robotic arm is provided with an inspection device.

[0008] Preferably, the feeding mechanism includes a feeding bin, and a conveying chain is provided at the upper end of the feeding bin. Conveying gears are provided at both ends of the inner wall of the feeding bin, and the conveying chain is located on the outside of the conveying gears. A conveying motor is provided at one end of the feeding bin, and the output end of the conveying motor is connected to one side of the conveying gear. A push cylinder is provided on one side of the conveying chain, and the output end of the push cylinder is located on the upper side of the conveying chain.

[0009] Preferably, one end of the feeding bin is provided with a first feeding electric slide rail, and a second feeding electric slide rail is provided on the upper side of the first feeding electric slide rail. A vertical clamping slide rail is provided on one side of the second feeding electric slide rail. A clamping robot is provided on the outer side of the clamping slide rail. A placement frame is provided on the outer side of the feeding bin, and the placement frame is connected to the interior of the feeding bin. A positioning push rod is provided on one side of the placement frame, and the clamping robot is positioned above the placement frame.

[0010] Preferably, the positioning mechanism includes a positioning slide rail and a mounting plate disposed on one side of the positioning slide rail. A support frame is disposed on one side of the mounting plate, and a positioning cylinder is disposed on one side of the support frame. A pusher is disposed at the output end of the positioning cylinder, and the pusher is mounted on the upper side of the support frame. A positioning component is disposed on one side of the pusher. A placement component is disposed on one side of the support frame, and a hook assembly body is disposed on the outer side of the placement component.

[0011] Preferably, one end of the support frame is provided with a flipping frame, and the placement component is installed on the upper side of the flipping frame. The bottom of the flipping frame is provided with a flipping motor, and the output end of the flipping motor is connected to one end of the flipping frame.

[0012] Preferably, the bending mechanism includes a bending track and a sliding plate mounted on the upper side of the bending track. A sliding block is provided on the lower side of the sliding plate and is located on the upper side of the bending track. A fixing bolt is provided on one side of the sliding block, and one end of the fixing bolt penetrates the inner wall of the sliding block and contacts one side of the bending track. A cylinder bracket is provided on one side of the sliding plate, and a bending cylinder is provided on the upper side of the cylinder bracket. A bending head is provided at the output end of the bending cylinder.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a hook assembly processing and forming inspection device, which has the following beneficial effects: This temporary lighting device places the hook assembly inside the feeding mechanism, which then transports the hook assembly to the positioning mechanism for positioning. After positioning, the bending mechanism performs a bending operation, and then the automatic robotic arm removes the hook assembly from inside the positioning mechanism and places it on the top of the inspection equipment. The inspection equipment then performs precision testing, and qualified products are directly collected, thereby reducing human error and improving production efficiency. Attached Figure Description

[0015] Figure 1 This is a structural diagram of the present invention;

[0016] Figure 2 This is a structural diagram of the bending mechanism of this utility model;

[0017] Figure 3 This is a structural diagram of the feeding mechanism of this utility model;

[0018] Figure 4 This is a structural diagram of the positioning mechanism of this utility model;

[0019] Figure 5 This is an enlarged view of section A of this utility model.

[0020] In the diagram: 1. Operating table; 2. Support legs; 3. Bending mechanism; 301. Sliding plate; 302. Sliding block; 303. Fixing bolt; 304. Bending cylinder; 305. Cylinder bracket; 306. Bending head; 307. Bending track; 4. Feeding mechanism; 401. Feeding bin; 402. Conveyor chain; 403. Conveyor gear; 404. Conveyor motor; 405. First feeding electric slide rail; 406. Second feeding electric slide rail; 40 7. Clamping slide rail; 408. Push cylinder; 409. Clamping robot arm; 410. Positioning push rod; 411. Placement frame; 5. Robotic arm; 6. Base; 7. Inspection equipment; 8. Positioning mechanism; 801. Positioning slide rail; 802. Mounting plate; 803. Pushing component; 804. Positioning cylinder; 805. Tilting motor; 806. Tilting frame; 807. Positioning component; 808. Placement component; 809. Support frame; 9. Hook assembly body. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example: Please refer to Figure 1-5 A hook assembly processing and forming inspection device includes an operating table 1 and a support leg 2 installed on the lower side of the operating table 1. A bending mechanism 3 is provided on the upper side of the operating table 1, and a positioning mechanism 8 is provided at one end of the bending mechanism 3. The positioning mechanism 8 is installed at one end of the operating table 1. A feeding mechanism 4 is provided on one side of the operating table 1, and the feeding mechanism 4 works in conjunction with the bending mechanism 3. A base 6 is provided at one end of the operating table 1, and an automatic robotic arm 5 is installed on the upper side of the base 6. An inspection device 7 is provided on one side of the automatic robotic arm 5. The hook assembly is placed inside the feeding mechanism 4, which transports the hook assembly to the positioning mechanism 8 for positioning. After positioning, the bending mechanism 3 bends the hook assembly. Then, the automatic robotic arm 5 removes the hook assembly from the positioning mechanism 8 and places it on the upper end of the inspection device 7. The inspection device 7 performs precision testing. Qualified products are directly collected. This process only requires manual intervention when the hook assembly is placed inside the feeding mechanism 4 and when encountering unqualified products; otherwise, it is automated.

