A continuous winding machine with an I-shaped wheel for winding steel wire

Abstract

The utility model relates to steel wire winding technical field, a kind of steel wire winding H-shaped wheel continuous winding machine, including support, connecting shaft and motor are installed on the support, it further includes: the top plate of winding steel wire, bottom plate and steel tile, the center plate is fixedly installed in the top plate and bottom plate, eight steel tiles annularly install the outside of center plate;Center plate is provided with through-hole, the bottom of steel tile is fixedly installed with fixed sleeve, steel rope is installed in fixed sleeve, fixed nut is installed in the outside of steel rope;In the utility model, steel tile is flexibly connected on center plate by steel rope and fixed nut, can effectively transmit winding power, can also buffer the tension of steel tile to steel wire, avoid steel tile deformation damage, and after winding is completed, steel tile is moved to interior, the interval of steel wire and steel tile after moving is used to easily dismantle finished product, without complex tool and tedious procedure, greatly shorten dismounting time, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of steel wire winding technology, specifically to a continuous winding machine with I-beam reels for steel wire winding. Background Technology

[0002] When producing prestressed concrete indented steel wire for railway sleepers, the finished products need to be wound and packaged using I-beams.

[0003] Because these products are high-strength and hard, the original take-up reels are easily deformed by the steel wire, causing them to detach from the weld and the packaging to become loose. Furthermore, after winding, the steel wire is tightly wrapped around the reel body and related structures, lacking a convenient disassembly design. Workers often need to use multiple tools and go through complex procedures, such as using pry bars to painstakingly peel the steel wire from the reel. This not only consumes a lot of time and manpower but also requires a high level of skill from the operators, increasing production costs and difficulty. Utility Model Content

[0004] The purpose of this invention is to provide a continuous winding machine for steel wire winding using I-beam reels, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a continuous winding machine for steel wire winding using an I-beam reel, comprising a support frame, on which a connecting shaft and a motor are mounted, and further comprising:

[0006] The top plate, bottom plate, and steel tiles are for winding steel wire. A center plate is fixedly installed on both the top plate and the bottom plate, and eight steel tiles are installed in a ring on the outside of the center plate.

[0007] Preferably, the center plate has a through hole, the bottom of the steel tile is fixedly installed with a fixing sleeve, a steel rope is installed inside the fixing sleeve, and a fixing nut is installed on the outside of the steel rope.

[0008] Preferably, the top plate, bottom plate and center plate are provided with mounting holes, and mounting round steel is installed inside the mounting holes. Both ends of the mounting round steel are threaded with nuts.

[0009] Preferably, a reinforcing tie rod is welded onto the base plate.

[0010] Preferably, the top plate, bottom plate and center plate are each provided with a connecting hole at their center, and the connecting shaft is fixedly installed inside the connecting hole.

[0011] Preferably, a mobile trolley is slidably mounted on the top of the bracket, and a slide rail is fixedly mounted on the top of the bracket.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] In this invention, the steel tile is flexibly connected to the central plate by a steel rope and a fixing nut. This not only effectively transmits the winding power but also buffers the tension of the steel wire on the steel tile, preventing deformation and damage. After winding, the steel tile can be moved inward, and the finished product can be easily disassembled by utilizing the gap between the steel wire and the steel tile after the movement. No complicated tools or cumbersome steps are required, which greatly shortens the disassembly time and improves production efficiency. Attached Figure Description

[0014] Figure 1 A schematic diagram of the main structure of the continuous winding machine for steel wire winding provided by this utility model;

[0015] Figure 2 A schematic diagram of the steel roof tile and base plate structure provided by this utility model;

[0016] Figure 3 This is a schematic diagram of the top and bottom plate structures provided by this utility model;

[0017] Figure 4 A schematic diagram of the center plate structure provided for this utility model;

[0018] Figure 5 A schematic diagram of the steel roof tile structure provided by this utility model;

[0019] Figure 6 A schematic diagram of the base plate structure provided for this utility model.

[0020] In the diagram: 1. Bracket; 2. Connecting shaft; 3. Motor; 4. Top plate; 5. Bottom plate; 6. Center plate; 7. Steel tile; 8. Through hole; 9. Fixing sleeve; 10. Steel rope; 11. Fixing nut; 12. Mounting hole; 13. Mounting round steel; 14. Reinforcing tie rod; 15. Connecting hole; 16. Moving trolley; 17. Slide rail. Detailed Implementation

[0021] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0022] Please see Figure 1-6As shown, a continuous winding machine for steel wire winding using an I-beam reel includes a support 1, on which a connecting shaft 2 and a motor 3 are mounted. The motor 3 is fixedly mounted on the top of the support 1, and its output end is fixedly connected to one end of the connecting shaft 2. The motor 3 is powered by an external power source. The machine also includes a top plate 4, a bottom plate 5, and steel sheets 7 for winding steel wire. A center plate 6 is fixedly mounted on both the top plate 4 and the bottom plate 5. Eight steel sheets 7 are arranged in a ring on the outside of the center plate 6. The top plate 4, the bottom plate 5, and the center plate 6 are fixedly mounted on the connecting shaft 2. As the connecting shaft 2 rotates synchronously, the steel sheets 7 are flexibly connected to the center plate 6. When performing winding and packaging work, the steel sheets 7 only need to be moved inward. The distance between the steel wire and the steel sheets 7 after the movement can be used to disassemble the finished product. The operation is simple and practical, reduces damage to the I-beam reel cylinder, and improves the efficiency of finished product disassembly.

