Miniaturized device for twisting wires of different metals

Abstract

The application discloses a miniaturized heterogeneous metal multi-wire twisting device, and belongs to the field of twisting equipment.The miniaturized heterogeneous metal multi-wire twisting device comprises a wire twisting end and a wire collecting end; the wire twisting end is used for twisting a plurality of different welding wires in a rotating mode; and the wire collecting end is used for collecting the twisted welding wires.The miniaturized heterogeneous metal multi-wire twisting device occupies a smaller space, is convenient for replacing and collecting welding wires, is matched with two small motors, and the wire twisting speed and the wire collecting speed are controllable, so that different parameters can be adjusted according to requirements.

Description

Technical Field

[0001] This utility model belongs to the field of stranding equipment, specifically relating to a miniaturized multi-wire stranding device for dissimilar metals. Background Technology

[0002] A wire stranding machine is a key piece of equipment used to manufacture welding materials (such as welding wire and welding cable). Its core function is to process multiple metal wires into a wire bundle with a specific structure through a stranding process to meet the requirements of welding processes for conductivity, flexibility, and mechanical strength. With the rapid development of the manufacturing industry, welding wire is widely used in automobiles, ships, bridges, pressure vessels, and other fields, and the requirements for its quality and production efficiency are increasing, which has also driven the technological innovation of wire stranding equipment. Traditional wire stranding machines are too bulky due to their involvement in mass production. Obtaining samples for performance testing, changing welding wires, and collecting finished products are extremely inconvenient. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a miniaturized dissimilar metal multi-wire stranding device. This miniaturized dissimilar metal multi-wire stranding device occupies little space, facilitates the replacement and collection of welding wire, and is equipped with two small motors, allowing for controllable stranding and take-up speeds, with different parameters adjustable according to requirements.

[0004] This utility model discloses a miniaturized dissimilar metal multi-wire stranding device, comprising a stranding end and a take-up end; the stranding end is used to strand multiple different welding wires together by rotation; the take-up end is used to collect the stranded welding wires.

[0005] The twisted wire end includes a first fixed bracket and a second fixed bracket. The first fixed bracket is equipped with a corresponding first bearing, and the second fixed bracket is equipped with a corresponding second bearing. One end of the main shaft is connected to the first bearing, and the other end of the main shaft is connected to the second bearing. An auxiliary twisted wire device is embedded at the connection between the main shaft and the second bearing.

[0006] A small adjustable speed motor with twisted wire end is installed on the first fixed bracket. The shaft of the small adjustable speed motor with twisted wire end passes through the first fixed bracket, and a motor drive gear is installed at the other end of the first fixed bracket. A main shaft gear that cooperates with the motor drive gear is installed at the corresponding position of the main shaft. The motor drive gear and the main shaft gear cooperate with each other to realize transmission.

[0007] Multiple stranding wheels are also provided on the main shaft. Multiple spool supports are fixed on each stranding wheel, and each spool support is equipped with a corresponding wire feeding spool.

[0008] The take-up end includes a take-up end base, and a take-up end motor fixing bracket is set on the top of the take-up end base. A small take-up end adjustable speed motor is set at one end of the take-up end motor fixing bracket. The shaft of the small take-up end adjustable speed motor is connected to the take-up wheel through the take-up end motor fixing bracket. The rotation of the motor drives the take-up wheel to rotate.

[0009] Furthermore, the main shaft is preferably a smooth hollow round rod. A sleeve with a centrally located circular hole is fitted onto the protruding portion of the main shaft extending from the first bearing.

[0010] Furthermore, the wire feeding spool can also be mounted on the first fixed bracket, and the smooth hollow rod is inserted through the round hole of the sleeve for wire feeding.

[0011] Furthermore, the winding wheel is provided with inner and outer perforated holes.

[0012] The auxiliary wire twisting device includes a disc with N holes and an auxiliary wire twister located on the side of the second fixed bracket near the wire take-up end. The auxiliary wire twister includes multiple wire twisting rods, which are spaced apart by plastic sleeves. Each wire twisting rod has a merging hole. The disc with N holes is used to allow multiple welding wires to pass through, and according to the weld bundle structure formed by the welding wires, the wires pass through the corresponding merging holes to realize the wire twisting process, and the wires are output by the wire twisting rod located at the last end.

