A full-automatic tableware production all-in-one machine

Abstract

The application belongs to the technical field of production equipment, and provides a full-automatic tableware production all-in-one machine, which is provided with a fixing plate, a connecting column, a mounting plate and a sliding plate. The fixing plate and the mounting plate are oppositely arranged, the sliding plate is slidably arranged on the connecting column, and the sliding plate is located between the fixing plate and the mounting plate. In this way, the first lifting mechanism can drive the sliding plate to slide on the connecting column, and then the second mold is close to the first mold for pressing. The whole process is simple and fast, the structure is simple and compact, and the cost is low and easy to maintain.

Description

Technical Field

[0001] This application belongs to the field of production equipment technology, and specifically relates to a fully automatic tableware production machine. Background Technology

[0002] Most existing tableware is produced by hot pressing together upper and lower molds. However, the existing production equipment has a low degree of automation, a complex pressing structure, high cost, and is difficult and costly to maintain. It is also easy to contaminate the molds or equipment, which affects the production of tableware. Utility Model Content

[0003] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this application is to provide a fully automatic tableware production machine with a simple and compact structure, low cost and convenient and quick maintenance.

[0004] The technical means adopted in this application to solve the above-mentioned technical problems are:

[0005] This application provides a fully automatic tableware production machine, including a hot-press drying device; the hot-press drying device includes:

[0006] A frame is provided with a fixed plate, a connecting column, a mounting plate and a sliding plate. The fixed plate and the mounting plate are disposed opposite to the connecting column, and the sliding plate is slidably mounted on the connecting column and is located between the fixed plate and the mounting plate.

[0007] A first heating plate is mounted on the fixed plate;

[0008] A second heating plate is mounted on the sliding plate;

[0009] The first mold is mounted on the first heating plate;

[0010] The second mold is mounted on the second heating plate;

[0011] A first lifting mechanism is mounted on the mounting plate and connected to the sliding plate, used to drive the sliding plate to slide along the connecting column.

[0012] Preferably, the first lifting mechanism includes a lifting motor, a lifting screw, a screw nut, a lifting bracket, and a connecting piece. The lifting motor is mounted on the mounting plate, one end of the lifting screw is connected to the lifting motor, the screw nut is mounted on the lifting screw, the lifting bracket is connected to the screw nut, and the connecting piece connects the lifting bracket and the sliding plate respectively.

[0013] Preferably, the connecting member includes a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, and a fifth connecting rod. One end of the first connecting rod is mounted on the mounting plate; one end of the second connecting rod is hinged to the other end of the first connecting rod; one end of the third connecting rod is hinged to the other end of the second connecting rod; one end of the fourth connecting rod is hinged to the other end of the third connecting rod, and the other end of the fourth connecting rod is connected to the sliding plate; one end of the fifth connecting rod is hinged to the second connecting rod, and the other end of the fifth connecting rod is hinged to the lifting bracket.

[0014] Preferably, the hot press dryer further includes an auxiliary cylinder, which is mounted on the mounting plate, and the telescopic rod of the auxiliary cylinder is connected to the sliding plate.

[0015] Preferably, the assembly further includes a mold-adjusting motor, a synchronous belt, a driving pulley, a driven pulley, an adjusting rod, and a bearing. The connecting column has an adjusting hole along its axial direction, and the wall of the adjusting hole is threaded. The connecting column is connected to an external metal plate. The bearing is mounted on the mounting plate. The adjusting rod is rotatably mounted on the bearing, with one end inserted into the adjusting hole and threadedly connected to the connecting column. The mold-adjusting motor is mounted on the mounting plate, the driving pulley is mounted on the output shaft of the mold-adjusting motor, the driven pulley is mounted on the adjusting rod, and the synchronous belt connects the driving pulley and the driven pulley.

[0016] Preferably, it further includes a molding device, which includes a frame, a paddle tank, a molding die, and a second lifting mechanism. The second lifting mechanism is installed on the frame, the molding die is connected to the second lifting mechanism, and the paddle tank is installed on the frame.

[0017] Preferably, there are two hot-press drying devices, and the two hot-press drying devices clamp the molding device.

