A burr removing device for automobile hand plate processing
By designing a burr removal device for automotive handpieces, which includes components such as a support base, mounting cabinet, controller, and electric slide rail, the problem of existing devices only being able to operate on one side has been solved. This device achieves all-round and efficient deburring, improves processing accuracy and efficiency, and reduces labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN 101 DIGITAL PROD CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-06-26
AI Technical Summary
Existing deburring devices can only operate on one side of automotive handpiece parts, requiring disassembly and re-fixation before the other side can be processed, resulting in long processing time and low efficiency.
A device comprising a support base, mounting cabinet, controller, motor, electric slide rail, and grinder is designed. The controller controls the electric slide rail to move the grinder longitudinally and vertically, achieving all-round deburring. Combined with the automated operation of the robotic arm and fixture, the stability and accuracy of the parts during the processing are ensured.
It achieves all-round and efficient deburring of automotive prototype parts, improves processing accuracy and quality, reduces labor costs, increases processing efficiency and extends the service life of the equipment.
Smart Images
Figure CN224407118U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of burr removal devices, and more particularly to a burr removal device for automotive prosthesis processing. Background Technology
[0002] In the manufacturing process of automotive prototypes, burr removal is an indispensable and crucial step. The presence of burrs not only seriously affects the surface quality of parts and reduces the aesthetics of the product, but also negatively impacts the dimensional accuracy of parts, thereby interfering with the smooth progress of subsequent assembly work. This can lead to a series of problems such as uneven assembly gaps and weak connections, ultimately affecting the quality and performance of the automotive prototype and even the entire automotive product.
[0003] However, existing deburring devices on the market have significant limitations. These devices typically only deburr one side of automotive component parts. After deburring one side, to deburr the other side, the operator must first remove the part from the retaining ring and then re-secure it before continuing the deburring work. This cumbersome process increases processing time and labor costs, resulting in low deburring efficiency.
[0004] Therefore, there is a need to provide a burr removal device for automotive prosthesis machining. Utility Model Content
[0005] To overcome the shortcomings of low burr removal efficiency, this utility model provides a burr removal device for automotive prosthesis processing.
[0006] A burr removal device for automotive prosthesis processing includes a support base, a mounting cabinet, a controller, a cabinet door, a motor, a disc, an electric slide rail one, an electric slide rail two, a power supply, and a grinder. The mounting cabinet is located on the top of the support base, and the controller is mounted on the right side of the mounting cabinet. A cabinet door is rotatably located on the front top of the mounting cabinet. The motor is mounted inside the top of the support base and is electrically connected to the controller. A disc is located at the output end of the motor. Electric slide rail one is symmetrically mounted longitudinally on the bottom of the mounting cabinet, and the controller is electrically connected to electric slide rail one. Electric slide rail two is vertically mounted on electric slide rail one, and the controller is electrically connected to electric slide rail two. A grinder is mounted on the electric slider of electric slide rail two, and the controller is electrically connected to the grinder. A power supply is symmetrically mounted on the bottom of the mounting cabinet, and the controller is electrically connected to the power supply. Each power supply is electrically connected to a nearby grinder via a wire.
[0007] Optionally, it also includes clamps and springs, with four clamps spring-loaded to the bottom of the mounting cabinet.
[0008] Optionally, it also includes small industrial fans, which are embedded in an array on the lower rear side of the mounting cabinet.
[0009] Optionally, a placement platform is mounted on the electric slide rail three via an electric slider.
[0010] Optionally, it also includes a robotic arm, which is installed on the bottom right side of the installation cabinet.
[0011] Optionally, it also includes support feet, with support feet provided at the four corners of the bottom of the support base.
[0012] The beneficial effects and significant advancements of this utility model are as follows:
[0013] This utility model, through the design of a controller, electric slide rail one, and electric slide rail two, allows the grinder to move flexibly longitudinally and vertically by controlling the dual electric slide rails, accurately positioning the surface of the part, effectively removing burrs, and improving the processing accuracy and quality of automotive prototypes. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a three-dimensional structural diagram of the electric slide rail 1, electric slide rail 2, and power supply components of this utility model.
[0016] Figure 3 This is a three-dimensional structural diagram of the electric slide rail, power supply, and grinder components of this utility model.
[0017] Figure 4 This is a three-dimensional structural diagram of the clamp, spring, and small industrial fan components of this utility model.
[0018] Explanation of reference numerals in the attached drawings: 1_support base, 2_mounting cabinet, 201_controller, 3_cabinet door, 4_motor, 5_disc, 6_electric slide rail one, 7_electric slide rail two, 8_power supply, 9_grinder, 10_clamp, 11_spring, 12_small industrial fan, 13_electric slide rail three, 14_placement platform, 15_robotic arm, 16_support foot. Detailed Implementation
[0019] The following description is only a preferred embodiment of the present invention and does not limit the scope of protection of the present invention.
