A reinforcing trolley for a shield tunnel cast-in-place partition wall
By designing a reinforced trolley, using screws and demolding cylinders to fix the steel formwork, and improving stability through pulleys and reinforcing ribs, the problem of fixing steel formwork in the construction of cast-in-place partition walls was solved, thus improving the safety and efficiency of construction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA RAILWAY 14TH BUREAU GRP LARGE SHIELD ENG CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-06-23
AI Technical Summary
In the construction of cast-in-place partition walls, it is difficult to fix the steel formwork, which poses risks of falling objects, falling from heights, and lifting injuries, resulting in low construction efficiency and unsafety.
Design a reinforced trolley that includes a gantry trolley and a tripod trolley. The steel formwork is fixed by screws and demolding cylinders, and pulleys move on tunnel slide rails. Counterweights and reinforcing ribs increase stability, so as to achieve reliable fixing and demolding of the steel formwork.
It improves the safety and efficiency of the construction of the central partition wall, solves the problem of difficult steel formwork fixing, and reduces construction risks.
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Figure CN224396498U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tunnel construction reinforcement technology, specifically relating to a reinforcement trolley for cast-in-place partition walls in shield tunnels. Background Technology
[0002] The tunnel substructure adopts a precast box culvert and cast-in-place reinforced concrete backfilling structure. The part above the box culvert uses a 30cm composite secondary lining. A central partition wall (30cm thick) is set between the two tunnel tracks, with a flue slab on top and an emergency evacuation platform in the middle of the central partition wall. After the shield tunnel section is completed, the construction of the cast-in-place central partition wall begins. The construction of the central partition wall is carried out in two stages: the first stage is the construction of 1m high concrete, and the second stage is the construction up to the bottom of the flue slab. The reinforcement of the central partition wall is tied and formed on site inside the tunnel. The base formwork uses steel formwork. Steel formwork is heavy and not easy to fix, which poses construction risks such as falling objects, falling from height, mechanical injury, and lifting injury. It is necessary to design a reinforcement trolley for the cast-in-place partition wall of the shield tunnel to solve the above technical problems. Utility Model Content
[0003] This utility model provides a reinforcement trolley for cast-in-place partition walls in shield tunnels, which addresses the problem of fixing steel formwork during the construction of cast-in-place partition walls.
[0004] To solve the above problems, the technical solution provided by this utility model is as follows:
[0005] This utility model embodiment provides a reinforcement trolley for cast-in-place partition walls in shield tunnels, including a gantry trolley and a triangular trolley located on both sides of the partition wall (30); the right side plate (5) of the gantry trolley is fixed to the right side of the secondary lining (2) of the tunnel by two first screws (8); the left side plate (6) of the gantry trolley is connected to the bottom and middle of the first vertical plate (10) by two second screws (11); the first demolding oil rod (9) on the top plate (7) of the gantry trolley is connected to the upper part of the first vertical plate (10); the first vertical plate (10) is fixedly connected to the right side steel template (28) by bolts;
[0006] The triangular frame trolley includes a base (13), a second demolding slat (14), a bottom crossbeam (17), a top crossbeam (26), an inclined side plate (18), a second vertical plate (19), and a left steel template (29). The bottom crossbeam (17) is connected to the upper slide of the base (13) by two support columns (15). The telescopic end of the second demolding slat (14) is connected to the upper slide of the base (13) to enable the bottom crossbeam (17) to move left and right along the slide. The inclined side plate (18) and the second vertical plate (19) are respectively connected to the bottom crossbeam (17) and the top crossbeam (26). The second vertical plate (19) is connected to the left steel template (29) by bolts.
[0007] When the partition wall (30) is in the working state, the first vertical plate (10), the right steel template (28), the second vertical plate (19) and the left steel template (29) are fixedly connected by three sets of third screws (12); when the partition wall (30) is formed in the demolding state, the first demolding oil rod (9) and the second demolding oil rod (14) respectively separate the right steel template (28) and the left steel template (29) from the partition wall (30).
[0008] In one optional embodiment of this utility model, the top of the precast box culvert (1) is provided with a slide rail corresponding to the pulleys at the bottom of the gantry trolley and the triangular frame trolley, and the pulleys can move along the slide rail.
