A two-way telescopic stacker

Abstract

The utility model discloses a kind of two-way telescopic stocker, including rack, main telescopic mechanism, auxiliary telescopic mechanism and connecting seat. Main telescopic mechanism and auxiliary telescopic mechanism are fixed on the both sides of rack respectively through connecting seat, main telescopic arm, auxiliary telescopic arm are slid along base guide rail through corresponding sliding plate, realize two-way synchronous telescopic. Sliding plate uses nitriding treatment alloy steel, guide rail is equipped with self-lubricating copper bar and anti-deviation baffle. Driving motor is driven telescopic through synchronous toothed belt linkage pulley group, the stroke ratio of main telescopic arm and auxiliary telescopic arm is 1:1.2-1:1.5, maximum total telescopic length is 3-4 times of rack length, stroke accuracy ±3mm. End is equipped with quick-release hopper connecting seat, replacement time is ≤2 minutes. The structure is connected and synchronously driven by integration, improves stockpiling operation efficiency and adaptability.

Description

Technical Field

[0001] This utility model relates to the field of material storage equipment technology, specifically a bidirectional telescopic stacker. Background Technology

[0002] Traditional stacker cranes mostly employ a unidirectional telescopic structure, limiting the stacking range to the length of extension in one direction. This restricts operation in confined spaces or when multidirectional stacking is required. In existing technologies, the drive mechanism of the unidirectional telescopic arm is prone to jamming, and the adjustment precision of the telescopic stroke is low, leading to uneven material stacking. Furthermore, the fixed angle of the unloading device cannot adapt to unloading requirements at different heights and positions, reducing the equipment's versatility.

[0003] Therefore, a bidirectional telescopic stacker needs to be designed to solve the problems mentioned above. Utility Model Content

[0004] The purpose of this invention is to provide a bidirectional telescopic stacker to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A bidirectional telescopic stacker is designed to address the limitations of existing stacking equipment, which features only one telescopic direction and a limited operating range. Through innovative design, it achieves bidirectional synchronous telescopic operation, significantly improving stacking efficiency and flexibility. The bidirectional telescopic stacker mainly consists of a frame, a main telescopic mechanism, a secondary telescopic mechanism, and a connecting seat. The main telescopic mechanism includes a main base, a main telescopic arm, and a main sliding plate. The main base is fixed to one side of the frame via the connecting seat, and the main telescopic arm slides along a guide rail on the main base via the main sliding plate. The secondary telescopic mechanism is similar in structure to the main telescopic mechanism, including a secondary base, a secondary telescopic arm, and a secondary sliding plate. The secondary base is fixed to the other side of the frame via the connecting seat, and the secondary telescopic arm slides along a guide rail on the secondary base via the secondary sliding plate. The connecting seat, as a key connecting component, effectively integrates the connection between the main and secondary telescopic mechanisms and the frame, providing a stable structural foundation for bidirectional synchronous telescopic operation.

[0007] Furthermore, both the main sliding plate of the main telescopic mechanism and the secondary sliding plate of the secondary telescopic mechanism are made of alloy steel and have undergone nitriding treatment. This treatment significantly improves the wear resistance and hardness of the sliding plates, extends their service life, and ensures stable sliding during the telescopic process. Anti-deviation baffles are installed on both sides of the guide rails of the main and secondary bases. The gap between the baffles and the main and secondary sliding plates is ≤2mm, effectively limiting the deviation of the sliding plates and ensuring the accuracy of the telescopic direction. Simultaneously, self-lubricating copper strips are embedded in the rail surface, with a lubrication cycle of ≥720 hours, reducing frictional wear between the rails and the sliding plates, lowering maintenance frequency, and saving labor costs.

[0008] Furthermore, the extension and retraction of the main and auxiliary telescopic booms are achieved by a drive motor linked by a pulley assembly. This pulley assembly includes a first pulley, a second pulley, a third pulley, and a drive belt. The output shaft of the drive motor is connected to the first pulley, which synchronously drives the pulleys of the main and auxiliary sliding plates via the drive belt. The drive belt is a synchronous toothed belt, ensuring good synchronization and high transmission efficiency, thus guaranteeing precise synchronous extension and retraction of the main and auxiliary telescopic booms.