[0013] The method of using the miniaturized dissimilar metal multi-wire stranding device of this utility model is as follows:

[0014] S1: Install a miniaturized dissimilar metal multi-wire stranding device according to the number of welding wires and the stranding structure; when the wire harness has a main wire, the wire feeding spool is installed on the first fixed bracket; when the wire harness has no main wire, the wire feeding spool is installed on the first stranding wheel or the second stranding wheel, and the position is set according to the wire harness structure; pass the welding wire of the wire feeding spool through the auxiliary stranding device;

[0015] S2: Turn on the small adjustable speed motor at the wire twisting end. The small adjustable speed motor at the wire twisting end drives the main shaft to rotate, and the main shaft drives the wire twisting wheel to rotate. The auxiliary wire twister of the auxiliary wire twisting device rotates. Multiple welding wires are twisted in the auxiliary wire twister to form a wire bundle. After the wire twisting is completed, the wire bundle is collected by the take-up wheel to complete the wire twisting process.

[0016] In S2, the main shaft and the two twisting wheels and the auxiliary twister fixed thereon are driven by the small adjustable speed motor at the twisting end through gear transmission, so that the main wire and the auxiliary wire are twisted together at the merging hole of the auxiliary twister. Finally, the twisted finished product is collected by the take-up wheel driven by the small adjustable speed motor at the take-up end.

[0017] This utility model discloses a miniaturized dissimilar metal multi-wire stranding device and its usage method, which has the following beneficial effects:

[0018] 1. It enables the stranding of various welding wires, providing more possibilities for the production of composite welding wires;

[0019] 2. Because the motor has an adjustable speed device, it can adapt to various types of welding wire, giving it relatively good tension;

[0020] 3. The overall structure is simple, the manufacturing cost is low, and the installation and maintenance cost is low;

[0021] 4. Compared to traditional wire twisting machines, this device is easy to assemble and disassemble, and easy to carry, so that it is not restricted to one place. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a miniaturized dissimilar metal multi-wire stranding device according to the present invention;

[0023] Figure 2 This is a cross-sectional view of the stranding end structure of a miniaturized dissimilar metal multi-wire stranding device according to the present invention;

[0024] Figure 3 This is a schematic diagram of the auxiliary wire stranding device structure of a miniaturized dissimilar metal multi-wire stranding device according to the present invention;

[0025] In the above diagram: 1. Small adjustable speed motor for the winding end; 2. First fixed bracket; 3. Sleeve; 4. First bearing; 5. Winding wheel; 6. Main shaft; 7. Second fixed bracket; 8. Second bearing; 9. Auxiliary winding device; 10. Take-up end motor fixed bracket; 11. Take-up wheel; 12. Take-up end base; 13. Wire feed spool; 14. Main shaft gear; 15. Motor transmission gear; 16. Auxiliary winding device; 17. Plastic sleeve; 18. Small adjustable speed motor for the take-up end. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings.

[0027] Depend on Figure 1 and Figure 2 As shown, a miniaturized dissimilar metal multi-wire stranding device is roughly divided into a motion system, a fixed system, and a connecting system. The motion system is a structure with the main shaft as the central rotating shaft, and the main shaft gear, stranding wheel, first bearing, second bearing, and auxiliary stranding device are integrated into one unit. The fixed system consists of a first fixed bracket, a second fixed bracket, a take-up end motor fixed bracket, and a take-up end base. The connecting system consists of the main shaft gear and the motor rotating gear.

[0028] More specifically: This utility model provides a miniaturized dissimilar metal multi-wire stranding device, comprising a stranding end and a take-up end; the stranding end is used to strand multiple different welding wires together by rotation; the take-up end is used to collect the stranded welding wires.