[0009] In an optional embodiment of the present invention, a first reinforcing rib (21), a second reinforcing rib (22), a fourth reinforcing rib (24) and a fifth reinforcing rib (25) are connected between the inclined side plate (18) and the second vertical plate (19), and a third reinforcing rib (23) is connected between the second reinforcing rib (22) and the fourth reinforcing rib (24).
[0010] In one optional embodiment of this utility model, a counterweight (20) is fixed between two clamping members (32) on the surface of the bottom crossbeam (17).
[0011] In one optional embodiment of this utility model, a telescopic rod (16) is provided at the end of the bottom crossbeam (17). When the partition wall is cast in place in the working state, the bottom of the telescopic rod (16) is fixed to the top of the precast box culvert (1) in the tunnel.
[0012] Beneficial Effects: This utility model embodiment provides a reinforcing trolley for cast-in-place partition walls in shield tunnels, including a gantry-type trolley and a triangular trolley located on both sides of the partition wall. The first vertical plate of the gantry-type trolley is fixedly connected to the right-side steel template by bolts, and the second vertical plate of the triangular trolley is connected to the left-side steel template by bolts. When the partition wall is being cast in place during operation, the first vertical plate, the right-side steel template, the second vertical plate, and the left-side steel template are fixedly connected by three sets of third bolts. After the partition wall is formed in the demolding state, the first and second demolding hydraulic rods separate the right-side and left-side steel templates from the partition wall, respectively. This reinforcing trolley solves the problem of fixing the steel templates during cast-in-place partition wall construction, improving the construction efficiency and safety of the partition wall. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the working state of a reinforcement trolley used for cast-in-place partition walls in shield tunnels, provided as an embodiment of this application.
[0015] Figure 2 This is a schematic diagram of a gantry-type trolley for reinforcing a cast-in-place partition wall in a shield tunnel, provided as an embodiment of this application.
[0016] Figure 3 This is a schematic diagram of the demolding state of a reinforcement trolley used for cast-in-place partition walls in shield tunnels, provided as an embodiment of this application.
[0017] Figure 4 This is a schematic diagram of a tripod trolley for reinforcing a cast-in-place partition wall in a shield tunnel, provided as an embodiment of this application.
[0018] Figure 5 This is a schematic diagram of the walking structure of a reinforcement trolley for cast-in-place partition walls in shield tunnels, provided as an embodiment of this application. Detailed Implementation
[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application. The terms "upper," "lower," "front," "rear," "left," and "right," etc., used when describing the installation position or direction of the structure or components in this embodiment are based on the orientation shown in the accompanying drawings. They are merely for convenience of description, used to distinguish the relative positions of various components or directions, and do not represent the orientation of the device or functional component in this embodiment during use.
[0020] like Figures 1-5 As shown, this utility model embodiment provides a reinforcement trolley for cast-in-place partition walls in shield tunnels, including a gantry trolley and a tripod trolley located on both sides of the partition wall 30.
[0021] Figure 2 Combination Figure 1The right side plate 5 of the gantry trolley is fixed to the right side of the tunnel secondary lining 2 by two first screws 8. The left side plate 6 of the gantry trolley is connected to the bottom and middle of the first vertical plate 10 by two second screws 11. The first demolding oil rod 9 on the top plate 7 of the gantry trolley is connected to the upper part of the first vertical plate 10. The first vertical plate 10 is fixedly connected to the right side steel template 28 by bolts.
[0022] Figure 4 Combination Figure 1 The triangular frame trolley includes a base 13, a second demolding slab 14, a bottom crossbeam 17, a top crossbeam 26, an inclined side plate 18, a second vertical plate 19, and a left steel template 29. The bottom crossbeam 17 is connected to the upper slide of the base 13 by two support columns 15. The telescopic end of the second demolding slab 14 is connected to the upper slide of the base 13 to enable the bottom crossbeam 17 to move left and right along the slide. The inclined side plate 18 and the second vertical plate 19 are respectively connected to the bottom crossbeam 17 and the top crossbeam 26. The second vertical plate 19 is connected to the left steel template 29 by bolts.
[0023] like Figure 1 As shown, when the partition wall is in the working state and cast-in-place, the first vertical plate 10, the right side steel formwork 28, the second vertical plate 19, and the left side steel formwork 29 are fixedly connected by three sets of third bolts 12. Figure 2 As shown, after the partition wall is formed in the demolded state, the first demolding oil gun 9 and the second demolding oil gun 14 respectively separate the right side steel template 28 and the left side steel template 29 from the partition wall 30.
