A magnetic separation filtration device

By combining a primary magnetic separator and a secondary magnetic separator, and utilizing a design of fixed and rotating magnetic strips, the problem of incomplete separation of iron and aluminum mixed powders was solved, achieving a highly efficient separation effect between iron and aluminum powders.

CN224405343UActive Publication Date: 2026-06-26ZHENGZHOU SONGAO ALUMINUM CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU SONGAO ALUMINUM CO LTD
Filing Date
2025-01-21
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing magnetic separators often fail to completely separate iron powder when separating mixed iron and aluminum powders, resulting in incomplete separation and low working efficiency.

Method used

The structure combines a primary magnetic separator and a secondary magnetic separator. By using a design with fixed and rotating magnetic strips, the primary magnetic separator initially separates iron powder, while the secondary magnetic separator performs secondary separation. The reverse-rotating magnetic strips further accelerate the separation speed.

Benefits of technology

It achieves complete separation of iron powder and aluminum powder, improves separation efficiency, and ensures a high-efficiency separation effect of iron powder and aluminum powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetic separation filtering device belongs to aluminum powder production and processing equipment field, including fuselage, the upper end of fuselage is provided with the feeding hopper, the inside of fuselage is provided with primary magnetic separation device, and still be provided with the first pass of the first pass of magnetic material output in the inside of fuselage, the second pass of non -magnetic material output, wherein, primary magnetic separation device includes first rotating cylinder, and a plurality of fixed first magnetic stripe is arranged in first rotating cylinder, and first magnetic stripe is evenly distributed half -turn. Advantageous effects: the rotation of the external first rotating cylinder in the primary magnetic separation device, the fixed half -turn first magnetic stripe is combined, can accelerate the adsorption and removal of iron powder, improve the separation of aluminum powder and iron powder, and the device is provided with secondary magnetic separation device, and the second rotating cylinder with smaller diameter is used, and the second magnetic stripe is combined with reverse rotation, can further accelerate the adsorption and removal of iron powder, and can carry out secondary separation to iron powder aluminum powder simultaneously.
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Description

Technical Field

[0001] This utility model relates to a magnetic separation and filtration device, belonging to the field of aluminum powder production and processing equipment. Background Technology

[0002] Magnetic separators are used to remove iron powder and other pollutants from powdery materials. They are widely used in resource recycling, timber industry, mining, kiln industry, chemical industry, food industry and other factories. They are suitable for wet magnetic separation of materials such as magnetite, pyrrhotite, roasted ore, and ilmenite with a particle size of less than 3mm. They are also used for iron removal in materials such as coal, non-metallic minerals, and building materials. They are one of the most widely used and versatile machines in the industry.

[0003] Currently, magnetic separators designed for separating mixed iron and aluminum powders often fail to completely separate some iron powder during actual use. Therefore, it is necessary to improve the existing technology to enhance the separation of iron and aluminum powders while also increasing work efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a magnetic separation and filtration device that can effectively solve the above-mentioned problems.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] The machine includes a body, a feeding hopper at the upper end of the body, a primary magnetic separator inside the body, and a first channel for outputting magnetic materials and a second channel for outputting non-magnetic materials.

[0007] The primary magnetic separator includes a first rotating drum, inside which are arranged multiple fixed first magnetic strips, the first magnetic strips being evenly distributed in half a circle around the circumference.

[0008] Furthermore: the first rotating cylinder is provided with a first mounting bracket at both ends, a first mounting hole is provided in the middle of the first mounting bracket, a first bearing is provided in the first mounting hole, a first mounting shaft is provided in the first bearing, a first connecting plate is mounted on the first mounting shaft, and the first connecting plate is fixed together with the first magnetic strip.

[0009] A first fixed cylinder is provided on the outer side of the first mounting bracket, and a first driving device is provided on the first fixed cylinder; the first driving device includes a first driven gear provided on the outer periphery of the first fixed cylinder, a first driving gear meshing on the first driven gear, and a first electric motor connected in the middle of the first driving gear.