[0029] The twisted wire end includes a first fixed bracket 2 and a second fixed bracket 7. The first fixed bracket 2 is equipped with a corresponding first bearing 4, and the second fixed bracket 7 is equipped with a corresponding second bearing 8. One end of the main shaft 6 is connected to the first bearing 4, and the other end of the main shaft 6 is connected to the second bearing 8. An auxiliary twisted wire device 9 is embedded at the connection between the main shaft 6 and the second bearing 8. The main shaft 6 is a smooth hollow round rod. A sleeve 3 with a central hole is fitted onto the protruding portion of the main shaft 6 extending beyond the first bearing 4.

[0030] A small adjustable-speed motor 1 with a twisted wire end is mounted on the first fixed bracket 2. The shaft of the small adjustable-speed motor 1 passes through the first fixed bracket 2, and a motor drive gear 15 is mounted on the other end of the first fixed bracket 2. A main shaft gear 14 is mounted at a corresponding position on the main shaft to cooperate with the motor drive gear. The motor drive gear 15 and the main shaft gear 14 cooperate to achieve transmission. A schematic diagram of its structure is shown below. Figure 2 .

[0031] Two wire-twisting wheels 5 are also provided on the main shaft 6. Each wire-twisting wheel is fixed with multiple spool supports, and each spool support is equipped with a corresponding wire-feeding spool 13. The wire-feeding spool 13 can also be set on the first fixed bracket 2 and is inserted through the round hole of the sleeve 3 into the smooth hollow round rod of the main shaft 6 for wire feeding.

[0032] The take-up end includes a take-up end base 12, and a take-up end motor fixing bracket 10 is provided above the take-up end base 12. A small take-up end adjustable speed motor 18 is provided at one end of the take-up end motor fixing bracket 10. The shaft of the small take-up end adjustable speed motor 18 is connected to the take-up wheel 11 through the take-up end motor fixing bracket 10. The rotation of the small take-up end adjustable speed motor 18 drives the take-up wheel 11 to rotate.

[0033] The winding wheel 5 has inner and outer ring hollow holes.

[0034] The auxiliary wire twisting device 9 includes a disc with N holes. The holes in the disc are set according to the arrangement of the welding wire, allowing for various wire twisting methods to achieve different angle differences. There is also an auxiliary wire twister 16 located on the side of the second fixed bracket near the take-up end; the auxiliary wire twister includes two wire twisting rods; the two wire twisting rods are separated by a plastic sleeve 17. Its structural schematic diagram is shown below. Figure 3Each wire rod is equipped with a merging hole; the disk with N holes is used to allow multiple welding wires to be inserted, and according to the weld bundle structure formed by the welding wires, they pass through the corresponding merging holes to realize the wire twisting process of multiple welding wires, and are output by the wire rod set at the last end.

[0035] Installation method of miniaturized dissimilar metal multi-wire stranding device: First, fix the first fixed bracket above the working environment. Then, pass the small stranding end adjustable speed motor shaft through the pre-drilled hole in the first fixed bracket and fix it. A motor drive gear is installed on the small stranding end adjustable speed motor shaft and fixed with positioning screws. Next, fix the first bearing and one end of the main shaft to the first fixed bracket by embedding. Then, at the corresponding position of the motor drive gear, fit the main shaft gear onto the main shaft. Next, sequentially fit the two rotating wheels into the main shaft and continue to fix them with positioning screws. Then, combine the auxiliary stranding device with the second fixed bracket and the second bearing by embedding, connect and fix it to the other end of the main shaft. Finally, install and fix the wire feeding spools in their respective positions, including but not limited to the spool supports corresponding to the first fixed bracket, the first stranding wheel, and the second stranding wheel. The wire feeding end installation is now complete. Fix the take-up end base to one end near the auxiliary stranding device. After fixing the take-up end motor mounting bracket, the small take-up end adjustable speed motor, and the take-up wheel in sequence, the entire device is assembled. After placing the assembled miniaturized dissimilar metal multi-wire stranding device into the working environment, add welding wire, and it is ready to start working.

[0036] Working state of the miniaturized dissimilar metal multi-wire stranding device: This miniaturized dissimilar metal multi-wire stranding device is equipped with multiple wire feeding spools (fixed to the spool support of the stranding wheel by screws in the pre-drilled holes), which can adjust the type and quantity of strands required according to the needs, so as to achieve the diversity of finished products.

