A device for quickly processing the surface fluff of cloth
By designing an automatic flipping and clamping mechanism, the problem of time-consuming manual flipping in the treatment of fabric surface fuzz was solved, realizing automated processing without manual flipping and improving the efficiency and thoroughness of fuzz treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU AOHONG TEXTILE TECHNOLOGY CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-06-23
AI Technical Summary
The current process for treating the nap on the surface of fabrics requires manual turning, which is time-consuming and inconvenient, especially for large areas of fabric, which is troublesome and affects the processing efficiency.
A rapid lint removal device for fabric surfaces was designed. It utilizes a clamping strip and a flipping mechanism driven by a cylinder and a servo motor to automatically flip the fabric and keep it flat without manual flipping. The device is then combined with a lint roller for lint removal.
It eliminates the need for manual flipping, improving the efficiency of lint removal and ensuring thorough and efficient lint treatment.
Smart Images

Figure CN224395300U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric processing technology, and in particular to a device for rapidly treating the nap on the surface of fabrics. Background Technology
[0002] Fabric is a general term for all kinds of textiles, including fabrics made of various materials such as polyester, cotton, linen, and silk. During the production process of fabrics, due to their electrostatic adsorption capacity, a layer of lint will be adsorbed on their surface. In order to remove these lint and ensure the quality of the finished product, a lint roller with a certain viscosity is used to roll on the fabric to remove them, which is quite effective in removing lint.
[0003] However, when using lint rollers to remove lint from fabrics, the fabric must first be laid flat on a workbench and straightened. Then, the lint rollers are used to roll over the fabric to remove the lint. Since the fabric has two sides, after each side is linted, it must be manually flipped over. After flipping, it must be laid flat and straightened again before the lint can be removed. This flipping method is traditional and time-consuming. In addition, most freshly made fabrics have a large area, making manual operation cumbersome and inconvenient.
[0004] Therefore, it is necessary to provide a new device for rapid treatment of fabric surface fuzz to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this invention is to provide a rapid fabric surface lint treatment device that eliminates the need for manual flipping, has high flipping efficiency, and improves lint treatment efficiency.
[0006] To solve the above-mentioned technical problems, the present invention provides a rapid fabric surface fuzz treatment device comprising: a workbench, a flat plate above the workbench, a first single-axis cylinder fixedly installed at the bottom of the workbench, the output shaft of the first single-axis cylinder extending above the workbench and fixedly connected to the flat plate, and the output shaft of the first single-axis cylinder slidably connected to the workbench; flat grooves formed at the four corners of the top of the flat plate; an outer frame fixedly installed on the top of the workbench; connecting shafts rotatably installed on the inner walls of both sides of the outer frame; open frame seats fixedly installed at the ends of the two connecting shafts that are close to each other; double-ended lead screws rotatably installed in the two open frame seats; two connecting pieces threaded onto the two double-ended lead screws; and the four connecting pieces being close to each other. Each of the four fabric panels has a C-shaped strip fixedly installed on one side. A first dual-axis cylinder is fixedly installed on the bottom inner wall of each of the four C-shaped strips. A first connecting block is fixedly installed on the output shaft of each of the four first dual-axis cylinders. A first clamping strip is fixedly installed on the top of each of the four first connecting blocks. The four first clamping strips are respectively located within the four planar recesses. A second single-axis cylinder is fixedly installed on the top inner wall of each of the four C-shaped strips. A second dual-axis cylinder is fixedly installed on the output shaft of each of the four second single-axis cylinders. A second connecting block is fixedly installed on the output shaft of each of the four second dual-axis cylinders. A second clamping strip is fixedly installed on the bottom of each of the four second connecting blocks. The four second clamping strips are respectively adapted to the four first clamping strips. A lint-adhesive mechanism is provided above the flat panel to adsorb lint from the fabric.
[0007] Preferably, the lint-removing mechanism includes a rodless cylinder, which is fixedly installed on the top inner wall of the outer frame. A third dual-axis cylinder is fixedly installed on the slider of the rodless cylinder. A fixing plate is fixedly installed on the output shaft of the third dual-axis cylinder. A mounting bracket is fixedly installed on the fixing plate by bolts. The same lint-removing roller is rotatably installed on both sides of the mounting bracket.
[0008] Preferably, a first servo motor is fixedly installed on both outer walls of the outer frame, and the output shafts of the two first servo motors are respectively fixedly connected to the ends of the two connecting shafts that are far apart from each other.
