A sample preparation device for laboratory preparation of crosslinked polyethylene insulation material samples
By using a driver to rotate the drum in the sample preparation device for preparing cross-linked polyethylene insulation material samples in the laboratory, the problems of time-consuming and labor-intensive processes and uneven shaking were solved. This enabled uniform absorption of liquid additives and constant temperature control, thereby improving sample preparation efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG WANMA MACROMOLECULE MATERIAL
- Filing Date
- 2025-07-09
- Publication Date
- 2026-06-23
AI Technical Summary
When preparing cross-linked polyethylene insulation material samples in the laboratory, existing techniques are time-consuming and labor-intensive, and it is difficult to ensure constant temperature and uniform shaking, resulting in poor absorption of liquid additives.
A sample preparation device including a hot air box, a roller and a driver is used. The roller is driven to rotate by the driver, which replaces manual shaking, ensuring uniform absorption of liquid additives and maintaining a constant temperature in the hot air box.
It saves time and effort, ensures good shaking uniformity, guarantees the absorption effect of liquid additives, and improves sample preparation efficiency and quality.
Smart Images

Figure CN224399079U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a sample preparation device, and more particularly to a sample preparation device for preparing cross-linked polyethylene insulation material samples in the laboratory. Background Technology
[0002] Cross-linked polyethylene insulation is a high-performance insulating material that forms a three-dimensional network structure by cross-linking polyethylene molecular chains through physical or chemical methods. It combines the excellent insulation properties of polyethylene with the improved heat resistance, mechanical strength, and resistance to environmental stress cracking after cross-linking, and is widely used in fields such as wires and cables and power transmission.
[0003] When preparing cross-linked polyethylene insulation samples in the laboratory, due to the small number of samples used in the experiment, the semi-finished particles with pre-added solid additives are usually placed in a bottle and heated in a hot air box. After heating to a certain temperature, the required liquid additives are added to the bottle. Then, the bottle is manually shaken at certain intervals to allow the added liquid additives to be slowly absorbed into the semi-finished product. This process is not only time-consuming and labor-intensive, but also makes it difficult to maintain a constant temperature, resulting in poor absorption of the liquid additives. In addition, it also easily leads to poor uniformity of shaking, further resulting in poor absorption of the liquid additives. Utility Model Content
[0004] Purpose of the utility model: The purpose of this utility model is to provide a sample preparation device for preparing cross-linked polyethylene insulation material samples in the laboratory. It is not only time-saving and labor-saving, but also easy to ensure constant temperature and has good shaking uniformity.
[0005] Technical solution:
[0006] A sample preparation apparatus for preparing cross-linked polyethylene insulation samples in the laboratory, comprising:
[0007] A hot air box, comprising a box body and a cover that are movably connected to each other;
[0008] The hot air source is connected to the hot air box;
[0009] The roller includes a cylinder body, a first side cover and a second side cover, the first side cover and the second side cover are respectively threaded to both ends of the cylinder body, and both the first side cover and the second side cover are detachably and rotatably connected to the box body;
[0010] The driver has a drive shaft that is detachably driven to the first side cover.
[0011] Optionally, it also includes a first rotating shaft and a second rotating shaft that are detachably rotatably connected to the housing, the first rotating shaft being connected to the first side cover, the second rotating shaft being connected to the second side cover, and the first rotating shaft being detachably driven connected to the drive shaft of the driver.
[0012] Optional, also includes:
[0013] The first slot and the second slot are respectively provided on both sides of the box body;
[0014] A first insert that is detachably engaged with the first slot;
[0015] The second insert is detachably fitted with the second slot;
[0016] The first rotating shaft is detachably rotatable within the first slot, and the second rotating shaft is detachably rotatable within the second slot.
[0017] Optional, also includes:
[0018] A first gear connected to the drive shaft of the driver;
[0019] A second gear is connected to the first rotating shaft, and the second gear meshes with the first gear.
[0020] Optionally, it may also include a plurality of stirring blades, all of which are connected to the cylinder.
[0021] Optional, also includes:
[0022] The air inlet is located in the enclosure;
[0023] The air outlet is located on the cover.
[0024] Both the air inlet and the air outlet are connected to the hot air source.
[0025] Optionally, a bracket is also included, with the driver and the bracket connected.
[0026] Optionally, the housing and the cover are rotatably connected.