[0018] Preferably, it also includes a robotic arm for transporting the semi-finished product on the molding die to the hot-press drying device.

[0019] Compared with the prior art, the fully automatic tableware production integrated machine of this application is equipped with a fixed plate, a connecting column, a mounting plate and a sliding plate. The fixed plate and the mounting plate are arranged opposite to each other, and the sliding plate is slidably arranged on the connecting column. The sliding plate is located between the fixed plate and the mounting plate. In this way, the first lifting mechanism can drive the sliding plate to slide on the connecting column, thereby realizing the second mold to approach and press the first mold. The whole process is simple and fast, and the structure is simple and compact, with low cost and easy maintenance. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments of this application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the hot-press drying device of the fully automatic tableware production machine of this application.

[0022] Figure 2 This is a schematic diagram of the structure of the fully automatic tableware production machine of this application.

[0023] Marker explanation:

[0024] 100. Hot pressing and drying device; 200. Molding device;

[0025] 1. Frame; 1a. Fixing plate; 1b. Connecting column; 1c. Mounting plate; 1d. Sliding plate; 2. First heating plate; 3. Second heating plate; 4. First mold; 5. Second mold; 6. First lifting mechanism; 6a. Lifting motor; 6b. Lifting screw; 6c. Screw nut; 6d. Lifting bracket; 6e. Connecting piece; 7. Auxiliary cylinder; 8. Mold adjusting motor; 9. Synchronous belt; 10. Drive wheel; 11. Driven wheel; 12. Adjusting rod; 13. Frame body; 14. Slurry tank; 15. Forming mold; 16. Second lifting mechanism; 17. Locking motor. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, it will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. Many specific details are set forth in the following description to provide a thorough understanding of this utility model; the described embodiments are merely some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0027] It should be noted that, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. Similar reference numerals and letters denote similar items in the following figures; therefore, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] like Figures 1-2 As shown, this embodiment provides a fully automatic tableware production integrated machine, including a hot-press drying device 100. The hot-press drying device 100 includes a frame 1, a first heating plate 2, a second heating plate 3, a first mold 4, a second mold 5, and a first lifting mechanism 6. The frame 1 is provided with a fixed plate 1a, a connecting column 1b, a mounting plate 1c, and a sliding plate 1d. The fixed plate 1a and the mounting plate 1c are disposed opposite to each other on the connecting column 1b. The sliding plate 1d is slidably mounted on the connecting column 1b and is located between the fixed plate 1a and the mounting plate 1c. The first heating plate 2 is mounted on the fixed plate 1a. The second heating plate 3 is mounted on the sliding plate 1d. The first mold 4 is mounted on the first heating plate 2. The second mold 5 is mounted on the second heating plate 3. The first lifting mechanism 6 is mounted on the mounting plate 1c and is connected to the sliding plate 1d to drive the sliding plate 1d to slide along the connecting column 1b.

[0029] In some preferred embodiments of this utility model, the first lifting mechanism 6 includes a lifting motor 6a, a lifting screw 6b, a screw nut 6c, a lifting bracket 6d, and a connecting member 6e. The lifting motor 6a is mounted on the mounting plate 1c. One end of the lifting screw 6b is connected to the lifting motor 6a. The screw nut 6c is mounted on the lifting screw 6b. The lifting bracket 6d is connected to the screw nut 6c. The connecting member 6e connects the lifting bracket 6d and the sliding plate 1d. Thus, the lifting motor 6a drives the lifting screw 6b to rotate, which in turn drives the screw nut 6c to rise and fall along the lifting screw 6b. This allows the lifting bracket 6d to drive the connecting member 6e to rise and fall along the lifting screw 6b, and ultimately, the connecting member 6e drives the sliding plate 1d to slide along the connecting column 1b.

[0030] It should be noted that a lead screw bearing can be installed, mounted on the mounting plate 1c, and the lifting lead screw 6b is mounted on the lead screw bearing to improve the stability of the lead screw rotation. In addition, because the connecting piece 6e is connected to the sliding plate 1d, the sliding plate 1d cannot rotate, thus restricting the rotation of the connecting piece 6e. The connecting piece 6e, in turn, restricts the rotation of the lifting bracket 6d, and the lifting bracket 6d restricts the rotation of the lead screw nut 6c. Therefore, the lead screw nut 6c will not rotate with the lifting lead screw 6b.