[0009] Preferably, a second servo motor is fixedly installed on one outer wall of each of the two open frame seats, and the output shafts of the two second servo motors are respectively fixedly connected to one end of the two double-headed lead screws. A limit bar is fixedly installed inside each of the two open frame seats, and the two limit bars pass through the corresponding connecting piece and are slidably connected to the corresponding connecting piece.
[0010] Preferably, a first guide rod is slidably mounted on the top of each of the four C-shaped bars, and the bottom ends of the four first guide rods are respectively fixedly connected to the four second dual-axis cylinders.
[0011] Preferably, four second guide rods are slidably installed on the workbench, and the top ends of the four second guide rods are fixedly connected to the flat plate.
[0012] Compared with related technologies, the fabric surface nap rapid treatment device provided by this utility model has the following beneficial effects:
[0013] This utility model provides a device for quickly treating lint on the surface of fabric. By setting four first clamping strips and four second clamping strips, when the fabric needs to be turned over, the flat fabric is first clamped, and then the fabric is turned over directly by rotating the shaft. The flat fabric can then be laid flat on a flat board, thus enabling the fabric to be turned over quickly. Moreover, after being turned over, the fabric remains flat under the movement and straightening of the four connecting plates, so as to ensure the thoroughness of lint removal by the lint roller. Attached Figure Description
[0014] Figure 1 A schematic diagram of a preferred embodiment of the fabric surface fuzz rapid treatment device provided by this utility model;
[0015] Figure 2 This is a frontal planar structural diagram of the present invention;
[0016] Figure 3 This is a side sectional view of the workbench and outer frame in this utility model.
[0017] Figure 4 This is a schematic diagram of the connection structure between the connecting piece and the I-shaped strip in this utility model;
[0018] Figure 5 This is a schematic diagram of the internal structure of the C-shaped strip in this utility model.
[0019] Numbered in the diagram: 1. Workbench; 2. First single-axis cylinder; 3. Flat plate; 4. Flat sinker; 5. Outer frame; 6. Connecting shaft; 7. Open frame seat; 8. Double-ended lead screw; 9. Connecting piece; 10. C-shaped strip; 11. First double-axis cylinder; 12. First connecting block; 13. First clamping strip; 14. Second single-axis cylinder; 15. Second double-axis cylinder; 16. Second connecting block; 17. Second clamping strip; 18. Rodless cylinder; 19. Third double-axis cylinder; 20. Fixing piece; 21. Mounting bracket; 22. Lint roller. Detailed Implementation
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0021] Please refer to the following: Figures 1-5 ,in, Figure 1A schematic diagram of a preferred embodiment of the fabric surface fuzz rapid treatment device provided by this utility model; Figure 2 This is a frontal planar structural diagram of the present invention; Figure 3 This is a side sectional view of the workbench and outer frame in this utility model. Figure 4 This is a schematic diagram of the connection structure between the connecting piece and the I-shaped strip in this utility model; Figure 5This is a schematic diagram of the internal structure of the C-shaped strip in this utility model. The rapid fabric surface fuzz treatment device includes: a workbench 1, with a flat plate 3 above the workbench 1 for placing the fabric to be treated; a first single-axis cylinder 2 fixedly installed at the bottom of the workbench 1, its output shaft extending above the workbench 1 and fixedly connected to the flat plate 3; the output shaft of the first single-axis cylinder 2 is slidably connected to the workbench 1; and to prevent the output shaft of the first single-axis cylinder 2 from rotating during its linear extension, four second guide rods are slidably installed on the workbench 1, the tops of the four second guide rods being fixedly connected to the flat plate 3; flat grooves 4 are provided at the four corners of the top of the flat plate 3; and the top of the workbench 1 is fixedly equipped with... An outer frame 5 is installed, and the flat panel 3 is located inside the outer frame 5. A connecting shaft 6 is rotatably mounted on the inner walls of both sides of the outer frame 5, and a first servo motor is fixedly mounted on the outer walls of both sides of the outer frame 5. The output shafts of the two first servo motors are respectively fixedly connected to the far ends of the two connecting shafts 6. An open frame seat 7 is fixedly mounted on the near ends of the two connecting shafts 6. A double-ended lead screw 8 is rotatably mounted inside each of the two open frame seats 7, and a second servo motor is fixedly mounted on one side of the outer wall of each of the two open frame seats 7. The output shafts of the two second servo motors are respectively fixedly connected to one end of each of the two double-ended lead screws 8. Two screws are threaded onto each of the two double-ended lead screws 8. Connecting piece 9, and to ensure that connecting piece 9 can only perform longitudinal linear movement, limit bars are fixedly installed in both open frame seats 7. The two limit bars pass through the corresponding connecting piece 9 and are slidably connected to the corresponding connecting piece 9. C-shaped strips 10 are fixedly installed on the side of each of the four connecting pieces 9 that are close to each other. First dual-shaft cylinders 11 are fixedly installed on the bottom inner wall of each of the four C-shaped strips 10. First connecting blocks 12 are fixedly installed on the output shafts of each of the four first dual-shaft cylinders 11. First clamping strips 13 are fixedly installed on the top of each of the four first connecting blocks 12. The four first clamping strips 13 are respectively located in the four planar recesses 4. The top end face of the first clamping strip 13 is flush with the top of the flat plate 3. The end faces are flat and will not protrude. A second single-axis cylinder 14 is fixedly installed on the top inner wall of each of the four C-shaped strips 10. A second double-axis cylinder 15 is fixedly installed on the output shaft of each of the four second single-axis cylinders 14. A second connecting block 16 is fixedly installed on the output shaft of each of the four second double-axis cylinders 15. A second clamping strip 17 is fixedly installed at the bottom of each of the four second connecting blocks 16. The four second clamping strips 17 are respectively adapted to the four first clamping strips 13. The second clamping strip 17 is similar to the first clamping strip 13. When it is located in the flat sink 4, its top will not protrude from the top of the flat plate 3. A lint-adhesive mechanism is provided above the flat plate 3 to adsorb the lint on the fabric.