[0010] Furthermore: A secondary magnetic separator is provided obliquely below the primary magnetic separator, the secondary magnetic separator including a second rotating drum, a driven drum, and a conveyor belt disposed between the second rotating drum and the driven drum;

[0011] The second rotating cylinder has second magnetic strips evenly distributed around its inner circumference. The second rotating cylinder has second mounting brackets at both ends. The second mounting brackets have second mounting holes in the middle. The second mounting holes have second bearings inside. The second bearings have second mounting shafts inside. The second mounting shafts have second connecting discs mounted on them. The second connecting discs are fixed together with the second magnetic strips.

[0012] A second driving device is provided on the outside of the second mounting bracket. The second driving device includes a second fixed cylinder fixed on the second mounting bracket. A second driven gear is provided on the second fixed cylinder. A second driving gear meshes with the second driven gear. A second electric motor is connected in the middle of the second driving gear.

[0013] The second mounting shaft end is provided with a third driving device, the third driving device includes a third driven gear that is keyed to the second mounting shaft, a third driving gear meshing on the third driven gear, and a third electric motor connected in the middle of the third driving gear.

[0014] Furthermore: the first channel is located below the primary magnetic separator and the secondary magnetic separator; the second channel is located at the output end of the secondary magnetic separator.

[0015] The beneficial effects are:

[0016] This device accelerates the adsorption and removal of iron powder and improves the separation of aluminum powder and iron powder by rotating the external first rotating drum in the primary magnetic separator and combining it with the fixed half-circle first magnetic strip.

[0017] Meanwhile, this device is equipped with a two-stage magnetic separation unit, which uses a second rotating drum with a smaller diameter and a second magnetic strip rotating in the opposite direction to further accelerate the adsorption and removal of iron powder, and at the same time can perform secondary separation of iron powder and aluminum powder. Attached Figure Description

[0018] For ease of explanation, this utility model is described in detail below with reference to the specific embodiments and accompanying drawings.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a perspective view of the primary magnetic separator of this utility model;

[0021] Figure 3 This is a cross-sectional view of the primary magnetic separator of this utility model;

[0022] Figure 4 for Figure 3 Enlarged view of a portion of the image;

[0023] Figure 5 This is a perspective view of the two-stage magnetic separation device of this utility model;

[0024] Figure 6 This is a cross-sectional view of the two-stage magnetic separation device of this utility model;

[0025] Figure 7 for Figure 6 Enlarged view of a portion of the image.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Machine body; 2. Primary magnetic separator; 21. First rotating drum; 22. First magnetic strip; 23. First mounting bracket; 24. First mounting hole; 26. First bearing; 27. First mounting shaft; 28. First connecting plate; 29. ​​First fixed cylinder; 3. First channel; 4. Second channel; 5. First drive device; 51. First driven gear; 52. First driving gear; 53. First electric motor; 6. Secondary magnetic separator; 61. Second rotating drum; 62. Driven drum; 63. Conveyor belt; 64. Second magnetic strip; 65. Second mounting bracket; 66. Second mounting hole; 67. Second bearing; 68. Second mounting shaft; 69. Second connecting plate; 7. Second drive device; 71. Second fixed cylinder; 72. Second driven gear; 73. Second driving gear; 74. Second electric motor; 8. Third drive device; 81. Third driven gear; 82. Third driving gear; 83. Third electric motor; 9. Feed hopper. Detailed Implementation

[0028] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0029] It should be noted that, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0030] Furthermore, the terms “first,” “second,” “third,” etc., are used for descriptive purposes only and should not be interpreted as indicating or implying relative importance.

[0031] Furthermore, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] See Figure 1 This is one embodiment of a magnetic separation filtration device according to the present invention.

[0033] Includes a machine body 1, a feeding hopper 9 is provided at the upper end of the machine body 1, a primary magnetic separator 2 is provided inside the machine body 1, and a first channel 3 for outputting magnetic materials and a second channel 4 for outputting non-magnetic materials are also provided inside the machine body 1.

[0034] The primary magnetic separator 2 includes a first rotating drum 21, inside which are arranged multiple fixed first magnetic strips 22, with the first magnetic strips 22 evenly distributed in half a circle around the circumference.