[0031] In some preferred embodiments of this utility model, the connecting member 6e includes a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, and a fifth connecting rod. One end of the first connecting rod is mounted on the mounting plate 1c; one end of the second connecting rod is hinged to the other end of the first connecting rod; one end of the third connecting rod is hinged to the other end of the second connecting rod; one end of the fourth connecting rod is hinged to the other end of the third connecting rod, and the other end of the fourth connecting rod is connected to the sliding plate 1d; one end of the fifth connecting rod is hinged to the second connecting rod, and the other end of the fifth connecting rod is hinged to the lifting bracket 6d. This allows for convenient control of the lifting and lowering of the sliding plate 1d, improving stability and providing a certain degree of cushioning.

[0032] In some preferred embodiments of this utility model, the hot press dryer further includes an auxiliary cylinder 7, which is mounted on the mounting plate 1c, and the telescopic rod of the auxiliary cylinder 7 is connected to the sliding plate 1d. This provides an initial upward pulling force during the equipment startup phase, effectively reducing the peak starting current of the lifting motor 6a and shortening the no-load running time; simultaneously, it optimizes the load characteristics of the transmission system and improves overall energy efficiency.

[0033] In some preferred embodiments of this utility model, it further includes a mold-adjusting motor 8, a synchronous belt 9, a driving pulley 10, a driven pulley 11, an adjusting rod 12, and a bearing. The connecting column 1b is provided with an adjusting hole along its axial direction, and the wall of the adjusting hole is provided with threads. The connecting column 1b is connected to an external metal plate. The bearing is installed on the mounting plate 1c. The adjusting rod 12 is rotatably installed on the bearing. One end of the adjusting rod 12 is inserted into the adjusting hole, and the adjusting rod 12 is threadedly connected to the connecting column 1b. The mold-adjusting motor 8 is installed on the mounting plate 1c. The driving pulley 10 is installed on the output shaft of the mold-adjusting motor 8. The driven pulley 11 is installed on the adjusting rod 12. The synchronous belt 9 connects the driving pulley 10 and the driven pulley 11. Thus, the driving wheel 10 is driven to rotate by the mold adjustment motor 8, and the driving wheel 10 drives the driven wheel 11 to rotate via the synchronous belt 9. The driven wheel 11 drives the adjusting rod 12 to rotate, and the rotation of the adjusting rod 12 causes the mounting plate 1c to rise or fall, thereby adjusting the height of the sliding plate 1d to meet the production needs of tableware of different specifications.

[0034] It should be noted that a locking motor 17 can be installed on the adjusting rod 12 to lock the adjusting rod 12 after the mold adjustment is completed, thereby reducing vibration and improving stability, and avoiding affecting subsequent production.

[0035] In some preferred embodiments of this utility model, a forming device 200 is further included. The forming device 200 includes a frame 13, a pulp tank 14, a forming mold 15, and a second lifting mechanism 16. The second lifting mechanism 16 is installed on the frame 13, and the forming mold 15 is connected to the second lifting mechanism 16. The pulp tank 14 is installed on the frame 13. Thus, the forming mold 15 is lowered into the pulp tank 14 via the second lifting mechanism 16. After the forming mold 15 comes into full contact with the pulp in the pulp tank 14, the forming mold 15 is connected to an external vacuum system via a pipe. After the vacuum system is activated, the forming mold 15 completes the forming of the wet pulp product within the pulp tank 14 using the principle of vacuum adsorption. After forming, the second lifting mechanism 16 lifts the forming mold 15.

[0036] In some preferred embodiments of this invention, two hot-press drying devices 100 are provided, and the two hot-press drying devices 100 clamp the molding device 200. Thus, the left and right hot-press drying devices 100 operate alternately, significantly shortening the overall hot-pressing cycle and substantially improving production efficiency.

[0037] In some preferred embodiments of this invention, a robotic arm is also included, which is used to transport the semi-finished product on the molding die 15 to the hot-press drying device 100. Thus, the introduction of a robotic arm further enables fully automated production, which is convenient and fast.