[0022] The lint-removing mechanism described above includes a rodless cylinder 18, which is fixedly installed on the top inner wall of the outer frame 5. A third dual-axis cylinder 19 is fixedly installed on the slider of the rodless cylinder 18. A fixing plate 20 is fixedly installed on the output shaft of the third dual-axis cylinder 19. A mounting bracket 21 is fixedly installed on the fixing plate 20 by bolts, and the same lint-removing roller 22 is rotatably installed on both sides of the mounting bracket 21.
[0023] In the above method, in order to prevent the output shaft of the second single-shaft cylinder 14 from rotating, a first guide rod is slidably installed on the top of each of the four C-shaped bars 10, and the bottom ends of the four first guide rods are respectively fixedly connected to the four second double-shaft cylinders 15.
[0024] The working principle of the rapid fabric surface nap treatment device provided by this utility model is as follows:
[0025] Initially, the output shaft of the first single-shaft cylinder 2 is in the extended state;
[0026] When it is necessary to remove lint from the fabric, first lay the fabric on the flat board 3 and pull it straight. At this time, the fabric is above the four first clamping strips 13. Then, start the output shaft of the third dual-axis cylinder 19 to extend, so that the mounting frame 21 carries the lint roller 22 down until it contacts the top of the fabric. Then, start the rodless cylinder 18. The slider on it carries the third dual-axis cylinder 19 to move horizontally, so that the lint on the fabric can be removed during the movement. After the slider of the rodless cylinder 18 moves from one end to the other end, it moves back in the opposite direction. Repeat this process multiple times on the fabric to completely remove the lint.
[0027] After one side of the fabric is cleaned, the output shaft of the third dual-axis cylinder 19 is retracted, bringing the lint roller 22 back to a higher position. Then, the output shafts of the four second dual-axis cylinders 15 are extended, causing the four second clamping strips 17 to move horizontally and eventually move above the fabric. Next, the output shafts of the four second single-axis cylinders 14 are extended, causing the four second clamping strips 17 to descend and engage with the first clamping strip 13 to clamp the fabric. Then, the output shaft of the first single-axis cylinder 2 is retracted, pulling the flat plate 3 downward and separating it from the first clamping strip 13. Then, the two second servo motors are activated in the forward direction, and their output shafts drive the corresponding double-headed lead screws 8 to rotate, causing the corresponding two connecting pieces 9 to move closer to each other until the corresponding two C-shaped strips 10 are about to contact. At this point, the two second servo motors are turned off, and the originally large area of fabric is folded, becoming smaller. Then, the two first servo motors are activated, and their output shafts... The first servo motor drives the two connecting shafts 6 to rotate, which in turn rotates the two open frame seats 7. After the two open frame seats 7 have rotated 180°, the first servo motor is turned off. At this time, the fabric has completed the flipping process. Then, the two second servo motors are started in reverse, and the corresponding two connecting pieces 9 move away from each other, finally straightening the fabric again. At this time, the first dual-axis cylinder 11 is above the second dual-axis cylinder 15. Then, the output shaft of the first single-axis cylinder 2 is extended until the four second clamping strips 17 are inserted into the four planes respectively. When the fabric is in the settling tank 4, close the first single-axis cylinder 2, and then simultaneously start the output shafts of the first single-axis cylinder 2 and the second single-axis cylinder 14 to retract, so that the fabric can be lowered with the flipped fabric. When the fabric separates from the first clamping strip 13, close the first single-axis cylinder 2 and the second single-axis cylinder 14. Then start the output shafts of the four first double-axis cylinders 11 to retract, so that the first clamping strip 13 is removed from above the flat plate 3. After that, start the third double-axis cylinder 19 and the rodless cylinder 18 to continue the process of removing lint.
