An automatic pipe cutting machine

Abstract

This utility model relates to the field of pipe cutting machine technology and discloses an automatic pipe cutting machine, including a pipe cutting mechanism. The pipe cutting mechanism includes a bracket with a cutting blade assembly at the end, and a feeding assembly for automatic pipe feeding is provided on the outside of the bracket station. It also includes a pipe clamping assembly, and the pipe clamping assembly includes a ring seat connected to a movable seat. The ring seat is provided with a rotating sleeve powered by a servo motor and belt, which is penetrated by a stabilizing rod. The rotating sleeve is formed by the threaded engagement of an outer cylinder and an inner cylinder. The end of the inner cylinder is in the shape of an inwardly tapered frustum. It is clamped by a locking ring and a locking block to release the state of the inner cylinder rotating with the outer cylinder. The inner cylinder cone squeezes and pushes out the protrusion, thereby completing the external support clamping of the inner wall of the pipe. Compared with the prior art, this device can automatically complete the pipe entry, continuous pipe cutting and automatic waste discharge without manual assistance, and the overall operation is more automated.

Description

Technical Field

[0001] This utility model relates to the field of pipe cutting machine technology, specifically an automatic pipe cutting machine. Background Technology

[0002] Pipes are the materials used to make pipe fittings. Different pipe fittings require different pipe materials, and the quality of the pipe material directly determines the quality of the pipe fittings.

[0003] During pipeline installation, pipe cutting is often required. Therefore, pipe cutting machines are widely used due to their high cutting efficiency and ease of operation. Electric pipe cutting machines can perform cutting operations in various ways, but the feeding and continuous pipe operation often require operator intervention. Therefore, there is an urgent need for an automatic pipe cutting machine to solve the above problems. Utility Model Content

[0004] In order to overcome the above-mentioned technical problems, the purpose of this utility model is to provide an automatic pipe cutting machine to solve the problem mentioned in the background art that pipes often need to be cut during the installation process. Therefore, pipe cutting machines are widely used because of their high cutting efficiency and convenient operation. Electric pipe cutting machines can perform cutting operations in various ways, but the feeding and continuous pipe operation often require operator intervention.

[0005] This utility model provides the following technical solution: an automatic pipe cutting machine, including a pipe cutting mechanism, the pipe cutting mechanism including a bracket with a cutting blade assembly at the end, and a feeding assembly for automatic pipe feeding is provided on the outside of the bracket station, and a pipe placing rod connected to the bracket station is provided on the inside of the bracket for pipe insertion, and an electrically controlled moving seat is provided on the bracket for horizontal and reciprocating movement along a stabilizing rod, the moving seat being powered by a cylinder, an electric slide rail or an electric sleeve in conjunction with a lead screw;

[0006] It also includes a tube clamping assembly, which includes a ring seat connected to a movable seat. The ring seat is provided with a rotating sleeve powered by a servo motor and belt, which is penetrated by a stabilizing rod. The rotating sleeve is formed by the threaded engagement of an outer cylinder and an inner cylinder. The end of the inner cylinder is in the shape of an inwardly tapered frustum, and the outer side of the frustum is provided with protrusions with beveled bottoms distributed in a ring, which protrude from the through hole on the surface of the outer cylinder for internal support of the tube. A locking ring is sleeved at the end of the tube placement rod, and an annular locking block is embedded in the inner cylinder and locked in the groove of the locking ring.

[0007] It also includes a waste discharge mechanism, which is placed on a ring seat.

[0008] To achieve the above technical solution, a locking ring and a locking block are used to lock the inner cylinder and release it from the state of rotating with the outer cylinder. The inner cylinder cone is used to squeeze and push out the protrusion, thereby completing the external support and clamping of the inner wall of the pipe. Compared with the existing technology, this device can automatically complete the pipe insertion, continuous pipe cutting and automatic waste discharge without manual assistance, and the overall operation is more automated.

[0009] As a further improvement to this utility model, the bracket is provided with at least one pipe cutting station, and the number of cutting components and feeding components are adapted to the number of stations.

[0010] The above technical solution ensures the overall cutting efficiency of the device.

[0011] As a further improvement to this utility model, a stabilizing rod is connected to the bracket at the bottom of the tube insertion rod, and the number of stabilizing rods is at least one, which is used to support the bottom of the tube body.

[0012] The above technical solution improves the stability of the pipe body during pipe cutting.

[0013] As a further improvement to this utility model, the surface of the protrusion is serrated.

[0014] The above technical solution improves the anti-slip effect between the protrusion and the inner wall of the tube.

[0015] As a further improvement to this utility model, both the protrusion and the locking block have annular track grooves on their surfaces, and annular springs are placed in the grooves.

[0016] The above technical solution improves the stability of the bumps and locking blocks.

[0017] As a further improvement to this utility model, the waste discharge mechanism includes a connecting frame connected to the ring seat, and one side of the connecting frame is connected to a push sleeve frame by a cylinder. The push sleeve of the push sleeve frame is placed outside the outer cylinder for pushing out the waste pipe.