[0037] The specific operation process is as follows: This embodiment takes the twisting of four types of welding wire as an example. One type of welding wire is selected as the main wire, and the other three are auxiliary wires. The main wire is wound around the wire feeding spool on the first fixed bracket (or a wire feeding spool with the main wire wound on it is directly selected). It passes through the round hole in the middle of the sleeve into the main shaft and exits from the second fixed bracket into the merging hole of the first wire twisting rod of the auxiliary wire twister. The other three auxiliary wires are wound evenly on the wire feeding spool of the first wire twisting wheel near the first fixed bracket (the included angle between each pair of wire feeding spools is 120°). The auxiliary wires pass through the twisted wire in the same direction (clockwise or counterclockwise). The hollowed-out portion near the outer ring of the rotating wheel extends towards the second twisting wheel, which is closer to the second fixed bracket. It then passes through three corresponding holes in its inner ring (each pair with an included angle of 120°) and moves towards the auxiliary twisting device on the second fixed bracket. After passing through the holes on the disc of the auxiliary twisting device, it merges with the main wire at the merging hole. Driven by a small adjustable-speed motor at the twisting end, it drives the rotation of the main shaft and the two rotating wheels and auxiliary twisting device fixed thereon via gear transmission. This causes the main wire and auxiliary wire to twist together at the merging hole. Finally, the twisted product is collected by the take-up wheel, driven by a small adjustable-speed motor at the take-up end. Similarly, by removing the main wire, a twisting method can be achieved for three types of welding wire without a main wire.

[0038] Taking the stranding of seven types of welding wire as an example, one type of welding wire is selected as the main wire, and the other six are used as auxiliary wires. The main wire is wound around the wire feed spool on the first fixed bracket, passes through the round hole in the middle of the sleeve, enters the main shaft, and exits from the second fixed bracket into the merging hole of the first stranding rod of the auxiliary wire stranding device. Three of the other six auxiliary wires are wound around the wire feed spool of the first stranding wheel near the first fixed bracket (the included angle between each pair of wire feed spools is 120°). The auxiliary wires pass through the hollowed-out part near the outer ring of the stranding wheel in the same direction (clockwise or counterclockwise), extend towards the second stranding wheel near the second fixed bracket, and then pass through the corresponding three holes in its inner ring (the included angle between each pair is 120°) towards the auxiliary wire stranding device on the second fixed bracket. After passing through the holes on the disc of the auxiliary wire stranding device, they enter the merging hole of the first stranding rod of the auxiliary wire stranding device. Additionally... Three types of auxiliary filaments are wound onto the feed spools of the second twisting wheel near the second support end (the included angle between each pair of feed spools is 120°). The position of the feed spools is offset from the spools on the first twisting wheel (the included angle between each pair of the six feed spools is 60°). The auxiliary filaments pass through the hollow part near the outer ring of the second twisting wheel in the same direction as the auxiliary filaments on the first twisting wheel, and move towards the auxiliary twisting device on the second fixed support. After passing through the holes on the disc of the auxiliary twisting device, they merge with the main filament and the other three auxiliary filaments at the merging hole. Driven by the small adjustable speed motor at the twisting end, the main shaft and the two wheels and auxiliary twisting device fixed on it are rotated through gear transmission, so that the main filament and auxiliary filaments are twisted at the merging hole. Finally, the twisted product is collected by the take-up wheel driven by the small adjustable speed motor at the take-up end.

