An automatic pearl wool processing equipment
By integrating glue application and pressing structures into an automated bonding equipment, the problems of discreteness and inefficiency in the bonding process of pearl cotton processing have been solved, realizing automated bonding of pearl cotton boards, improving production efficiency and reducing equipment costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU XINGCHENTENG NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-06-23
AI Technical Summary
The existing EPE foam processing suffers from the problems of discreteness and inefficiency in the bonding process. The manual gluing method has problems such as uneven glue amount and positioning misalignment, which makes it difficult to match the automated cutting speed, resulting in low production line efficiency, high equipment purchase cost and complicated maintenance.
Design an automatic bonding device that integrates an adhesive application mechanism and a pressing structure. Through conveyor belt positioning, adhesive application with an adhesive brush, and pressing with a pressure plate, it achieves automated bonding of pearl cotton boards, simplifies the equipment structure, and improves efficiency.
It enables automated bonding of pearl cotton boards, improves production efficiency, reduces equipment costs, simplifies operation procedures, and reduces equipment maintenance complexity.
Smart Images

Figure CN224391958U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pearl cotton processing, and in particular to an automatic bonding pearl cotton processing equipment. Background Technology
[0002] like Figure 1 The typical protective structure shown typically uses a flatbed die-cutting machine or CNC cutting equipment to process irregularly shaped holes in a single layer of pearl cotton board, forming a cavity layer that matches the product's shape. At the same time, a whole board is prepared as a cover layer. After the two parts are bonded together, a sealed buffer space is formed. This process requires the cooperation of independently operating cutting and bonding equipment. The cutting process has been semi-automated, but the bonding process still generally uses manual or semi-automatic glue application devices for glue line positioning. Only a few integrated production lines achieve intermittent bonding by connecting different workstations with conveyor belts.
[0003] The core pain point of existing technologies lies in the discreteness and inefficiency of the bonding process. Manual glue application not only suffers from uneven glue application and positioning misalignment, but also has difficulty matching the operation rhythm with the speed of automated cutting, resulting in high production line efficiency loss. Although fully automatic glue application machines can control the glue gun trajectory through programming, they are usually independent modules from the pressing equipment, requiring secondary positioning and calibration and occupying additional space, which increases the equipment purchase cost. The serial layout of multiple devices is also prone to interlayer misalignment due to transmission errors, significantly increasing the complexity of equipment maintenance and making it difficult to meet the needs of flexible production.
[0004] Therefore, it is necessary to propose an automatic bonding equipment for pearl cotton processing to solve the above problems. Utility Model Content
[0005] The main objective of this invention is to provide an automatic bonding equipment for processing pearl cotton, which can effectively solve the problems in the background art.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] An automatic bonding pearl cotton processing device includes a frame and a conveyor belt disposed on the upper end of the frame. A glue application mechanism is disposed at one end of the frame. The glue application mechanism includes a glue application box disposed at the top of one end of the frame. The upper inner cavity of the glue application box is used to store glue liquid. A diversion cavity communicating with the glue application box is disposed at the bottom of the glue application box. A glue application brush is disposed at the bottom of the diversion cavity, and a through hole is disposed at the bottom of the diversion cavity corresponding to the glue application brush.
[0008] The conveyor belt is uniformly provided with pre-positioning frames for positioning the pearl cotton boards.
[0009] One end of the frame is provided with a pressing structure, which includes a horizontal storage cylinder on the top of the frame. A vertical storage cylinder for stacking and storing pearl cotton boards is movably provided inside the horizontal storage cylinder. The horizontal storage cylinder is provided with a through groove adapted to the pearl cotton board. The upper end of the bonding frame is provided with a first drive source corresponding to the through groove. The bottom of the first drive source is provided with a pressure plate that is driven to rise and fall by the first drive source.
[0010] Preferably, the prepositioning frame is used to position the perforated pearl cotton board, and the longitudinal storage cylinder is used to store the non-perforated pearl cotton board.