[0018] The above technical solution facilitates the removal of excess material from the insertion rod.

[0019] As a further improvement to this utility model, the waste discharge mechanism also includes a discharge hopper placed at the discharge port of the support, the discharge hopper having a notch, and an electrically powered derailment plate being provided at the notch.

[0020] Implementing the above technical solution facilitates the separate processing of finished products and leftover materials.

[0021] The technical effects and advantages of this utility model are as follows:

[0022] 1. This utility model uses a locking ring and a locking block to lock and release the inner cylinder from the state of rotating with the outer cylinder. It also uses the inner cylinder cone to squeeze and push out the protrusion, thereby completing the external support and clamping of the inner wall of the tube.

[0023] 2. Compared with the prior art, this device can automatically complete the pipe insertion, continuous pipe cutting and automatic waste discharge without manual assistance, and the overall operation is more automated. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a top-view perspective view of the overall structure of this utility model.

[0026] Figure 2 This is a partial top-view perspective view of the pipe cutting mechanism structure of this utility model.

[0027] Figure 3 This is a top-view perspective view of the movable seat and clamping tube assembly of this utility model in their separated state.

[0028] Figure 4 This is a top-view perspective view of the exploded state of the clamping assembly structure of this utility model.

[0029] Figure 5 This is a top-view perspective view of the waste discharge mechanism structure of this utility model.

[0030] Figure 6 This is a bottom-view perspective view of the discharge hopper structure of this utility model.

[0031] The names represented by the part numbers in the above diagram are as follows:

[0032] 100. Pipe cutting mechanism; 110. Support; 111. Cutting blade assembly; 112. Feeding assembly; 113. Moving seat; 114. Pipe placement rod; 115. Stabilizing rod; 200. Pipe clamping assembly; 210. Ring seat; 211. Outer cylinder; 212. Inner cylinder; 213. Protrusion; 214. Positioning ring; 215. Positioning block; 300. Waste discharge mechanism; 310. Connecting frame; 311. Push sleeve frame; 312. Discharge hopper; 313. Diverter plate; Detailed Implementation

[0033] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0034] Example 1:

[0035] Refer to the attached diagram in the instruction manual. Figure 1-4 This utility model provides an automatic pipe cutting machine, including a pipe cutting mechanism 100. The pipe cutting mechanism 100 includes a bracket 110 with a cutting blade assembly 111 at the end. A feeding assembly 112 for automatic pipe feeding is provided on the outer side of the bracket 110 station. A pipe placement rod 114 connected to the bracket 110 station is provided on the inner side of the bracket 110 station for pipe insertion. An electrically controlled moving seat 113 is provided on the bracket 110 for horizontal and reciprocating movement along a stabilizing rod 115. The moving seat 113 is powered by a cylinder, an electric slide rail, or an electric sleeve in conjunction with a lead screw. At least one pipe cutting station is provided on the bracket 110, and the number of cutting blade assembly 111 and feeding assembly 112 is adapted to the number of stations. A stabilizing rod 115 is connected to the bracket 110 at the bottom of the pipe placement rod 114, and there is at least one stabilizing rod 115 for supporting the bottom end of the pipe.

[0036] It also includes a tube clamping assembly 200, which includes a ring seat 210 connected to the movable seat 113. The ring seat 210 is provided with a rotating sleeve powered by a servo motor and belt, which is penetrated by a stabilizing rod 115. The rotating sleeve is formed by the threaded engagement of an outer cylinder 211 and an inner cylinder 212. The end of the inner cylinder 212 is in the shape of an inwardly tapered frustum. The outer side of the frustum is provided with protrusions 213 with beveled bottoms, which protrude from the through holes on the surface of the outer cylinder 211 and are used for internal support of the tube. A locking ring 214 is sleeved at the end of the tube rod 114. The inner cylinder 212 is embedded with an annular locking block 215, which is locked in the groove of the locking ring 214. The surface of the protrusion 213 is serrated. Both the surface of the protrusion 213 and the locking block 215 are provided with annular track grooves, and annular springs are placed in the grooves.

[0037] It also includes a waste discharge mechanism 300, which is placed on a ring seat 210.

[0038] In use, the feeding assembly 112 fits the end of the tube onto the tube placement rod 114. Then, the moving seat 113 drives the clamping assembly 200 to move closer to the tube until the outer cylinder 211 extends into the tube. At this time, the locking ring 214 is located inside the inner cylinder 212, and the locking block 215 is inserted into the groove of the locking ring 214, so that the inner cylinder 212 will not rotate with the outer cylinder 211. At the same time, the motor on the moving seat 113 starts and drives the outer cylinder 211 to rotate slightly on the surface of the tube placement rod 114 through the belt. With the thread engagement of the inner cylinder 212 and the outer cylinder 211, the inner cylinder 212 moves to the inside of the outer cylinder 211. At this time, the cone of the inner cylinder 212 gradually pushes out the protrusion 213 until it is tightly attached to the inner wall of the tube for external support and clamping. Then the moving seat 113 moves in the opposite direction, and the tube is completely pulled into the tube placement rod 114, completing the tube insertion work.