[0039] Taking the stranding of thirteen welding wires as an example, one type of welding wire is selected as the main wire, and the remaining twelve types are used as auxiliary wires. The main wire is wound around the wire feed spool on the first fixed support, passes through the round hole in the middle of the sleeve to enter the main shaft, and exits from the second fixed support to enter the merging hole of the first stranding rod of the auxiliary wire stranding device. Six of the other twelve auxiliary wires are wound around the wire feed spool of the first stranding wheel near the first fixed support (each pair of feed spools has a 60° angle). The auxiliary wires pass through the hollowed-out part of the outer ring of the stranding wheel in the same direction (clockwise or counterclockwise), extending towards the second stranding wheel near the second fixed support. They then pass through the corresponding six holes in the inner ring (each pair has a 60° angle) towards the auxiliary wire stranding device on the second fixed support, and after passing through the holes on the disc of the auxiliary wire stranding device, enter the merging hole of the first stranding rod of the auxiliary wire stranding device. The six auxiliary filaments are wound onto the feed spools of the second twisting wheel near the second support (each pair of feed spools is at a 60° angle). The position of the feed spools is offset from that of the spools on the first twisting wheel (each pair of the twelve feed spools is at a 30° angle). The auxiliary filaments pass through the hollowed-out part near the outer ring of the second twisting wheel in the same direction as the auxiliary filaments on the first twisting wheel, and move towards the auxiliary twisting device on the second fixed support. After passing through the holes on the disc of the auxiliary twisting device, they merge with the main filament and the other six auxiliary filaments at the merging hole. Driven by the small adjustable speed motor at the twisting end, the main shaft and the two wheels and auxiliary twisting device fixed on it are rotated through gear transmission, so that the main filament and auxiliary filaments are twisted at the merging hole. Finally, the twisted product is collected by the take-up wheel driven by the small adjustable speed motor at the take-up end.

Claims

1. A miniaturized heterogeneous metal multifilament stranding device, characterized by: The miniaturized dissimilar metal multi-wire stranding device includes a stranding end and a take-up end; the stranding end is used to strand multiple different welding wires by rotation; the take-up end is used to collect the stranded welding wires.

2. The miniaturized heterogeneous metal multifilament stranding device of claim 1, wherein: The twisted wire end includes a first fixed bracket and a second fixed bracket. The first fixed bracket is equipped with a corresponding first bearing, and the second fixed bracket is equipped with a corresponding second bearing. One end of the main shaft is connected to the first bearing, and the other end of the main shaft is connected to the second bearing. An auxiliary twisted wire device is embedded at the connection between the main shaft and the second bearing. A small adjustable speed motor with twisted wire end is installed on the first fixed bracket. The shaft of the small adjustable speed motor with twisted wire end passes through the first fixed bracket, and a motor drive gear is installed at the other end of the first fixed bracket. A main shaft gear that cooperates with the motor drive gear is installed at the corresponding position of the main shaft. The motor drive gear and the main shaft gear cooperate with each other to realize transmission. Multiple stranding wheels are also installed on the main shaft. Each stranding wheel is fixed with multiple spool supports, and each spool support is equipped with a corresponding wire feeding spool.

3. The miniaturized heterogeneous metal multifilament stranding device of claim 1, wherein: The take-up end includes a take-up end base, and a take-up end motor fixing bracket is set on the top of the take-up end base. A small take-up end adjustable speed motor is set at one end of the take-up end motor fixing bracket. The shaft of the small take-up end adjustable speed motor is connected to the take-up wheel through the take-up end motor fixing bracket. The rotation of the motor drives the take-up wheel to rotate.

4. The miniaturized heterogeneous metal multifilament stranding device of claim 2, wherein: The main shaft is a smooth hollow round rod; wherein, the protruding part of the main shaft extending from the first bearing is fitted with a sleeve with a central hole.

5. The miniaturized heterogeneous metal multifilament stranding device of claim 4, wherein: The wire feeding spool is also mounted on the first fixed bracket, and the smooth hollow rod is inserted through the round hole of the sleeve for wire feeding.

6. The miniaturized dissimilar metal multi-wire stranding device according to claim 2, characterized in that: The winding wheel has inner and outer hollow holes.

7. The miniaturized dissimilar metal multi-wire stranding device according to claim 2, characterized in that: The auxiliary wire twisting device includes a disc with N holes and an auxiliary wire twister located on the side of the second fixed bracket near the wire take-up end. The auxiliary wire twister includes multiple wire twisting rods. The multiple wire twisting rods are separated by plastic sleeves. Each wire twisting rod is provided with a merging hole. The disc with N holes is used to allow multiple welding wires to be inserted and, according to the weld bundle structure formed by the welding wires, to pass through the corresponding merging holes to realize the wire twisting process of multiple welding wires, and output by the wire twisting rod located at the last end.

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