[0028] In subsequent processing, whenever the open frame base 7 needs to be rotated, it is rotated in the opposite direction of the previous rotation, so that the open frame base 7 can rotate clockwise and counterclockwise repeatedly to prevent the connection lines of the various components on it from becoming disordered.
[0029] Compared with related technologies, the fabric surface nap rapid treatment device provided by this utility model has the following beneficial effects:
[0030] This utility model provides a device for quickly treating lint on the surface of fabric. By setting four first clamping strips 13 and four second clamping strips 17, when the fabric needs to be turned over, the flat fabric is first clamped, and then the fabric is turned over directly by rotating the connecting shaft 6. The flat fabric can then be laid flat on the laying plate 3, thus enabling the fabric to be turned over quickly. Moreover, after being turned over, the fabric remains flat under the movement and straightening of the four connecting plates 9, so as to ensure the thoroughness of lint removal by the lint roller 22.
[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A device for rapidly treating the nap on the surface of fabrics, comprising a workbench, characterized in that, A flat plate is provided above the workbench. A first single-axis cylinder is fixedly installed at the bottom of the workbench. The output shaft of the first single-axis cylinder extends to the top of the workbench and is fixedly connected to the flat plate. The output shaft of the first single-axis cylinder is slidably connected to the workbench. Flat grooves are provided at the four corners of the top of the flat plate. An outer frame is fixedly installed on the top of the workbench. Connecting shafts are rotatably installed on the inner walls of both sides of the outer frame. Open frame seats are fixedly installed at the ends of the two connecting shafts that are close to each other. Double-ended lead screws are rotatably installed in the two open frame seats. Two connecting pieces are threaded on the two double-ended lead screws. C-shaped strips are fixedly installed on the sides of the four connecting pieces that are close to each other. Each strip has a first dual-axis cylinder fixedly installed on its bottom inner wall. Each of the four first dual-axis cylinders has a first connecting block fixedly installed on its output shaft. Each of the four first connecting blocks has a first clamping strip fixedly installed on its top. Each of the four first clamping strips is located in one of the four planar recesses. Each of the four C-shaped strips has a second single-axis cylinder fixedly installed on its top inner wall. Each of the four second single-axis cylinders has a second dual-axis cylinder fixedly installed on its output shaft. Each of the four second dual-axis cylinders has a second connecting block fixedly installed on its output shaft. Each of the four second connecting blocks has a second clamping strip fixedly installed on its bottom. Each of the four second clamping strips is adapted to each of the four first clamping strips. A lint-adhesive mechanism is provided above the flat panel to adsorb lint from the fabric.
2. The rapid fabric surface nap treatment device according to claim 1, characterized in that, The lint-removing mechanism includes a rodless cylinder, which is fixedly installed on the top inner wall of the outer frame. A third dual-axis cylinder is fixedly installed on the slider of the rodless cylinder. A fixing plate is fixedly installed on the output shaft of the third dual-axis cylinder. A mounting bracket is fixedly installed on the fixing plate by bolts. The same lint-removing roller is rotatably installed on both sides of the mounting bracket.
3. The rapid fabric surface nap treatment device according to claim 1, characterized in that, The outer frame has two first servo motors fixedly installed on its outer walls on both sides. The output shafts of the two first servo motors are fixedly connected to the ends of the two connecting shafts that are far apart from each other.
4. The rapid fabric surface nap treatment device according to claim 1, characterized in that, A second servo motor is fixedly installed on one outer wall of each of the two open frame seats. The output shafts of the two second servo motors are respectively fixedly connected to one end of the two double-headed lead screws. Limit bars are fixedly installed inside each of the two open frame seats. The two limit bars pass through the corresponding connecting pieces and are slidably connected to the corresponding connecting pieces.
5. The rapid fabric surface nap treatment device according to claim 1, characterized in that, Each of the four C-shaped bars has a first guide rod slidably mounted on its top, and the bottom ends of the four first guide rods are respectively fixedly connected to the four second dual-axis cylinders.
6. The rapid fabric surface nap treatment device according to claim 1, characterized in that, Four second guide rods are slidably mounted on the workbench, and the top ends of the four second guide rods are fixedly connected to the flat plate.