[0039] During pipe cutting, the moving seat 113 moves forward intermittently, driving the pipe body to extend continuously along the pipe rod 114. The motor on the moving seat 113, in conjunction with the belt, drives the outer cylinder 211 to rotate, thereby allowing the pipe body to rotate and be cut off on the descending cutter. This process is repeated to complete the pipe cutting work.

[0040] After the pipe is cut, the moving seat 113 will be positioned again near the end of the pipe inserting rod 114, and the locking block 215 will be inserted into the groove of the locking ring 214 again, rotating the inner cylinder 212. At this time, the motor supplying power to the outer cylinder 211 will reverse, allowing the inner cylinder 212 to retract from the outer cylinder 211 and the locking block 215 to retract, thus releasing the clamping of the remaining pipe.

[0041] Example 2:

[0042] Refer to the attached diagram in the instruction manual. Figure 5-6 The difference between this embodiment and the above embodiment is that: the waste discharge mechanism 300 includes a connecting frame 310 connected to the ring seat 210, and a push sleeve frame 311 is connected to one side of the connecting frame 310 by a cylinder. The push sleeve of the push sleeve frame 311 is placed outside the outer cylinder 211 for the waste pipe to be pushed out. The waste discharge mechanism 300 also includes a discharge hopper 312 placed at the discharge port of the support 110. The discharge hopper 312 is provided with a notch, and an electrically powered derailment plate 313 is provided at the notch.

[0043] When the clamping block 215 releases its grip on the remaining tube, the cylinder pushes the pusher frame 311 forward, causing the pusher to move along the outer cylinder 211 and push the remaining tube out of the outer cylinder 211 and the tube placement rod 114. At the same time, the diversion plate 313 on the discharge hopper 312 opens, allowing the cut remaining tube to fall into the notch of the discharge hopper 312. After the cylinder of the pusher frame 311 is reset, the above operation can be repeated on the tube placement rod 114 to continuously complete the tube insertion and cutting work.

[0044] In this specification, the terms "an embodiment," "example," "specific example," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

Claims

1. An automatic pipe cutting machine comprising a pipe cutting mechanism (100), the pipe cutting mechanism (100) comprising a support (110) with a cutter assembly (111) at the end of the support (110), and an upper feeding assembly (112) for automatically feeding the pipe outside the support (110) work station, characterized in that: The support (110) is provided with a tube insertion rod (114) connected to it for inserting the tube body, and the support (110) is provided with an electrically controlled moving seat (113) that moves horizontally and reciprocally along the stabilizing rod (115). It also includes a tube clamping assembly (200), and the tube clamping assembly (200) includes a ring seat (210) connected to the movable seat (113). The ring seat (210) is provided with a rotating sleeve powered by a servo motor and belt, which is penetrated by a stabilizing rod (115). The rotating sleeve is formed by the threaded engagement of an outer cylinder (211) and an inner cylinder (212). The end of the inner cylinder (212) is in the shape of an inwardly tapered frustum, and the outer side of the frustum is provided with protrusions (213) distributed in a ring, which protrude from the through hole on the surface of the outer cylinder (211) for internal support of the tube. The end of the tube placement rod (114) is fitted with a locking ring (214), and the inner cylinder (212) is embedded with a ring-shaped locking block (215), which is locked in the groove of the locking ring (214). It also includes a waste discharge mechanism (300) placed on a ring seat (210).

2. An automatic pipe cutting machine according to claim 1, characterized in that: The bracket (110) is provided with at least one pipe cutting station, and the cutting assembly (111) and the feeding assembly (112) are adapted to the number of stations.

3. An automatic pipe cutting machine according to claim 2, characterized in that: A stabilizing rod (115) is connected to the bracket (110) at the bottom of the tube insertion rod (114), and there is at least one stabilizing rod (115) for supporting the bottom of the tube body.

4. An automatic pipe cutting machine according to claim 1, characterized in that: The surface of the bump (213) is serrated.

5. An automatic pipe cutting machine according to claim 4, characterized in that: Both the protrusion (213) and the locking block (215) have annular track grooves on their surfaces, and annular springs are placed in the grooves.

6. An automatic pipe cutting machine according to claim 1, characterized in that: The waste discharge mechanism (300) includes a connecting frame (310) connected to the ring seat (210), and a push sleeve frame (311) is connected to one side of the connecting frame (310) by a cylinder. The push sleeve of the push sleeve frame (311) is placed outside the outer cylinder (211) for pushing out the waste pipe.

7. An automatic pipe cutting machine according to claim 6, characterized in that: The waste discharge mechanism (300) also includes a discharge hopper (312) placed at the discharge port of the support (110), the discharge hopper (312) has a notch, and the notch is provided with an electrically powered derailment plate (313).

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