[0023] It should be noted that the steel tile 7 is flexibly connected to the center plate 6, which can effectively transmit the winding power and buffer the tension of the steel wire on the steel tile 7, preventing the steel tile 7 from being deformed and damaged. After winding, the steel tile 7 can be moved inward, and the finished product can be easily disassembled by using the gap between the steel wire and the steel tile 7 after the movement. No complicated tools and cumbersome steps are required, which greatly shortens the disassembly time and improves production efficiency.

[0024] As shown in the figure, a through hole 8 is provided on the center plate 6. A fixing sleeve 9 is fixedly installed on the bottom of the steel tile 7. A steel rope 10 is installed inside the fixing sleeve 9. A fixing nut 11 is installed on the outside of the steel rope 10. The steel rope 10 passes through the fixing sleeve 9 on the steel tile 7 and then through the through hole 8 on the center plate 6, flexibly connecting the steel tile 7 to the center plate 6. Fixing the end of the steel rope 10 with the fixing nut 11 can improve the connection strength between the steel tile 7 and the center plate 6. There are eight through holes 8 and eight steel tiles 7.

[0025] Mounting holes 12 are provided on the top plate 4, bottom plate 5, and center plate 6. A mounting round steel bar 13 is installed inside the mounting hole 12. Nuts are threaded onto both ends of the mounting round steel bar 13. There are four mounting holes 12 and four mounting round steel bars 13. Align the mounting holes 12 on the top plate 4, bottom plate 5, and center plate 6, then pass the mounting round steel bar 13 through the mounting hole 12, and then fix the mounting round steel bar 13 to both sides of the top plate 4 and bottom plate 5 with nuts, thereby fixing the top plate 4, bottom plate 5, and center plate 6 together. A reinforcing tie rod 14 is welded on the bottom plate 5 to improve the strength of the bottom plate 5. A connecting hole 15 is provided at the center of the top plate 4, bottom plate 5, and center plate 6, and the connecting shaft 2 is fixedly installed inside the connecting hole 15.

[0026] A trolley 16 is slidably mounted on the top of the bracket 1, and a slide rail 17 is fixedly mounted on the top of the bracket 1. After the steel wire that has been coiled on the steel tile 7 is removed, it is placed on the trolley 16. The trolley 16 slides on the slide rail 17 to remove the steel wire.

[0027] Working principle: Connecting holes 15 are opened at the center of the top plate 4, bottom plate 5 and center plate 6. The connecting shaft 2 is fixedly installed inside the connecting hole 15, so that the top plate 4, bottom plate 5 and center plate 6 rotate synchronously with the connecting shaft 2. Mounting holes 12 are opened on the top plate 4, bottom plate 5 and center plate 6. The mounting round steel 13 is installed inside the mounting hole 12. The mounting round steel 13 is threaded with nuts at both ends. The mounting holes 12 on the top plate 4, bottom plate 5 and center plate 6 are aligned. After the mounting round steel 13 passes through the mounting hole 12, it is fixed to both sides of the top plate 4 and bottom plate 5 with nuts to achieve a fixed connection between the three. Eight through holes 8 are opened on the center plate 6. The bottom of the steel tile 7 is fixedly installed with a fixing sleeve 9. The fixing sleeve 9 is installed with a steel rope 10. The outside of the steel rope 10 is installed with a fixing nut 11. The steel rope 10 passes through the fixing sleeve 9 of the steel tile 7 and then through the through hole 8 of the center plate 6. A fixing nut 11 is fixed at the end of the steel rope 10, which flexibly connects the eight steel tiles 7 to the outside of the center plate 6. When carrying out the winding and packaging work, the steel tiles 7 are moved inward. The distance between the steel wire and the steel tile 7 after the movement is used to carry out the finished product disassembly operation, which reduces the damage to the I-beam reel cylinder and improves the efficiency of the finished product disassembly work.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A continuous wire winding machine using an I-beam reel, comprising a support (1), wherein a connecting shaft (2) and a motor (3) are mounted on the support (1), characterized in that, Also includes: The top plate (4), bottom plate (5), and steel tiles (7) are for winding steel wire. A center plate (6) is fixedly installed on both the top plate (4) and the bottom plate (5). Eight steel tiles (7) are installed in a ring on the outside of the center plate (6).

2. The continuous winding machine for steel wire winding using I-beam reels according to claim 1, characterized in that: The center plate (6) has a through hole (8), and a fixing sleeve (9) is fixedly installed at the bottom of the steel tile (7). A steel rope (10) is installed inside the fixing sleeve (9), and a fixing nut (11) is installed on the outside of the steel rope (10).

3. The continuous winding machine for steel wire winding using I-beam reels according to claim 1, characterized in that: Mounting holes (12) are provided on the top plate (4), bottom plate (5) and center plate (6). A mounting round steel (13) is installed inside the mounting hole (12), and nuts are threaded onto both ends of the mounting round steel (13).

4. The continuous winding machine for steel wire winding using I-beam reels according to claim 1, characterized in that: A reinforcing tie rod (14) is welded onto the base plate (5).

5. A continuous winding machine for steel wire winding using I-beam reels according to claim 1, characterized in that: The top plate (4), bottom plate (5) and center plate (6) are all provided with connecting holes (15), and the connecting shaft (2) is fixedly installed inside the connecting holes (15).

6. A continuous winding machine for steel wire winding using I-beam reels according to claim 1, characterized in that: A mobile trolley (16) is slidably mounted on the top of the bracket (1), and a slide rail (17) is fixedly mounted on the top of the bracket (1).

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