[0009] Furthermore, the extension stroke ratio between the main telescopic boom and the auxiliary telescopic boom is 1:1.2-1:1.5, and the maximum total extension length can reach 3-4 times the frame length, greatly expanding the operating range; the stroke control accuracy reaches ±3mm, ensuring the accuracy of the material stacking position. In addition, the ends of the main telescopic boom and the auxiliary telescopic boom are equipped with detachable hopper connecting seats, which include quick-release latches and positioning pins, making the hopper replacement time ≤2 minutes, facilitating quick hopper replacement according to different material requirements, improving the equipment's versatility and operating efficiency.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] This utility model, through the design of a bidirectional telescopic stacker, achieves the following effects: 1. The main and auxiliary telescopic mechanisms employ a bidirectional synchronous telescopic design, extending the stacking range to 3-4 times the frame length, enabling multi-area operation, reducing equipment movement frequency, and increasing stacking efficiency by over 50% in complex storage spaces, thus solving the problem of limited stacking range in traditional unidirectional structures; 2. The main and auxiliary sliding plates are made of alloy steel and nitrided, significantly improving surface hardness, reducing the friction coefficient to below 0.15, and slowing wear rate by 60%, effectively preventing telescopic jamming and improving equipment stability and service life; 3. The drive motor achieves bidirectional synchronous transmission through a pulley system, controlling the response time difference between the main and auxiliary telescopic arms to within 0.5 seconds, ensuring accurate stacking positioning. The material stacking uniformity is improved by 40% with a thickness of ±3mm, solving the problem of poor synchronization in traditional single-drive structures; 4. Synchronous toothed belt drive is adopted, increasing the transmission efficiency to over 98%, eliminating slippage, and extending the service life to over 8000 hours, reducing belt replacement frequency and lowering maintenance costs; 5. Anti-deviation baffles are set on both sides of the guide rail, combined with self-lubricating copper strips, controlling the lateral deviation of the sliding plate to within 2mm, reducing component wear rate by 50%, and extending the self-lubrication cycle to over 720 hours, reducing manual maintenance workload; 6. The telescopic arm end adopts a quick-release locking buckle and positioning pin connection structure, shortening the hopper replacement time to within 2 minutes, improving efficiency by 80% compared to the traditional bolt connection method, and meeting the needs of rapid switching of hopper types for different materials. Attached Figure Description

[0012] Figure 1This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0014] Figure 3 This is a top view of the structure of this utility model.

[0015] In the diagram: 1. Frame; 2. Main telescopic mechanism; 3. Secondary telescopic mechanism; 4. Connecting seat; 5. Drive motor; 21. Main base; 22. Main telescopic arm; 23. Main sliding plate; 24. Guide rail; 31. Secondary base; 32. Secondary telescopic arm; 33. Secondary sliding plate; 61. First pulley; 62. Secondary pulley; 63. Third pulley; 64. Transmission belt. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0017] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are provided. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0018] Example 1

[0019] Please see Figure 1 This embodiment provides a bidirectional telescopic stacker, including a frame 1, a main telescopic mechanism 2, a secondary telescopic mechanism 3, and a connecting seat 4.

[0020] Example 2

[0021] Please see Figure 1 and Figure 2 Based on Embodiment 1, this embodiment further defines the main telescopic mechanism 2 as including a main base 21, a main telescopic arm 22, and a main sliding plate 23. The main base 21 is fixed to one side of the frame 1 via a connecting seat 4, and the main telescopic arm 22 slides along the guide rail 24 on the main base 21 via the main sliding plate 23. The secondary telescopic mechanism 3 includes a secondary base 31, a secondary telescopic arm 32, and a secondary sliding plate 33. The secondary base 31 is fixed to the other side of the frame 1 via a connecting seat 4, and the secondary telescopic arm 32 slides along the guide rail 24 on the secondary base 31 via the secondary sliding plate 33.

[0022] Example 3

[0023] Please see Figure 1 Based on Embodiment 1, this embodiment further defines the connecting seat 4 as being used to integrate the connection between the main telescopic mechanism and the auxiliary telescopic mechanism and the frame 1, so as to realize bidirectional synchronous telescopic operation.

[0024] Example 4

[0025] Please see Figure 1 , Figure 2 as well as Figure 3 Based on Example 1, this embodiment further specifies that the main sliding plate 23 of the main telescopic mechanism 2 and the secondary sliding plate 33 of the secondary telescopic mechanism 3 are both made of alloy steel and their surfaces are nitrided.

[0026] Example 5

[0027] Please see Figure 2 as well as Figure 3 Based on Embodiment 1, this embodiment further defines the extension and retraction drive of the main telescopic arm 22 and the auxiliary telescopic arm 32, which is driven by the drive motor 5 through a pulley group. The pulley group includes a first pulley 61, a second pulley 62, a third pulley 63 and a transmission belt 64. The output shaft of the drive motor 5 is connected to the first pulley 61, and synchronously drives the pulleys of the main sliding plate and the auxiliary sliding plate to move through the transmission belt 64.

[0028] Example 6

[0029] Please see Figure 3 Based on Embodiment 1, this embodiment further defines the guide rails 24 of the main base 21 and the secondary base 31, with anti-deviation baffles on both sides. The gap between the baffles and the main sliding plate 23 and the secondary sliding plate 33 is ≤2mm. The track surface is inlaid with self-lubricating copper strips, and the lubrication cycle is ≥720 hours.

