Production line equipment energy consumption monitoring device

By introducing a linkage mechanism of slots, return shafts, and knobs into the energy consumption monitoring device, the problem of cumbersome wiring in existing devices is solved, enabling quick insertion and automatic wire clamping, thus improving wiring efficiency and stability.

CN224400773UActive Publication Date: 2026-06-23天津宏运天诚科技有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
天津宏运天诚科技有限公司
Filing Date
2025-07-11
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing energy consumption monitoring devices have a complicated structure when connecting to equipment, requiring operators to tighten each screw one by one, resulting in low installation efficiency and easy loosening in vibration environments.

Method used

A linkage mechanism including a slot, a return shaft, a pressing block, and a knob was designed. Through the cooperation of the button and the knob, the wire can be quickly inserted and automatically clamped and fixed, simplifying the wiring steps and enhancing the fixing stability.

Benefits of technology

It significantly simplifies wiring operations, improves installation efficiency and stability, and is particularly suitable for high-frequency and multi-point wiring applications. It reduces the risk of misoperation and ensures the firmness of wire ends and reliable contact.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to energy consumption monitoring technical field especially relates to production line equipment energy consumption monitoring devices, including energy consumption monitoring ontology and the slot of setting at energy consumption monitoring ontology top, the inside front side of slot is provided with the forceful pivot, the front end of forceful pivot is connected with the press plate, the top of forceful pivot is connected with the extrusion block, the rear end of extrusion block is connected with the antiskid block, the antiskid block is movably connected with the slot, the inside through -going antiskid block of forceful pivot is provided with the movable slot, the inside screw thread connection of slot passes through movable slot and has the lead screw, the outer end of lead screw is close to the inside setting of slot and has the round plate, the front end of lead screw is connected with the knob, and the press plate is pressed to make forceful pivot drive extrusion block swing, through setting the design of press plate and extrusion block and multiple linkage mechanism, realize the quick insertion and stable fixation of the wire, can complete the wiring operation without tools, greatly promote installation efficiency and connection reliability, especially suitable for complex or multiple frequency energy consumption monitoring scene of wiring.
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Description

Technical Field

[0001] This utility model relates to the field of energy consumption monitoring technology, and in particular to an energy consumption monitoring device for production line equipment. Background Technology

[0002] A production line equipment energy consumption monitoring device is a specialized device used to collect, analyze, and manage energy consumption data of various equipment on a production line in real time. It typically consists of multiple sensor modules for electrical energy, water, gas, and steam flow, data acquisition and transmission modules, display or alarm devices, and support structures and installation mechanisms. It is widely used in industrial automation, intelligent manufacturing, energy conservation and emission reduction management, and other scenarios.

[0003] Existing energy consumption monitoring devices have an inconvenient structure when wiring. Usually, one end needs to be fixed first, and then the wiring screws need to be tightened one by one with an external screwdriver. The operation is cumbersome, the installation efficiency is low, and they are prone to loosening in confined spaces or vibrating environments, which affects long-term stability.

[0004] Therefore, given that the existing energy consumption monitoring devices have a cumbersome structure when connecting to equipment, requiring operators to first fix the terminals and then tighten the screws one by one with a screwdriver to secure the wiring, resulting in cumbersome operation and low installation efficiency, there is an urgent need to design a new type of energy consumption monitoring device for production line equipment. Utility Model Content

[0005] To overcome the problem that existing energy consumption monitoring devices have a complicated structure when connecting to equipment, operators usually need to fix the wiring terminals first and then use a screwdriver to tighten the screws one by one to fix the wiring, which leads to complicated operation and low installation efficiency.

[0006] The technical solution of this utility model is as follows: an energy consumption monitoring device for production line equipment, including an energy consumption monitoring body and a slot opened on the top of the energy consumption monitoring body. A return shaft is provided on the front side of the inside of the slot. A press plate is connected to the front end of the return shaft. A pressing block is connected to the top of the return shaft. An anti-sliding block is connected to the rear end of the pressing block. The anti-sliding block is movably connected to the slot. A movable groove is opened through the anti-sliding block inside the return shaft. A lead screw is threaded through the movable groove inside the slot. A circular plate is provided near the inside of the slot at the outer end of the lead screw. A knob is connected to the front end of the lead screw. Pressing the press plate causes the return shaft to drive the pressing block to swing. Rotating the knob drives the lead screw to rotate and squeeze the wire end through the circular plate.