[0011] Preferably, at least two flow distribution chambers are provided, and a collection chamber communicating with multiple flow distribution chambers is provided on the inner side of the lower end of the glue coating box. The upper end of the collection chamber is connected to the upper end of the glue coating box, and a control valve is provided between the glue coating box and the collection chamber.
[0012] Preferably, the lower inner cross-sectional dimension of the longitudinal storage cylinder is smaller than the upper cross-sectional dimension.
[0013] Preferably, the longitudinal storage cylinder is provided with a pair of handles on opposite side walls.
[0014] Preferably, the horizontal storage cylinder has an inlet at one end and an outlet at the other end, and the inner wall of the inlet end is chamfered.
[0015] Preferably, the top two ends of the horizontal storage cylinder are respectively provided with a second driving source located on both sides of the through slot, and the top two ends of the inner cavity of the horizontal storage cylinder are respectively provided with a receiving slot corresponding to the second driving source. The inner side of the receiving slot is vertically movably connected to a limiting block, the bottom output end of the second driving source is connected to the limiting block, and a slope is provided on the side of the limiting block near the inlet.
[0016] Compared with the prior art, this utility model provides an automatic bonding equipment for pearl cotton processing, which has the following beneficial effects:
[0017] This automatic bonding pearl cotton processing equipment can automatically apply glue and press together on one machine through the cooperation of the glue application mechanism and the pressing structure. It has a simple structure, low cost, and is easy to use, thus improving work efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the pearl cotton board in the bonded state according to this utility model;
[0019] Figure 2 This is a schematic diagram of the structure of this utility model;
[0020] Figure 3 This is a utility model Figure 2A structural diagram from another perspective based on the above;
[0021] Figure 4 This is a structural diagram of the adhesive frame, horizontal storage cylinder, and vertical storage cylinder of this utility model in their disassembled state;
[0022] Figure 5 This is a cross-sectional structural diagram of the longitudinal storage cylinder of this utility model;
[0023] Figure 6 This is a cross-sectional structural diagram of the horizontal storage cylinder of this utility model;
[0024] Figure 7 This is a cross-sectional structural diagram of the glue-applying box of this utility model.
[0025] In the diagram: 1. Frame; 2. Adhesion rack; 3. Conveyor belt; 4. Glue application box; 5. Horizontal storage cylinder; 6. Vertical storage cylinder; 7. Pre-positioning frame; 8. First drive source; 9. Pressure plate; 10. Through slot; 11. Second drive source; 12. Handle; 13. Limiting block; 14. Collection chamber; 15. Control valve; 16. Diverting chamber; 17. Glue application brush; 18. Receiving tank; 19. Inlet; 20. Outlet; 21. Slope. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] like Figure 1-7 As shown, an automatic bonding pearl cotton processing device includes a frame 1 and a conveyor belt 3 disposed on the upper end of the frame 1. Pre-positioning frames 7 are uniformly disposed on the conveyor belt 3 for positioning pearl cotton boards. The pre-positioning frames 7 are used to position perforated pearl cotton boards. A glue applicator is disposed at one end of the frame 1. The glue applicator includes a glue applicator box 4 disposed at the top of one end of the frame 1. The upper inner cavity of the glue applicator box 4 is used to store glue liquid. A diversion cavity 16 communicating with the glue applicator box 4 is disposed at the bottom of the glue applicator box 4. A glue applicator brush 17 is disposed at the bottom of the diversion cavity 16. A through hole is disposed at the bottom of the diversion cavity 16 corresponding to the glue applicator brush 17. To ensure the glue applicator effect, at least two diversion cavities 16 are provided. A collection cavity 14 communicating with multiple diversion cavities 16 is disposed on the lower inner side of the glue applicator box 4. The upper end of the collection cavity 14 is connected to the upper end of the glue applicator box 4. A control valve 15 is disposed between the glue applicator box 4 and the collection cavity 14.