[0035] When using this device, the iron-aluminum mixed powder is placed into the feeding hopper 9, where it falls onto the primary magnetic separator 2. The first magnetic strip 22 on the primary magnetic separator 2 adsorbs some of the iron powder, thus removing some of the iron powder from the iron-aluminum mixed powder and achieving aluminum powder sieving. However, to ensure continuous separation of the iron-aluminum mixed powder, this device incorporates a new structure, as detailed below:

[0036] The first rotating cylinder 21 is provided with a first mounting bracket 23 at both ends, a first mounting hole 24 in the middle of the first mounting bracket 23, a first bearing 26 in the first mounting hole 24, a first mounting shaft 27 in the first bearing 26, a first connecting plate 28 on the first mounting shaft 27, and the first connecting plate 28 is fixed together with the first magnetic strip 22.

[0037] A first fixed cylinder 29 is provided on the outer side of the first mounting bracket 23, and a first driving device 5 is provided on the first fixed cylinder 29. The first driving device 5 includes a first driven gear 51 provided on the outer periphery of the first fixed cylinder 29, a first driving gear 52 meshing on the first driven gear 51, and a first motor 53 connected in the middle of the first driving gear 52.

[0038] The first magnetic strip 22 in this device is fixed in position and is connected to the first mounting shaft 27 through the first connecting plate 28. The first mounting shaft 27 does not rotate, and the end of the first mounting shaft 27 is fixed to the body 1.

[0039] When the first motor 53 is working, it drives the first driving gear 52 to rotate, the first driving gear 52 drives the first driven gear 51 to rotate, and the first driven gear 51 drives the first fixed cylinder 29 to rotate, and the first fixed cylinder 29 drives the first mounting bracket 23 to rotate, thereby realizing the rotation of the first fixed cylinder 29.

[0040] At this time, the first mounting shaft 27 will not rotate when the entire first rotating cylinder 21 rotates, as the first bearing 26 provided in the first mounting hole 24 passes through it. The iron powder in the iron-aluminum mixture will be attracted to the first rotating cylinder 21 by the magnetic force of the first magnetic strip 22 and will move with the rotation of the first rotating cylinder 21. When it moves to a position where there is no first magnetic strip 22, the iron powder will slide off the first rotating cylinder 21 and fall into the first channel 3.

[0041] Since the aluminum powder in the iron-aluminum mixture is not attracted by the first magnetic strip 22, it enters the second channel 4 as the first rotating drum 21 rotates and generates centrifugal force; at this time, the separation of iron powder and aluminum powder in the iron-aluminum mixture can be achieved.

[0042] However, in actual use, the iron-aluminum mixed powder is not completely separated, and some iron powder is still mixed in with the aluminum powder. Therefore, in order to improve the separation efficiency, this device is also equipped with a secondary magnetic separation device 6.

[0043] The secondary magnetic separator 6 is located diagonally below the primary magnetic separator 2. The secondary magnetic separator 6 includes a second rotating drum 61, a driven drum 62, and a conveyor belt 63 located between the second rotating drum 61 and the driven drum 62.

[0044] The second rotating cylinder 61 has second magnetic strips 64 evenly distributed around its inner circumference. The second rotating cylinder 61 has second mounting brackets 65 at both ends. The second mounting brackets 65 have a second mounting hole 66 in the middle. The second mounting hole 66 has a second bearing 67 inside. The second bearing 67 has a second mounting shaft 68 inside. The second mounting shaft 68 has a second connecting plate 69 mounted on it. The second connecting plate 69 is fixed together with the second magnetic strips 64.

[0045] A second drive device 7 is provided on the outer side of the second mounting bracket 65. The second drive device 7 includes a second fixed cylinder 71 fixed on the second mounting bracket 65. A second driven gear 72 is provided on the second fixed cylinder 71. A second driving gear 73 meshes with the second driven gear 72. A second motor 74 is connected in the middle of the second driving gear 73.

[0046] A third drive device 8 is provided at the end of the second mounting shaft 68. The third drive device 8 includes a third driven gear 81 that is keyed to the second mounting shaft 68. A third drive gear 82 meshes with the third driven gear 81. A third motor 83 is connected in the middle of the third drive gear 82.

[0047] The structure of the secondary magnetic separator 6 is similar to that of the primary magnetic separator 2. The difference is that the diameter of the second rotating drum 61 in the secondary magnetic separator 6 is smaller, and the second magnetic strips 64 are evenly distributed around the circumference of the second rotating drum 61. At the same time, both the second magnetic strips 64 and the second rotating drum 61 will rotate, and the directions of rotation are opposite.