[0007] Preferably, by setting a push plate and a pressing block, when wiring, the push plate can be pressed first. The push plate drives the pressing block to swing via a return shaft, making it easy for the operator to insert the wire smoothly into the slot and position the wire on both sides of the lead screw. After releasing the push plate, the return shaft causes the pressing block to spring back due to its elasticity, thereby initially pressing and fixing the wire and effectively preventing the wire end from coming loose. Then, the knob is turned, and the knob drives the lead screw to rotate, which in turn drives the circular plate to further press and fix the wire. At the same time, the knob fits into the movable slot, forming a reliable lock on the pressing block. This design significantly simplifies the wiring steps, enables quick insertion and pressing of the wire, improves wiring efficiency, and enhances fixation stability.

[0008] Preferably, the front end of the energy consumption monitoring unit is connected to a handle, the front end of the energy consumption monitoring unit is equipped with a button, and the front end of the handle is equipped with an indicator light.

[0009] Preferably, a remote monitoring module is connected to the left end of the energy consumption monitoring unit, and a display screen is set at the front end of the remote monitoring module.

[0010] Preferably, the remote monitoring module has a network cable port on the bottom left side and a power port on the bottom right side, and the energy consumption monitoring unit has an installation frame connected to its rear end.

[0011] Preferably, springs are connected to the left and right sides inside the mounting frame, the rear end of the springs is connected to a mounting plate, and the rear end of the mounting plate is connected to a magnetic block.

[0012] Preferably, the network cable port is connected to an external network cable, the power port is connected to an external power source, and springs are connected to the left and right sides inside the mounting frame, with a mounting plate connected to the end of the springs away from the mounting frame.

[0013] Preferably, the rear end of the mounting plate is connected to a magnetic block, and the mounting plate is slidably connected to the mounting frame. When the magnetic block approaches a metal object, the magnetic block causes the mounting plate to slide within the mounting frame, and the movement of the mounting plate causes the spring to stretch.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting up multiple linkage mechanisms such as the push plate and the pressing block, the cumbersome process of traditional screwdriver wiring is significantly simplified, enabling quick insertion and automatic clamping of wires. This greatly improves the convenience and efficiency of wiring operations. No additional tools are needed to complete the initial positioning and secure locking of wires, reducing the possibility of misoperation. It is especially suitable for energy consumption monitoring applications with high frequency, frequent replacement, or multi-point wiring. At the same time, it ensures the stability of wire head fixing and contact reliability, improving the safety and maintenance efficiency of the overall system. Attached Figure Description

[0016] Figure 1The diagram shown is a three-dimensional structural schematic of the production line equipment energy consumption monitoring device of this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional bottom view of the production line equipment energy consumption monitoring device of this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional rear view of the production line equipment energy consumption monitoring device of this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional rear view cross-sectional view of the production line equipment energy consumption monitoring device of this utility model.

[0020] Figure 5 This invention relates to an energy consumption monitoring device for production line equipment. Figure 1 Enlarged structural diagram of point A in the middle;

[0021] Figure 6 The diagram shown is a three-dimensional cross-sectional view of the extrusion block of the production line equipment energy consumption monitoring device of this utility model.