[0028] Furthermore, a pressing structure is provided at one end of the frame 1. The pressing structure includes a transverse storage cylinder 5 located at the top of the frame 1. A longitudinal storage cylinder 6 for storing pearl cotton boards stacked longitudinally is movably arranged inside the transverse storage cylinder 5. The longitudinal storage cylinder 6 is used to store pearl cotton boards without holes. The cross-sectional dimension of the lower inner side of the longitudinal storage cylinder 6 is smaller than that of the upper cross-sectional dimension to prevent the pearl cotton boards from falling automatically. To facilitate the picking and putting in of the longitudinal storage cylinder 6, a pair of handles 12 are provided on the opposite side walls of the longitudinal storage cylinder 6. An inlet 19 is provided at one end of the transverse storage cylinder 5, and an outlet 20 is provided at the other end. The inner wall of the inlet end is chamfered to facilitate the entry of the longitudinal storage cylinder 6 into the transverse storage cylinder 5. A through groove 10 adapted to the pearl cotton board is provided on the transverse storage cylinder 5. A first drive source 8 corresponding to the through groove 10 is provided at the upper end of the adhesive frame 2. The first drive source 8 is preferably a cylinder or a hydraulic cylinder. A pressure plate 9 driven by the first drive source 8 is provided at the bottom of the first drive source 8.
[0029] To increase the stability and accuracy of the longitudinal storage cylinder 6, a second drive source 11 is provided at both ends of the top of the transverse storage cylinder 5, located on both sides of the through groove 10. The second drive source 11 is preferably a cylinder. At both ends of the top of the inner cavity of the transverse storage cylinder 5, there are receiving grooves 18 corresponding to the second drive source 11. The inner side of the receiving groove 18 is vertically and movably connected to a limiting block 13. The bottom output end of the second drive source 11 is connected to the limiting block 13. A slope 21 is provided on the side of the limiting block 13 near the inlet 19. The slope 21 facilitates the limiting block 13 to move down to one side of the longitudinal storage cylinder 6.
[0030] It should be noted that this utility model is an automatic bonding pearl cotton processing equipment. In use, perforated pearl cotton sheets are placed in the pre-positioning frame 7 on the conveyor belt 3, and non-perforated pearl cotton sheets are stacked in the longitudinal storage cylinder 6. The inner dimension of the lower end of the longitudinal storage cylinder 6 is smaller than that of the upper end, so the pearl cotton sheets will not easily fall from the bottom. The longitudinal storage cylinder 6 is inserted into the transverse storage cylinder 5. The second drive source 11 corresponding to the limiting block 13 without the slope 21 is pre-controlled. This second drive source 11 drives the limiting block 13 without the slope 21 to move downwards, and the pushed-in longitudinal storage cylinder 6 is stopped by the limiting block 13. The vertical storage cylinder 6 is stopped by a limiting block. At this time, the upper and lower ends of the vertical storage cylinder 6 correspond to the two through slots 10 respectively, and the size of the lower through slot 10 is adapted to the size of the lower end of the inner cavity of the vertical storage cylinder 6. Then, another second drive source 11 is controlled to drive the limiting block 13 with the slope 21 to move down. The limiting block 13 limits the other side of the vertical storage cylinder 6, so that the vertical storage cylinder 6 is stably fixed in the horizontal storage cylinder 5, and also ensures that the two ends of the vertical storage cylinder 6 correspond to the through slots 10. Then, the conveyor belt 3 is controlled to operate, which drives the perforated pearl cotton board to move through the prepositioning frame 7. When it passes under the glue coating box 4, the control is opened. Valve 15 is activated. The adhesive liquid inside the upper end of the glue-applying box 4 enters the collecting chamber 14 and then the distributing chamber 16. The glue-applying brush 17 is then wetted. When the pearl cotton board passes by the glue-applying brush 17, it will come into contact with the glue-applying brush 17. Multiple glue-applying brushes 17 apply adhesive to the pearl cotton board. The conveyor belt 3 stops when the perforated pearl cotton board is below the through groove 10. A sensor can be set at the bottom of the transverse storage cylinder 5 to detect whether it is in position. Then, the first drive source 8 drives the pressure plate 9 to move down. The pressure plate 9 enters the longitudinal storage cylinder 6 through