[0048] This configuration is primarily designed to accelerate the separation of the iron-aluminum mixed powder. Specifically, during operation, the second drive device 7 operates, and the second motor 74, through the meshing of the second driving gear 73 and the second driven gear 72, drives the second fixed cylinder 71 to rotate, thereby driving the second rotating cylinder 61 to rotate. Simultaneously, the third motor 83 in the third drive device 8 operates, and through the meshing of the third driven gear 81 and the third driving gear 82, drives the second mounting shaft 68 to rotate. Then, the second mounting shaft 68, through the second connecting disc 69, drives the second magnetic strip 64 to rotate in the opposite direction.

[0049] The first channel 3 is located below the primary magnetic separator 2 and the secondary magnetic separator 6; the second channel 4 is located at the output end of the secondary magnetic separator 6.

[0050] The iron-aluminum mixed powder falling into the secondary magnetic separator 6 will move along the conveyor belt 63 under the attraction of the second magnetic strip 64 until the conveyor belt 63 transports the iron powder to the top of the first channel 3 and finally falls into the first channel 3; while the aluminum powder will be thrown to the second channel 4 under the force of the conveyor belt 63, at which point the secondary separation is completed.

[0051] This device can be equipped with multiple secondary magnetic separation devices 6 to achieve multiple separations, which can thoroughly separate iron powder and aluminum powder.

[0052] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A magnetic separation filter device, characterized in that: Includes a machine body (1), a feeding hopper (9) is provided at the upper end of the machine body (1), a primary magnetic separator (2) is provided inside the machine body (1), and a first channel (3) for outputting magnetic materials and a second channel (4) for outputting non-magnetic materials are also provided inside the machine body (1). The primary magnetic separator (2) includes a first rotating cylinder (21), and multiple fixed first magnetic strips (22) are provided inside the first rotating cylinder (21), with the first magnetic strips (22) evenly distributed in half a circle around the circumference; The first rotating cylinder (21) is provided with a first mounting bracket (23) at both ends, and a first mounting hole (24) is provided in the middle of the first mounting bracket (23). A first bearing (26) is provided in the first mounting hole (24), and a first mounting shaft (27) is provided in the first bearing (26). A first connecting plate (28) is installed on the first mounting shaft (27), and the first connecting plate (28) is fixed together with the first magnetic strip (22). The first mounting bracket (23) is provided with a first fixed cylinder (29) on the outside, and a first driving device (5) is provided on the first fixed cylinder (29); the first driving device (5) includes a first driven gear (51) provided on the outer periphery of the first fixed cylinder (29), a first driving gear (52) meshing on the first driven gear (51), and a first motor (53) connected in the middle of the first driving gear (52).

2. The magnetic separation filter device according to claim 1, characterized in that: A secondary magnetic separator (6) is provided diagonally below the primary magnetic separator (2). The secondary magnetic separator (6) includes a second rotating drum (61), a driven drum (62), and a conveyor belt (63) disposed between the second rotating drum (61) and the driven drum (62). The second rotating cylinder (61) has a second magnetic strip (64) evenly distributed around its inner circumference. The second rotating cylinder (61) has a second mounting bracket (65) at both ends. The second mounting bracket (65) has a second mounting hole (66) in the middle. The second mounting hole (66) has a second bearing (67) inside. The second bearing (67) has a second mounting shaft (68) inside. The second mounting shaft (68) has a second connecting plate (69) mounted on it. The second connecting plate (69) is fixed together with the second magnetic strip (64). A second drive device (7) is provided on the outside of the second mounting bracket (65). The second drive device (7) includes a second fixed cylinder (71) fixed on the second mounting bracket (65). A second driven gear (72) is provided on the second fixed cylinder (71). A second driving gear (73) meshes with the second driven gear (72). A second motor (74) is connected in the middle of the second driving gear (73). The end of the second mounting shaft (68) is provided with a third driving device (8), the third driving device (8) includes a third driven gear (81) keyed to the second mounting shaft (68), a third driving gear (82) meshes on the third driven gear (81), and a third motor (83) is connected in the middle of the third driving gear (82).

3. The magnetic separation filter device according to claim 2, characterized in that: The first channel (3) is located below the primary magnetic separator (2) and the secondary magnetic separator (6); the second channel (4) is located at the output end of the secondary magnetic separator (6).