[0020] Example: A burr removal device for automotive prototype machining, please refer to... Figures 1 to 4As shown, the device includes a support base 1, a mounting cabinet 2, a controller 201, a cabinet door 3, a motor 4, a disc 5, an electric slide rail 1 6, an electric slide rail 2 7, a power supply 8, a grinder 9, a clamp 10, a spring 11, an industrial mini fan 12, an electric slide rail 3 13, a placement platform 14, a robotic arm 15, and support feet 16. The support base 1 serves as the basic support structure for the entire device. The mounting cabinet 2 is connected to the top of the support base 1. The mounting cabinet 2 is used to house and protect the various components inside the device. The controller 201 is installed on the right side of the mounting cabinet 2. The cabinet door 3 is rotatably connected to the front top of the mounting cabinet 2. The motor 4 is vertically installed upward at the top center position inside the support base 1. The motor 4 is electrically connected to the controller 201. The output shaft of the motor 4 is connected to the disc 5. The disc 5 is located at the bottom of the mounting cabinet 2. The disc 5 holds the automotive prototype parts. Rotation causes the parts to rotate, allowing different sides of the parts to contact the grinder 9 sequentially, achieving all-around deburring. The motor 4, under the control of the controller 201, provides power for the rotation of the disc 5, enabling the automotive prototype parts placed on the disc 5 to rotate for deburring from different angles. Symmetrically arranged vertically on the left and right sides of the bottom of the mounting cabinet 2 are electric slide rails 1-6. The controller 201 is electrically connected to electric slide rails 1-6. Each electric slider on electric slide rails 1-6 is vertically mounted with an electric slide rail 2-7. The controller 201 is electrically connected to electric slide rail 2-7. Each electric slider on electric slide rail 2-7 is mounted with a grinder 9. The grinder 9 is used for... In the deburring operation, controller 201 is electrically connected to grinder 9. Electric slide rail 6 drives electric slide rail 7 to move longitudinally, adjusting the position of grinder 9 in the longitudinal direction. Electric slide rail 7 drives grinder 9 to move vertically, further adjusting the distance between grinder 9 and the automotive tool part, ensuring that grinder 9 can accurately contact the part surface for deburring. Power supplies 8 are symmetrically installed on the left and right sides at the bottom of the mounting cabinet 2. Controller 201 is electrically connected to power supplies 8. Each power supply 8 is electrically connected to the nearest grinder 9 via wires, providing the necessary power to grinder 9. Four clamps 10 are arranged in a rectangular distribution at the bottom of the mounting cabinet 2, elastically connected by springs 11. Clamps 1... All parts 0 are located on the top of the disc 5. The spring 11 provides elastic support for the clamp 10, giving the clamp 10 a certain buffering capacity when fixing parts. The clamp 10 is used to fix the automotive handpiece parts placed on the disc 5, preventing the parts from moving or shaking during the deburring process. An industrial mini fan 12 is embedded in an array on the lower rear side of the mounting cabinet 2. The controller 201 is electrically connected to the industrial mini fan 12. The industrial mini fan 12 is used to ventilate the inside of the mounting cabinet 2, removing the heat and dust generated during the grinding process. An electric slide rail 3 13 is horizontally installed on the top front side of the support base 1. The controller 201 is electrically connected to the electric slide rail 3 13. A placement platform 14 is installed on the electric slide rail 3 13 via an electric slider.The electric slide rail 313 is used to accurately transport automotive prototype parts placed on the placement table 14 to the disc 5 inside the mounting cabinet 2, or to remove deburred parts from the disc 5, realizing automated part transport. A robotic arm 15 is installed on the bottom right side inside the mounting cabinet 2, and the controller 201 is electrically connected to the robotic arm 15. Support feet 16 are connected to the four corners of the bottom of the support base 1, providing stable support for the bottom of the support base 1.
[0021] When the burr removal device is needed, first connect the device to the power supply, turn on the power switch of the controller 201, and check whether the display screen of the controller 201 is displaying normally and whether all parameters are in the initial setting state.
[0022] Based on the size, shape, and material of the automotive handpiece parts, set appropriate parameters on the controller 201, such as the rotation speed of motor 4, the moving distance and speed of electric slide rail 1 6 and electric slide rail 2 7, and the working time and power of grinder 9.
[0023] Open cabinet door 3 and place the automotive handpiece to be deburred on the placement platform 14 on the electric slide rail 3 13 at the top front of support base 1. Ensure the part is placed stably without tilting or shaking. Operate on controller 201 to start electric slide rail 3 13, causing its electric slider to move the placement platform 14 laterally, accurately conveying the part to the disc 5 inside mounting cabinet 2. Issue a command on controller 201 to start the robotic arm 15 on the bottom right side of mounting cabinet 2. The robotic arm 15 operates according to a preset program, accurately gripping the automotive handpiece on placement platform 14 and placing it on disc 5, then releasing the gripper. At this time, the clamp 10 on disc 5 automatically clamps and fixes the part under the elastic action of spring 11, preventing the part from moving or shaking during the deburring process.