[0022] Explanation of reference numerals in the attached diagram: 1. Energy consumption monitoring body; 21. Slot; 22. Return shaft; 23. Button; 24. Press block; 25. Anti-slip block; 26. Movable groove; 27. Lead screw; 28. Knob; 31. Handle; 32. Button; 33. Indicator light; 34. Remote monitoring module; 35. Display screen; 36. Network cable port; 37. Power port; 38. Mounting frame; 39. Spring; 310. Mounting plate; 311. Magnetic block. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please see Figures 1-6This utility model provides an embodiment of an energy consumption monitoring device for production line equipment, including an energy consumption monitoring body 1 and a slot 21 opened on the top of the energy consumption monitoring body 1. A return shaft 22 is provided on the front side of the interior of the slot 21. A press plate 23 is connected to the front end of the return shaft 22. A pressing block 24 is connected to the top of the return shaft 22. An anti-slip block 25 is connected to the rear end of the pressing block 24. The anti-slip block 25 is movably connected to the slot 21. A movable groove 26 is opened inside the return shaft 22 through the anti-slip block 25. A lead screw 27 is threaded through the movable groove 26 inside the slot 21. A circular plate is provided at the outer end of the lead screw 27 near the interior of the slot 21. A knob 28 is connected to the front end of the lead screw 27. Pressing the press plate 23 causes the return shaft 22 to drive the pressing block 24 to swing. Rotating the knob 28 drives the lead screw 27 to swing. The rotating rod 27 presses the wire end through the circular plate. With the setting of the pressing plate 23 and the pressing block 24, when wiring, the pressing plate 23 can be pressed first. The pressing plate 23 drives the pressing block 24 to swing through the return shaft 22, which makes it easy for the operator to insert the wire smoothly into the slot 21 and place the wire on both sides of the screw 27. After releasing the pressing plate 23, the return shaft 22 drives the pressing block 24 to spring back due to the elasticity, thereby initially pressing and fixing the wire and effectively preventing the wire end from coming loose. Then, the knob 28 is turned, which drives the screw 27 to rotate, which in turn drives the circular plate to further press and fix the wire. At the same time, the knob 28 fits into the movable slot 26 to reliably lock the pressing block 24. This design significantly simplifies the wiring steps, realizes quick insertion and pressing of wire, improves wiring efficiency and enhances fixation stability.

[0025] Please see Figures 1-4 In this embodiment, a handle 31 is connected to the front end of the energy consumption monitoring body 1, a button 32 is provided at the front end of the energy consumption monitoring body 1, an indicator light 33 is provided at the front end of the handle 31, a remote monitoring module 34 is connected to the left end of the energy consumption monitoring body 1, a display screen 35 is provided at the front end of the remote monitoring module 34, a network cable port 36 is provided on the bottom left side of the remote monitoring module 34, a power port 37 is provided on the bottom right side of the remote monitoring module 34, and a mounting frame 38 is connected to the rear end of the energy consumption monitoring body 1. Data can be transmitted to the cloud through the remote monitoring module 34, the remote monitoring module 34 is connected to the Internet by connecting to the network cable through the network cable port 36, and the power port 37 is connected to an external power source to supply power to the remote monitoring module 34.

[0026] Please see Figures 2-4In this embodiment, springs 39 are connected to the left and right sides inside the mounting frame 38. A mounting plate 310 is connected to the rear end of each spring 39. A magnetic block 311 is connected to the rear end of the mounting plate 310. A network cable port 36 is connected to an external network cable, and a power port 37 is connected to an external power source. Springs 39 are connected to the left and right sides inside the mounting frame 38. A mounting plate 310 is connected to the end of each spring 39 away from the mounting frame 38. A magnetic block 311 is connected to the rear end of the mounting plate 310. The mounting plate 310 is slidably connected to the mounting frame 38. When the magnetic block 311 approaches a metal object, it moves the mounting plate 310... The mounting plate 310 slides within the mounting frame 38, and the movement of the mounting plate 310 causes the spring 39 to stretch. Through the mechanical linkage of magnetic attraction and sliding spring 39, the device can be quickly and tool-free installed and disassembled. When the magnetic block 311 is brought close to the device, the magnetic block 311 will attract the metal device. The magnetic block 311 causes the mounting plate 310 to slide within the mounting frame 38, thereby stretching the spring 39, so that the device can be quickly installed on the device. Pulling the energy consumption monitoring body 1 with force will separate the magnetic block 311 from the device. The spring 39 will drive the mounting plate 310 and the magnetic block 311 to reset, thus facilitating disassembly.

[0027] During operation, firstly, when wiring, the operator presses the button 23 located on the front side of the slot 21. This button 23 rotates the return shaft 22, causing the pressing block 24 connected to the top of the return shaft 22 to swing, which in turn moves the anti-slip block 25 connected to the rear end, creating a clear path for wire insertion. At this time, the operator can smoothly insert the wire into the slot 21, positioning the wire on both sides of the lead screw 27. When the button 23 is released, the return shaft 22 resets under the action of elastic return force, causing the pressing block 24 to spring back, thus initially clamping and fixing the wire to prevent the wire end from slipping out. Subsequently, rotating the knob 28 at the front end rotates the internal lead screw 27, thereby driving it closer to the slot 21. The internal circular plate presses against the wire direction to achieve secondary stable clamping. The knob 28 fits into the movable groove 26, making the pressing block 24 reliably locked, further ensuring the stability and contact reliability of the wire fixation. At the same time, a handle 31 and a button 32 are provided at the front end of the energy consumption monitoring body 1 for easy operation and handling. The indicator light 33 at the front end is used to display the running or fault status. The remote monitoring module 34 connected on the left has a built-in display screen 35 for real-time viewing of energy consumption parameters. The bottom of the module has a network cable port 36 and a power port 37 for connecting to the external network and power supply, respectively, to realize remote data upload and equipment power supply. The rear end of the energy consumption monitoring body 1 is connected to the production equipment through the mounting frame 38.