[0027] Beneficial effects: The drive replaces manual shaking, which is not only convenient and saves time and effort, but also makes the shaking more uniform, thus improving the absorption of liquid additives; since the roller and its internal solid additives, semi-finished particles and liquid additives are all located in the hot air box during rotation, it is easier to maintain a constant temperature, thus improving the absorption of liquid additives. Attached Figure Description
[0028] Figure 1 This is a front view of the sample preparation device according to Embodiment 1 of this utility model;
[0029] Figure 2 This is a left view of the sample preparation device according to Embodiment 1 of this utility model;
[0030] Figure 3 This is a top view of the sample preparation device according to Embodiment 1 of this utility model;
[0031] In the diagram: 1. Hot air box; 11. Box body; 112. Second slot; 113. Air inlet; 12. Cover; 121. Air outlet; 2. Drum; 20. Cylinder body; 21. First side cover; 22. Second side cover; 23. First rotating shaft; 24. Second rotating shaft; 3. Driver; 42. Second insert; 51. First gear; 52. Second gear; 6. Stirring blade; 7. Support. Detailed Implementation
[0032] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0033] The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the relevant utility model and not intended to limit the utility model. Furthermore, it should be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The terms "first," "second," etc., used in this utility model are provided for the convenience of describing the technical solution of this utility model and have no specific limiting effect; they are all general terms and do not constitute a limitation on the technical solution of this utility model. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Multiple technical solutions in the same embodiment, as well as multiple technical solutions in different embodiments, can be arranged and combined to form new technical solutions that do not contradict or conflict, all of which are within the scope of protection claimed by this utility model.
[0034] Example 1
[0035] like Figures 1-3This embodiment provides a sample preparation device for preparing cross-linked polyethylene insulation material samples in the laboratory, including: a hot air box 1, including a box body 11 and a cover 12 that are movably connected to each other; a hot air source connected to the hot air box 1; a roller 2, including a cylinder body 20, a first side cover 21 and a second side cover 22, the first side cover 21 and the second side cover 22 being threadedly connected to both ends of the cylinder body 20, and both the first side cover 21 and the second side cover 22 being detachably and rotatably connected to the box body 11; and a driver 3, the drive shaft of the driver 3 being detachably driven connected to the first side cover 21.
[0036] Specifically, firstly, solid additives and semi-finished particles are placed inside drum 2, and then drum 2 is placed inside hot air box 1. Drum 2 is heated to a certain temperature by a hot air source. Next, liquid additives are placed inside drum 2, and then the driver 3 is turned on at certain intervals. The drive shaft of driver 3 drives the first side cover 21, the cylinder 20, and the second side cover 22 to rotate in sequence, which facilitates the absorption of liquid additives into the semi-finished particles. The driver 3 drives the shaking instead of manually, which not only saves time and effort, but also ensures good shaking uniformity, thereby improving the absorption effect of liquid additives. Since drum 2 and the solid additives, semi-finished particles, and liquid additives inside it are all located inside hot air box 1 during rotation, it is easy to maintain a constant temperature, thereby improving the absorption effect of liquid additives.
[0037] The hot air source can be electric heating, combustion, etc.; the driver 3 can be stepper, servo, etc.
[0038] Furthermore, such as Figure 1 It also includes a first rotating shaft 23 and a second rotating shaft 24 that are detachably and rotatably connected to the housing 11. The first rotating shaft 23 is connected to the first side cover 21, the second rotating shaft 24 is connected to the second side cover 22, and the first rotating shaft 23 is detachably driven connected to the drive shaft of the driver 3.
[0039] Specifically, the first rotating shaft 23 and the second rotating shaft 24 facilitate the rotation of the roller 2 within the housing 11.
[0040] Furthermore, such as Figure 2 It also includes: a first slot and a second slot 112 respectively provided on both sides of the housing 11; a first insert that is detachably engaged with the first slot; and a second insert 42 that is detachably engaged with the second slot 112; wherein, the first rotating shaft 23 is detachably rotatable in the first slot, and the second rotating shaft 24 is detachably rotatable in the second slot 112.
[0041] Specifically, the first slot and the second slot 112 facilitate the detachable connection between the roller 2 and the housing 11; the first insert and the second insert 42 facilitate the restriction of the rotational position of the first rotating shaft 23 and the second rotating shaft 24, thereby ensuring the smooth rotation of the roller 2 within the housing 11.