[0024] Operate on controller 201 to start motor 4. The output shaft of motor 4 drives disk 5 to rotate, causing the automotive handpiece placed on disk 5 to rotate as well, so as to perform deburring operation from different angles.
[0025] Based on the size and shape of the part, the controller 201 controls the movement of electric slide rail 6 and electric slide rail 7 respectively. Electric slide rail 6 drives electric slide rail 7 to move longitudinally, adjusting the position of the grinder 9 in the longitudinal direction; electric slide rail 7 drives the grinder 9 to move vertically, further adjusting the distance between the grinder 9 and the automotive manual parts, ensuring that the grinder 9 can accurately contact the surface of the part.
[0026] Once the position of the grinder 9 is properly adjusted, start the grinder 9 on the controller 201. The grinder 9 begins to work, removing burrs from the surface of the automotive tool parts through rotation or vibration. During the deburring process, the working parameters of the grinder 9, such as rotation speed and power, can be adjusted in real time via the controller 201 according to the actual situation to achieve the best deburring effect.
[0027] During the deburring operation, the industrial mini fan 12 is started simultaneously. The industrial mini fan 12 ventilates the inside of the mounting cabinet 2, removing the heat and dust generated during the grinding process, maintaining a suitable temperature and clean air inside the mounting cabinet 2, which is beneficial for improving the deburring quality and extending the service life of the equipment.
[0028] After the deburring operation is completed, the grinder 9 is stopped on the controller 201, then the motor 4 is stopped, the disc 5 stops rotating, and the robotic arm 15 is started. The robotic arm 15 moves according to the preset program and grabs the deburred car handpiece on the disc 5.
[0029] Operate the electric slide rail 13 to move the electric slider on it to the placement table 14 to the appropriate position. The robotic arm 15 places the part on the placement table 14, then releases the gripper, opens the cabinet door 3, and removes the deburred automotive handpiece part from the placement table 14.
[0030] By following the steps above, the deburring device used for automotive prosthesis processing can be used correctly, ensuring efficient and accurate deburring operations while extending the device's service life.
[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A burr removing device for automobile panel processing, characterized by, The system includes a support base (1), a mounting cabinet (2), a controller (201), a cabinet door (3), a motor (4), a disc (5), an electric slide rail one (6), an electric slide rail two (7), a power supply (8), and a grinder (9). The mounting cabinet (2) is located on the top of the support base (1). The controller (201) is installed on the right side of the mounting cabinet (2). The cabinet door (3) is rotatably located on the front top of the mounting cabinet (2). The motor (4) is installed on the top inside the support base (1). The motor (4) is electrically connected to the controller (201). The disc (5) is located at the output end of the motor (4). The bottom of the mounting cabinet (2) is arranged in a left-right symmetrical manner. The system is equipped with an electric slide rail 1 (6) installed vertically. The controller (201) is electrically connected to the electric slide rail 1 (6). The electric slide rail 2 (7) is installed vertically on the electric slide rail 1 (6). The controller (201) is electrically connected to the electric slide rail 2 (7). The electric slider of the electric slide rail 2 (7) is equipped with a grinder (9). The controller (201) is electrically connected to the grinder (9). The bottom of the cabinet (2) is equipped with a power supply (8) installed symmetrically on the left and right. The controller (201) is electrically connected to the power supply (8). The power supply (8) is electrically connected to the nearby grinder (9) through wires.
2. The burr removal device for automotive prosthesis processing according to claim 1, characterized in that, It also includes clamps (10) and springs (11). Four clamps (10) are elastically provided at the bottom of the mounting cabinet (2) by springs (11).
3. The burr removal device for automotive prosthesis processing according to claim 2, characterized in that, It also includes an industrial mini fan (12), which is installed in an array embedded in the lower rear side of the mounting cabinet (2).
4. The burr removal device for automotive prosthesis processing according to claim 3, characterized in that, It also includes an electric slide rail three (13) and a placement platform (14). The electric slide rail three (13) is horizontally installed on the front side of the top of the support base (1), and the placement platform (14) is installed on the electric slide rail three (13) via an electric slider.
5. A burr removal device for automotive prosthesis processing according to claim 4, characterized in that, It also includes a robotic arm (15), which is installed on the bottom right side of the installation cabinet (2).
6. A burr removal device for automotive prosthesis processing according to claim 5, characterized in that, It also includes support feet (16), and support feet (16) are provided at the four corners of the bottom of the support base (1).