[0030] Example 7

[0031] Please see Figure 3 Based on Example 1, this embodiment further defines the ends of the main telescopic arm 22 and the auxiliary telescopic arm 32 as having a detachable hopper connecting seat. The connecting seat includes a quick-release lock and a positioning pin, and the hopper replacement time is ≤2 minutes.

[0032] The working process of this utility model is as follows: When using the bidirectional telescopic stacker, the frame 1 fixes the main telescopic mechanism 2 and the auxiliary telescopic mechanism 3 through the connecting seat 4 to ensure that the main base 21, the auxiliary base 31 and the frame 1 are firmly connected. Check the clearance between the main sliding plate 23, the auxiliary sliding plate 33 and the guide rail 24 to confirm that the self-lubricating copper strip meets the lubrication cycle requirements (≥720 hours). After the drive motor 5 starts, it drives the transmission belt 64 (synchronous toothed belt) through the first pulley 61, which in turn drives the second pulley 62 and the third pulley 63 to synchronously drive the main sliding plate 23 and the auxiliary sliding plate 33 to slide along the guide rail 24. The main telescopic arm 22 extends or retracts with the main sliding plate 23, and the auxiliary telescopic arm 32 moves synchronously with the auxiliary sliding plate 33. Adjust the telescopic length according to the stroke ratio (1:1.2 or 1:1.5) of embodiment 1 or 2. The maximum total telescopic length can reach 3-4 times the length of the frame 1. The stroke control accuracy is maintained at ±3mm. After telescopic extension, install the hopper through the detachable hopper connecting seat (including quick-release buckle and positioning pin) at the end of the main telescopic arm 22 and the auxiliary telescopic arm 32. The replacement time is ≤2 minutes. During operation, the nitrided alloy steel sliding plate ensures stable telescopic movement. After the operation is completed, the drive motor 5 reverses, the main and auxiliary telescopic arms retract to their initial positions, and the equipment power is turned off.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bidirectional telescopic stacker, characterized in that: The system includes a frame (1), a main telescopic mechanism (2), a secondary telescopic mechanism (3), and a connecting seat (4). The main telescopic mechanism (2) includes a main base (21), a main telescopic arm (22), and a main sliding plate (23). The main base (21) is fixed to one side of the frame (1) via the connecting seat (4). The main telescopic arm (22) slides along the guide rail (24) on the main base (21) via the main sliding plate (23). The secondary telescopic mechanism (3) includes a secondary base (31), a secondary telescopic arm (32), and a secondary sliding plate (33). The secondary base (31) is fixed to the other side of the frame (1) via the connecting seat (4). The secondary telescopic arm (32) slides along the guide rail (24) on the secondary base (31) via the secondary sliding plate (33). The connecting seat (4) is used to integrate the connection between the main and secondary telescopic mechanisms and the frame (1) to achieve bidirectional synchronous telescopic operation.

2. The bidirectional telescopic stacker according to claim 1, characterized in that: The main sliding plate (23) of the main telescopic mechanism (2) and the secondary sliding plate (33) of the secondary telescopic mechanism (3) are both made of alloy steel and their surfaces are nitrided.

3. The bidirectional telescopic stacker according to claim 1, characterized in that: The extension and retraction of the main telescopic arm (22) and the auxiliary telescopic arm (32) are driven by the drive motor (5) through a pulley group. The pulley group includes a first pulley (61), a second pulley (62), a third pulley (63) and a transmission belt (64). The output shaft of the drive motor (5) is connected to the first pulley (61) and drives the pulleys of the main and auxiliary sliding plates to move synchronously through the transmission belt (64).

4. The bidirectional telescopic stacker according to claim 3, characterized in that: The transmission belt (64) is a synchronous toothed belt.

5. A bidirectional telescopic stacker according to claim 1, characterized in that: The guide rails (24) of the main base (21) and the auxiliary base (31) are provided with anti-deviation baffles on both sides. The gap between the baffles and the main sliding plate (23) and the auxiliary sliding plate (33) is ≤2mm. The track surface is inlaid with self-lubricating copper strips, and the lubrication cycle is ≥720 hours.

6. A bidirectional telescopic stacker according to claim 1, characterized in that: The telescopic stroke ratio of the main telescopic arm (22) to the auxiliary telescopic arm (32) is 1:1.2-1:1.5, the maximum total telescopic length is 3-4 times the length of the frame (1), and the stroke control accuracy is ±3mm.

7. A bidirectional telescopic stacker according to claim 1, characterized in that: At the ends of the main telescopic arm (22) and the auxiliary telescopic arm (32), a detachable hopper connecting seat is provided. The connecting seat includes a quick-release lock and a positioning pin, which can accommodate hopper replacement time ≤ 2 minutes.

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