[0028] Through the above steps, by organically combining multiple linkage mechanisms such as the pressing plate 23 and the pressing block 24, this structure effectively simplifies the traditional cumbersome wiring process that relies on screwdrivers. It realizes the rapid insertion and automatic clamping of wires, greatly improving the convenience and efficiency of wiring. The entire process can complete the initial positioning and secure locking of wires without the need for additional tools, effectively reducing the complexity of manual operation and the risk of misoperation. This design is particularly suitable for energy consumption monitoring application scenarios with high wiring frequency, many wiring points, or frequent replacements. At the same time, it ensures the reliability of wire head fixing and contact stability, thereby improving the overall system's operational safety and subsequent maintenance efficiency. This solves the problem that the existing energy consumption monitoring devices have a relatively cumbersome structure when wiring to equipment. Usually, operators need to fix the wiring terminals first and then use a screwdriver to tighten the screws one by one to fix the wiring, which leads to cumbersome operation and low installation efficiency.

Claims

1. A production line equipment energy consumption monitoring device, comprising an energy consumption monitoring body (1); characterized in that: It also includes a slot (21) on the top of the energy consumption monitoring body (1). A return shaft (22) is provided on the front side of the inside of the slot (21). A button (23) is connected to the front end of the return shaft (22). A pressing block (24) is connected to the top of the return shaft (22). An anti-sliding block (25) is connected to the rear end of the pressing block (24). The anti-sliding block (25) is movably connected to the slot (21). A movable groove (26) is provided inside the return shaft (22) through the anti-sliding block (25). A screw (27) is threaded through the movable groove (26) inside the slot (21). A circular plate is provided near the outside of the screw (27) inside the slot (21). A knob (28) is connected to the front end of the screw (27). Pressing the button (23) causes the return shaft (22) to drive the pressing block (24) to swing. Rotating the knob (28) drives the screw (27) to rotate and squeeze the wire end through the circular plate.

2. The production line equipment energy consumption monitoring device according to claim 1, characterized in that: The front end of the energy consumption monitoring body (1) is connected to a handle (31), the front end of the energy consumption monitoring body (1) is provided with a button (32), and the front end of the handle (31) is provided with an indicator light (33).

3. The production line equipment energy consumption monitoring device according to claim 2, characterized in that: The left end of the energy consumption monitoring unit (1) is connected to a remote monitoring module (34), and the front end of the remote monitoring module (34) is equipped with a display screen (35).

4. The production line equipment energy consumption monitoring device according to claim 3, characterized in that: A network cable port (36) is provided on the bottom left side of the remote monitoring module (34), a power port (37) is provided on the bottom right side of the remote monitoring module (34), and an installation frame (38) is connected to the rear end of the energy consumption monitoring body (1).

5. The production line equipment energy consumption monitoring device according to claim 4, characterized in that: Springs (39) are connected to the left and right sides inside the mounting frame (38). The rear end of the springs (39) is connected to the mounting plate (310), and the rear end of the mounting plate (310) is connected to the magnetic block (311).

6. The production line equipment energy consumption monitoring device according to claim 5, characterized in that: The network cable port (36) is connected to an external network cable, the power port (37) is connected to an external power source, and springs (39) are connected to the left and right sides inside the mounting frame (38). The end of the spring (39) away from the mounting frame (38) is connected to a mounting plate (310).

7. The production line equipment energy consumption monitoring device according to claim 6, characterized in that: The rear end of the mounting plate (310) is connected to a magnetic block (311). The mounting plate (310) is slidably connected to the mounting frame (38). When the magnetic block (311) approaches a metal object, the magnetic block (311) drives the mounting plate (310) to slide within the mounting frame (38). The movement of the mounting plate (310) causes the spring (39) to stretch.