[0023] The feeding mechanism 4 includes a feeding bin 401, with a conveyor chain 402 at its upper end. Conveying gears 403 are located at both ends of the inner wall of the feeding bin 401, and the conveyor chain 402 is positioned outside the conveying gears 403. A conveyor motor 404 is located at one end of the feeding bin 401, and its output end is connected to one side of the conveying gears 403. A push cylinder 408 is located on one side of the conveyor chain 402, with its output end positioned on the upper side of the conveyor chain 402. A worker positioned at the feed inlet on one side of the feeding bin 401 places the hook assembly sequentially onto the upper side of the conveyor chain 402. The conveyor chain 402 then transports the hook assembly to one end of the feeding bin 401. The conveyor motor 404 drives the conveying gears 403 to rotate, indirectly driving the conveyor chain 402 to operate normally.

[0024] One end of the feeding bin 401 is provided with a first feeding electric slide rail 405, and a second feeding electric slide rail 406 is provided on the upper side of the first feeding electric slide rail 405. A vertical clamping slide rail 407 is provided on one side of the second feeding electric slide rail 406, and a clamping robot 409 is provided on the outer side of the clamping slide rail 407. A placement rack 411 is provided on the outer side of the feeding bin 401, and the placement rack 411 is connected to the interior of the feeding bin 401. A positioning push rod 410 is provided on one side of the placement rack 411, and the clamping robot 409 is located above the placement rack 411. The first feeding electric slide rail 405, the second feeding electric slide rail 406, and the clamping slide rail 407 work together to drive the clamping robot 409 to move, so that it can clamp the hook assembly on the upper side of the placement frame 411 to the specified point inside the positioning mechanism 8. The cylinder 408 pushes the hook assembly from the upper side of the conveyor chain 402 to the upper side of the placement frame 411, and it is positioned by the positioning push rod 410.

[0025] The positioning mechanism 8 includes a positioning slide rail 801 and a mounting plate 802 disposed on one side of the positioning slide rail 801. A support frame 809 is disposed on one side of the mounting plate 802, and a positioning cylinder 804 is disposed on one side of the support frame 809. A pushing member 803 is disposed at the output end of the positioning cylinder 804, and the pushing member 803 is mounted on the upper side of the support frame 809. A positioning member 807 is disposed on one side of the pushing member 803. A placement member 808 is disposed on one side of the support frame 809, and a hook assembly body 9 is disposed on the outer side of the placement member 808. The positioning slide rail 801 and the mounting plate 802 are driven by servo motors at corresponding positions, causing the mounting plate 802 to move vertically on one side of the positioning slide rail 801. The hook assembly body 9 is disposed on the outer side of the placement member 808. The positioning cylinder 804 drives the pushing member 803 and the positioning member 807 at one end to fix their positions, making them easy to bend.

[0026] One end of the support frame 809 is equipped with a tilting frame 806, and the placement component 808 is installed on the upper side of the tilting frame 806. The bottom of the tilting frame 806 is equipped with a tilting motor 805, and the output end of the tilting motor 805 is connected to one end of the tilting frame 806. After the hook assembly body 9 is bent, its position cannot be gripped by the automatic robotic arm 5 and the automatic gripper at one end. At this time, the tilting frame 806 needs to change the position of the hook assembly body 9. The tilting motor 805 drives the tilting frame 806 to tilt on one side of the support frame 809, so that it drives the hook assembly body 9 to rotate and put it in a suitable position for gripping.

[0027] The bending mechanism 3 includes a bending track 307 and a sliding plate 301 installed on the upper side of the bending track 307. A sliding block 302 is provided on the lower side of the sliding plate 301 and is located on the upper side of the bending track 307. A fixing bolt 303 is provided on one side of the sliding block 302, and one end of the fixing bolt 303 penetrates the inner wall of the sliding block 302 and contacts one side of the bending track 307. A cylinder bracket 305 is provided on one side of the sliding plate 301, and a bending cylinder 304 is provided on the upper side of the cylinder bracket 305. A bending head 306 is provided at the output end of the bending cylinder 304. The sliding plate 301 is connected to the bending track 307 via the sliding block 302. The sliding plate 301 moves horizontally on the upper side of the bending track 307, so that the bending head 306 moves to the appropriate position. The fixing bolt 303 locks the sliding block 302, so that the positions of the sliding block 302 and the sliding plate 301 are fixed. The bending cylinder 304 drives the bending head 306 to move horizontally via the connecting piece 305, so that it performs bending and forming operation on the hook assembly body 9.