[0024] like Figure 5 As shown, the top of the precast box culvert 1 is equipped with slide rails 4 corresponding to the pulleys at the bottom of the gantry trolley and the triangular frame trolley, allowing the pulleys to move along the slide rails. For example, the bottom pulley 5-1 of the right side plate 5 of the gantry trolley moves along one slide rail 4. The bottom pulley of the left side plate 6 of the gantry trolley moves along another slide rail 4. The two pulleys at the bottom of the base 13 move along two other slide rails 4.
[0025] like Figure 1 and Figure 4As shown, a first reinforcing rib 21, a second reinforcing rib 22, a fourth reinforcing rib 24, and a fifth reinforcing rib 25 are connected between the inclined side plate 18 and the second vertical plate 19. A third reinforcing rib 23 is connected between the second reinforcing rib 22 and the fourth reinforcing rib 24. Multiple triangular structures are formed between the first reinforcing rib 21, the second reinforcing rib 22, the fourth reinforcing rib 24, and the fifth reinforcing rib 25, increasing the stability of the triangular frame trolley. A counterweight 20 is fixed between the two clamping members 32 on the surface of the bottom crossbeam 17, further increasing the inertia of the triangular frame trolley. A telescopic rod 16 is provided at the end of the bottom crossbeam 17. When the partition wall is being cast in place, the bottom of the telescopic rod 16 is fixed to the top of the precast box culvert 1 in the tunnel. In summary, this reinforced trolley effectively solves the problem of fixing the steel formwork in the construction of the partition wall in cast-in-place, improving the construction efficiency and safety of the partition wall.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A reinforcing trolley for cast-in-place partition walls in shield tunnels, characterized in that, Includes a gantry trolley and a triangular trolley located on both sides of the partition wall (30); the right side plate (5) of the gantry trolley is fixed to the right side of the tunnel secondary lining (2) by two first screws (8); the left side plate (6) of the gantry trolley is connected to the bottom and middle of the first vertical plate (10) by two second screws (11); the first demolding oil rod (9) on the top plate (7) of the gantry trolley is connected to the upper part of the first vertical plate (10); the first vertical plate (10) is fixedly connected to the right side steel template (28) by bolts. The triangular frame trolley includes a base (13), a second demolding slat (14), a bottom crossbeam (17), a top crossbeam (26), an inclined side plate (18), a second vertical plate (19), and a left steel template (29). The bottom crossbeam (17) is connected to the upper slide of the base (13) by two support columns (15). The telescopic end of the second demolding slat (14) is connected to the upper slide of the base (13) to enable the bottom crossbeam (17) to move left and right along the slide. The inclined side plate (18) and the second vertical plate (19) are respectively connected to the bottom crossbeam (17) and the top crossbeam (26). The second vertical plate (19) is connected to the left steel template (29) by bolts. When the partition wall (30) is in the working state, the first vertical plate (10), the right steel template (28), the second vertical plate (19) and the left steel template (29) are fixedly connected by three sets of third screws (12); when the partition wall (30) is formed in the demolding state, the first demolding oil rod (9) and the second demolding oil rod (14) respectively separate the right steel template (28) and the left steel template (29) from the partition wall (30).
2. The reinforcing trolley for cast-in-place partition walls in shield tunnels according to claim 1, characterized in that, The top of the precast box culvert (1) is equipped with a slide rail corresponding to the pulleys at the bottom of the gantry trolley and the triangular frame trolley, and the pulleys can move along the slide rail.
3. A reinforcing trolley for cast-in-place partition walls in shield tunnels according to claim 1, characterized in that, The inclined side plate (18) and the second vertical plate (19) are connected by a first reinforcing rib (21), a second reinforcing rib (22), a fourth reinforcing rib (24) and a fifth reinforcing rib (25), and a third reinforcing rib (23) is connected between the second reinforcing rib (22) and the fourth reinforcing rib (24).
4. A reinforcing trolley for cast-in-place partition walls in shield tunnels according to claim 1, characterized in that, A counterweight (20) is fixed between two clamping members (32) on the surface of the bottom crossbeam (17).
5. A reinforcing trolley for cast-in-place partition walls in shield tunnels according to claim 1, characterized in that, The bottom crossbeam (17) is provided with a telescopic rod (16) at its end. When the partition wall is cast in place in the working state, the bottom of the telescopic rod (16) is fixed to the top of the precast box culvert (1) in the tunnel.