the through groove 10 at the upper end and presses down the pearl cotton board without holes. Multiple pearl cotton boards move down synchronously. The bottommost pearl cotton board will detach from the through groove 10 and be pressed onto the perforated pearl cotton board after being coated with glue. Since the inner dimensions of the lower end of the through groove 10 and the lower end of the longitudinal storage cylinder 6 are smaller than the inner dimensions of the upper end of the longitudinal storage cylinder 6, the pearl cotton board will not fall due to its own weight. After bonding, the conveyor belt 3 continues to run, and so on. When the pearl cotton board in the longitudinal storage cylinder 6 is emptied, the second drive source 11 is controlled to drive the limit block 13 to rise and hide, and the longitudinal storage cylinder 6 filled with pearl cotton is replenished from the inlet 19 of the transverse storage cylinder 5. The empty longitudinal storage cylinder 6 is discharged from the outlet 20.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic bonded pearl wool processing equipment, comprising a rack (1) and a bonding frame (2) and a conveyor belt (3) arranged at the upper end of the rack (1), characterized in that: One end of the frame (1) is provided with a glue application mechanism. The glue application mechanism includes a glue application box (4) located at the top of one end of the frame (1). The upper inner cavity of the glue application box (4) is used to store glue liquid. The bottom of the glue application box (4) is provided with a diversion cavity (16) communicating with the glue application box (4). The bottom of the diversion cavity (16) is provided with a glue application brush (17), and a through hole is provided at the bottom of the diversion cavity (16) corresponding to the glue application brush (17). The conveyor belt (3) is uniformly provided with pre-positioning frames (7) for positioning the pearl cotton board. One end of the frame (1) is provided with a pressing structure, which includes a horizontal storage cylinder (5) provided on the top of the frame (1). A vertical storage cylinder (6) for vertically stacking and storing pearl cotton boards is movably provided on the inner side of the horizontal storage cylinder (5). A through groove (10) adapted to the pearl cotton board is provided on the horizontal storage cylinder (5). A first drive source (8) corresponding to the through groove (10) is provided at the upper end of the adhesive frame (2). A pressure plate (9) driven to rise and fall by the first drive source (8) is provided at the bottom of the first drive source (8).
2. The automatic bonded pearl wool processing apparatus according to claim 1, characterized in that: The prepositioning frame (7) is used to position the perforated pearl cotton board, and the longitudinal storage cylinder (6) is used to store the non-perforated pearl cotton board.
3. The automatic bonded pearl wool processing apparatus according to claim 1, characterized in that: At least two flow dividers (16) are provided. The lower inner side of the glue coating box (4) is provided with a collection chamber (14) that communicates with multiple flow dividers (16). The upper end of the collection chamber (14) is connected to the upper end of the glue coating box (4). A control valve (15) is provided between the glue coating box (4) and the collection chamber (14).
4. The automatic bonded pearl wool processing apparatus according to claim 1, characterized in that: The lower inner cross-sectional dimension of the longitudinal storage cylinder (6) is smaller than the upper cross-sectional dimension.
5. The automatic bonded pearl cotton processing apparatus according to claim 1, characterized in that: The longitudinal storage cylinder (6) is provided with a pair of handles (12) on opposite side walls.
6. The automatic bonded pearl wool processing apparatus according to claim 1, characterized in that: The horizontal storage cylinder (5) has an inlet (19) at one end and an outlet (20) at the other end, and the inner wall of the inlet end is chamfered.
7. An automatic bonded pearl wool processing apparatus according to claim 6, characterised in that: The top two ends of the horizontal storage cylinder (5) are respectively provided with a second drive source (11) located on both sides of the through groove (10). The top two ends of the inner cavity of the horizontal storage cylinder (5) are respectively provided with a receiving groove (18) corresponding to the second drive source (11). The inner side of the receiving groove (18) is vertically connected to a limiting block (13). The bottom output end of the second drive source (11) is connected to the limiting block (13), and a slope (21) is provided on the side of the limiting block (13) near the inlet (19).