[0028] Working principle: The hook assembly is placed inside the feeding mechanism 4. The conveyor chain 402 transports the hook assembly to one end of the feeding bin 401. The push cylinder 408 pushes the hook assembly from the upper side of the conveyor chain 402 to the upper side of the placement frame 411. The positioning push rod 410 limits its position, allowing the positioning mechanism 8 to position it. The hook assembly body 9 is located on the outside of the placement component 808. The positioning cylinder 804 drives the push component 803 and the positioning component 807 at one end to fix its position, making it easy to bend. After the hook assembly body 9 is bent, its position cannot be gripped by the automatic robotic arm 5 and the automatic gripper at one end. At this time, the flipping frame 806 needs to be used to replace the hook assembly body. Positioning of body 9, the flipping motor 805 drives the flipping frame 806 to flip on one side of the support frame 809, causing it to rotate the hook assembly body 9 and position it in a suitable position for clamping. After positioning, the bending cylinder 304 drives the bending head 306 to move horizontally through the connecting piece 305, so that it performs bending and forming operation on the hook assembly body 9. Then, the automatic robotic arm 5 takes out the hook assembly body 9 outside the placement piece 808 and places it on the upper end of the inspection equipment 7. The inspection equipment 7 will perform precision testing on it. Qualified products will be collected directly. This process only requires manual intervention when the hook assembly is placed inside the feeding mechanism 4 and when encountering unqualified products. Otherwise, it is an automatic operation.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hook assembly processing and forming inspection device, comprising an operating table (1) and a support leg (2) installed on the lower side of the operating table (1), characterized in that: The upper side of the operating table (1) is provided with a bending mechanism (3), and one end of the bending mechanism (3) is provided with a positioning mechanism (8). The positioning mechanism (8) is installed at one end of the operating table (1). One side of the operating table (1) is provided with a feeding mechanism (4), and the feeding mechanism (4) is used in conjunction with the bending mechanism (3). One end of the operating table (1) is provided with a base (6), and an automatic robotic arm (5) is installed on the upper side of the base (6). One side of the automatic robotic arm (5) is provided with an inspection device (7).

2. The hook assembly processing and forming inspection device according to claim 1, characterized in that: The feeding mechanism (4) includes a feeding bin (401), and a conveying chain (402) is provided at the upper end of the feeding bin (401). Conveying gears (403) are provided at both ends of the inner wall of the feeding bin (401), and the conveying chain (402) is located on the outside of the conveying gears (403). A conveying motor (404) is provided at one end of the feeding bin (401), and the output end of the conveying motor (404) is connected to one side of the conveying gears (403). A pushing cylinder (408) is provided on one side of the conveying chain (402), and the output end of the pushing cylinder (408) is located on the upper side of the conveying chain (402).

3. The hook assembly processing and forming inspection device according to claim 2, characterized in that: One end of the feeding bin (401) is provided with a first feeding electric slide rail (405), and a second feeding electric slide rail (406) is provided on the upper side of the first feeding electric slide rail (405). A vertical clamping slide rail (407) is provided on one side of the second feeding electric slide rail (406). A clamping robot (409) is provided on the outer side of the clamping slide rail (407). A placement rack (411) is provided on the outer side of the feeding bin (401), and the placement rack (411) is connected to the interior of the feeding bin (401). A positioning push rod (410) is provided on one side of the placement rack (411), and the clamping robot (409) is located above the placement rack (411).

4. The hook assembly processing and forming inspection device according to claim 1, characterized in that: The positioning mechanism (8) includes a positioning slide rail (801) and a mounting plate (802) disposed on one side of the positioning slide rail (801). A support frame (809) is provided on one side of the mounting plate (802), and a positioning cylinder (804) is provided on one side of the support frame (809). A pusher (803) is provided at the output end of the positioning cylinder (804), and the pusher (803) is installed on the upper side of the support frame (809). A positioning member (807) is provided on one side of the pusher (803). A placement member (808) is provided on one side of the support frame (809), and a hook assembly body (9) is provided on the outer side of the placement member (808).

5. The hook assembly processing and forming inspection device according to claim 4, characterized in that: One end of the support frame (809) is provided with a flip frame (806), and the placement component (808) is installed on the upper side of the flip frame (806). The bottom of the flip frame (806) is provided with a flip motor (805), and the output end of the flip motor (805) is connected to one end of the flip frame (806).

6. The hook assembly processing and forming inspection device according to claim 1, characterized in that: The bending mechanism (3) includes a bending track (307) and a sliding plate (301) installed on the upper side of the bending track (307). A sliding block (302) is provided on the lower side of the sliding plate (301), and the sliding block (302) is located on the upper side of the bending track (307). A fixing bolt (303) is provided on one side of the sliding block (302), and one end of the fixing bolt (303) penetrates the inner wall of the sliding block (302). One end of the fixing bolt (303) is in contact with one side of the bending track (307). A cylinder bracket (305) is provided on one side of the sliding plate (301), and a bending cylinder (304) is provided on the upper side of the cylinder bracket (305). A bending head (306) is provided at the output end of the bending cylinder (304).

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