[0042] Furthermore, such as Figure 1 It also includes: a first gear 51 connected to the drive shaft of the driver 3; and a second gear 52 connected to the first rotating shaft 23, wherein the second gear 52 and the first gear 51 mesh.
[0043] Specifically, the drive shaft of the driver 3 sequentially drives the first gear 51, the second gear 52, the first rotating shaft 23, the first side cover 21, and the cylinder 20 to rotate.
[0044] Furthermore, such as Figure 1 It also includes several stirring blades 6, all of which are connected inside the cylinder 20.
[0045] Specifically, several stirring plates 6 facilitate the increase of the stirring performance of the drum 2, thereby facilitating the absorption of liquid additives.
[0046] Furthermore, such as Figures 1-2 It also includes: an air inlet 113 located on the housing 11; and an air outlet 121 located on the cover 12; wherein both the air inlet 113 and the air outlet 121 are connected to a hot air source.
[0047] Specifically, the hot air source is provided through the air inlet 113 and the air outlet 121 to ensure a continuous supply of hot air to the hot air box 1, thereby ensuring a constant temperature.
[0048] Furthermore, such as Figure 1 It also includes bracket 7, driver 3 and bracket 7 connection.
[0049] Specifically, bracket 7 is used to support driver 3.
[0050] Furthermore, such as Figure 1 The box body 11 and the cover body 12 are rotatably connected.
[0051] Specifically, the rotating connection facilitates the closing and unfolding performance of the box 11 and the cover 12, and occupies little space after unfolding.
[0052] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A sample preparation apparatus for laboratory preparation of a sample of crosslinked polyethylene insulation, characterised in that, include: The hot air box (1) includes a box body (11) and a cover body (12) that are movably connected to each other; A hot air source connected to the hot air box (1); The roller (2) includes a cylinder (20), a first side cover (21) and a second side cover (22). The first side cover (21) and the second side cover (22) are respectively threaded to both ends of the cylinder (20). The first side cover (21) and the second side cover (22) are detachably and rotatably connected to the box (11). The driver (3) has a drive shaft that is detachably driven connected to the first side cover (21).
2. A sample preparation device for laboratory preparation of a sample of crosslinked polyethylene insulation according to claim 1, characterized in that It also includes a first rotating shaft (23) and a second rotating shaft (24) that are detachably rotatably connected to the housing (11). The first rotating shaft (23) is connected to the first side cover (21), the second rotating shaft (24) is connected to the second side cover (22), and the first rotating shaft (23) is detachably driven connected to the drive shaft of the driver (3).
3. The sample preparation apparatus for preparing cross-linked polyethylene insulation material samples in the laboratory according to claim 2, characterized in that, Also includes: The first slot and the second slot (112) are respectively provided on both sides of the box body (11); A first insert that is detachably engaged with the first slot; A second insert (42) that is detachably engaged with the second slot (112); The first rotating shaft (23) is detachably rotatable within the first slot, and the second rotating shaft (24) is detachably rotatable within the second slot (112).
4. The sample preparation apparatus for preparing cross-linked polyethylene insulation material samples in the laboratory according to claim 2, characterized in that, Also includes: The first gear (51) is connected to the drive shaft of the driver (3); A second gear (52) is connected to the first rotating shaft (23), and the second gear (52) meshes with the first gear (51).
5. A sample preparation apparatus for preparing cross-linked polyethylene insulation material samples in the laboratory according to any one of claims 1-4, characterized in that, It also includes several stirring blades (6) that are all connected inside the cylinder (20).
6. A sample preparation apparatus for preparing cross-linked polyethylene insulation material samples in the laboratory according to any one of claims 1-4, characterized in that, Also includes: An air inlet (113) is provided in the housing (11); An air outlet (121) is provided on the cover (12); The air inlet (113) and the air outlet (121) are both connected to the hot air source.
7. A sample preparation apparatus for preparing cross-linked polyethylene insulation material samples in the laboratory according to any one of claims 1-4, characterized in that, It also includes a bracket (7), and the driver (3) is connected to the bracket (7).
8. A sample preparation apparatus for preparing cross-linked polyethylene insulation material samples in the laboratory according to any one of claims 1-4, characterized in that, The box (11) and the cover (12) are rotatably connected.