[0038] Compared with the prior art, the fully automatic tableware production integrated machine of this application is equipped with a fixed plate 1a, a connecting column 1b, a mounting plate 1c and a sliding plate 1d. The fixed plate 1a and the mounting plate 1c are arranged opposite to each other, and the sliding plate 1d is slidably arranged on the connecting column 1b. The sliding plate 1d is located between the fixed plate 1a and the mounting plate 1c. In this way, the first lifting mechanism 6 can drive the sliding plate 1d to slide on the connecting column 1b, thereby realizing the second mold 5 approaching and pressing the first mold 4. The whole process is simple and fast, and the structure is simple and compact, with low cost and easy maintenance.

[0039] The above description is merely a specific embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should also be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A fully automatic tableware production integrated machine, characterized in that, Includes a hot-press drying device; the hot-press drying device includes: A frame is provided with a fixed plate, a connecting column, a mounting plate and a sliding plate. The fixed plate and the mounting plate are disposed opposite to the connecting column, and the sliding plate is slidably mounted on the connecting column and is located between the fixed plate and the mounting plate. A first heating plate is mounted on the fixed plate; A second heating plate is mounted on the sliding plate; The first mold is mounted on the first heating plate; The second mold is mounted on the second heating plate; A first lifting mechanism is mounted on the mounting plate and connected to the sliding plate, used to drive the sliding plate to slide along the connecting column.

2. The fully automatic tableware production integrated machine according to claim 1, characterized in that, The first lifting mechanism includes a lifting motor, a lifting screw, a screw nut, a lifting bracket, and a connecting piece. The lifting motor is mounted on the mounting plate. One end of the lifting screw is connected to the lifting motor. The screw nut is mounted on the lifting screw. The lifting bracket is connected to the screw nut. The connecting piece connects the lifting bracket and the sliding plate respectively.

3. The fully automatic tableware production integrated machine according to claim 2, characterized in that, The connecting components include a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, and a fifth connecting rod. One end of the first connecting rod is mounted on the mounting plate. One end of the second connecting rod is hinged to the other end of the first connecting rod. One end of the third connecting rod is hinged to the other end of the second connecting rod. One end of the fourth connecting rod is hinged to the other end of the third connecting rod, and the other end of the fourth connecting rod is connected to the sliding plate. One end of the fifth connecting rod is hinged to the second connecting rod, and the other end of the fifth connecting rod is hinged to the lifting bracket.

4. The fully automatic tableware production integrated machine according to claim 1, characterized in that, The hot-press drying device also includes an auxiliary cylinder, which is mounted on the mounting plate, and the telescopic rod of the auxiliary cylinder is connected to the sliding plate.

5. The fully automatic tableware production integrated machine according to claim 1, characterized in that, It also includes a mold-adjusting motor, a synchronous belt, a driving pulley, a driven pulley, an adjusting rod, and a bearing. The connecting column has an adjusting hole along its axial direction, and the wall of the adjusting hole is threaded. The connecting column is connected to an external metal plate. The bearing is mounted on the mounting plate. The adjusting rod is rotatably mounted on the bearing. One end of the adjusting rod is inserted into the adjusting hole, and the adjusting rod is threadedly connected to the connecting column. The mold-adjusting motor is mounted on the mounting plate. The driving pulley is mounted on the output shaft of the mold-adjusting motor. The driven pulley is mounted on the adjusting rod. The synchronous belt connects the driving pulley and the driven pulley.

6. The fully automatic tableware production integrated machine according to claim 1, characterized in that, It also includes a forming device, which includes a frame, a paddle tank, a forming mold, and a second lifting mechanism. The second lifting mechanism is installed on the frame, the forming mold is connected to the second lifting mechanism, and the paddle tank is installed on the frame.

7. The fully automatic tableware production machine according to claim 6, characterized in that, Two hot-press drying devices are provided, and the two hot-press drying devices clamp the molding device.

8. The fully automatic tableware production integrated machine according to claim 6, characterized in that, It also includes a robotic arm used to transport the semi-finished product on the molding die to the hot-press drying device.

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