A cover film cutting waste removal system

Abstract

The application discloses a cover film cutting waste removal system, and relates to the technical field of flexible circuit board processing, which comprises a cutting device for window cutting of a flexible circuit board cover film, a first removal device comprising a first roller, a second roller and a stripping piece, the height of the first roller being lower than the discharge port of the cutting device, the height of the second roller being higher than the first roller, the first roller being between the cutting device and the second roller, the stripping piece being arranged above the second roller, and a gap being formed between the stripping piece and the top of the second roller for the flexible circuit board cover film to pass through. Compared with the existing manual removal, the first removal device greatly reduces the labor intensity of workers and has high waste discharge efficiency.

Description

Technical Field

[0001] This application relates to the field of flexible circuit board processing technology, and in particular to a system for removing waste material from cover film cutting. Background Technology

[0002] With the rapid development of flexible printed circuit board (FPC) electronic products, the quality requirements for FPCs are becoming increasingly stringent, and the demand is growing significantly. There are various methods for opening windows in the cover film of FPCs, with roller cutting being a common technique. However, roller cutting of cover film involves using a blade, resulting in a small kerf. This makes it easy for waste material to stick together when peeling off the cover film. Therefore, waste removal is necessary after roller cutting of cover film. Currently, manual waste removal using a dust-collecting roller is used, which is inefficient and prone to missing waste. Utility Model Content

[0003] This application aims to solve one of the aforementioned technical problems in the prior art. To this end, embodiments of this application provide a system for removing waste material from covering film cutting.

[0004] According to an embodiment of this application, a cover film cutting waste removal system is provided, including a cutting device for window cutting of flexible circuit board cover film;

[0005] The first removal device includes a first roller, a second roller, and a peeling member. The height of the first roller is lower than the discharge port of the cutting device, and the height of the second roller is higher than the first roller. The first roller is located between the cutting device and the second roller. The peeling member is disposed above the second roller, and there is a gap between the peeling member and the top of the second roller to allow the flexible circuit board cover film to pass through.

[0006] The aforementioned cover film cutting waste removal system has at least the following beneficial effects: During use, the flexible circuit board cover film is window-cut using a cutting device. The cut portion of the flexible circuit board cover film first passes around the bottom of the first roller, then around the top of the second roller, and passes through the gap between the second roller and the peeling member. As the flexible circuit board cover film passes the second roller, it is subjected to tension and will lift up at the initial stage of the running speed, thereby reducing the release force in the waste area at the window opening of the flexible circuit board cover film and facilitating the peeling of the lifted cover film waste by the peeling member. Compared to existing manual removal, the first removal device significantly reduces the labor intensity of workers and has high waste removal efficiency.

[0007] According to the waste removal system for covering film cutting described in the embodiments of this application, the peeling element is a scraper or a taut rope.

[0008] According to the waste removal system for covering film cutting described in the embodiments of this application, the first removal device further includes a first suction component. The first suction component includes a first suction box and a first air pipe. The first suction box is disposed above the second roller, and the opening of the first suction box faces the top of the first roller. One end of the first air pipe is connected to the first suction box, and the other end of the first air pipe is used to connect to a vacuum suction device.

[0009] According to the cover film cutting waste removal system described in the embodiments of this application, the cover film cutting waste removal system further includes a second removal device, the second removal device including a third roller, a fourth roller and an air blowing assembly, the height of the third roller is lower than the height of the second roller, the height of the fourth roller is higher than the height of the third roller, and the air outlet of the air blowing assembly faces the top of the fourth roller.

[0010] According to the waste removal system for covering film cutting described in the embodiments of this application, the second removal device further includes a second suction component. The second suction component includes a second suction box and a second air pipe. The second suction box is disposed above the fourth roller, with the opening of the second suction box facing the top of the fourth roller. One end of the second air pipe is connected to the second suction box, and the other end of the second air pipe is used to connect to a vacuum suction device.

[0011] According to the cover film cutting waste removal system described in the embodiments of this application, the cover film cutting waste removal system further includes a third removal device, the third removal device including a fifth roller, a sixth roller and a removal component, the height of the fifth roller is lower than the height of the fourth roller, the height of the sixth roller is higher than the height of the fifth roller, the removal component is disposed on the top of the sixth roller, and the removal component is used to remove cover film waste remaining on the flexible circuit board cover film.

[0012] According to the waste removal system for cover film cutting described in the embodiments of this application, the removal component includes a scraping part and an air blowing part. The scraping part faces the top of the sixth roller, and the air outlet of the air blowing part is disposed at the top of the scraping part, and the air outlet faces the top of the sixth roller.

[0013] According to the waste removal system for covering film cutting described in the embodiments of this application, the third removal device further includes a suction box, which is disposed above the sixth roller and is connected to a vacuum suction device.

[0014] According to the cover film cutting waste removal system described in the embodiments of this application, an anti-static component is further provided between the fifth roller and the sixth roller, the anti-static component being used to eliminate static electricity in the flexible circuit board cover film.

[0015] According to the waste removal system for cover film cutting described in the embodiments of this application, the waste removal system for cover film cutting further includes a waste discharge detection device, a cutting device, and a receiving machine arranged in sequence. The waste discharge detection device receives the flexible circuit board cover film conveyed from the third removal device. The cutting device is used to cut the flexible circuit board cover film into pieces. The receiving machine is used to stack the cut flexible circuit board cover film pieces.

[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0017] The present application will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a schematic diagram of the structure of the cover film cutting waste removal system according to an embodiment of this application. Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the cover film cutting waste removal system in an embodiment of this application. Figure 2 ;

[0020] Figure 3 This is a schematic diagram of the structure of the cover film cutting waste removal system in an embodiment of this application. Figure 3 ;

[0021] Figure 4 This is a schematic diagram of the structure of the cover film cutting waste removal system in an embodiment of this application. Figure 4 ;

[0022] Figure 5 This is a partial structural schematic diagram of the third removal device in an embodiment of this application;

[0023] Figure 6 This is a schematic diagram of the structure with the component removed in an embodiment of this application.

[0024] Reference numerals: Cutting equipment 100, flexible circuit board cover film 200, cover film waste 201, first roller 310, second roller 320, third roller 330, fourth roller 340, fifth roller 350, first air pipe 400, first suction box 410, second air pipe 500, second suction box 510, third removal device 600, suction box 610, sixth roller 620, antistatic component 630, removal component 640, waste discharge detection device 700, cutting device 800, receiving machine 900. Detailed Implementation

[0025] This section will describe in detail the specific embodiments of this application. Preferred embodiments of this application are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of this application, but they should not be construed as limiting the scope of protection of this application.

[0026] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0027] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0028] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.

[0029] Reference Figure 1 and Figure 2 The waste removal system for covering film cutting provided in this application includes a cutting device 100 and a first removal device.

[0030] The cutting device 100 is used for window cutting of the flexible circuit board cover film 200 roller. The first removal device includes a first roller 310, a second roller 320 and a peeling member. The height of the first roller 310 is lower than the discharge port of the cutting device 100, and the height of the second roller 320 is higher than the first roller 310. The first roller 310 is located between the cutting device 100 and the second roller 320. The peeling member is located above the second roller 320. There is a gap between the peeling member and the top of the second roller 320 to allow the flexible circuit board cover film 200 to pass through.

[0031] In use, the flexible circuit board cover film 200 is window-cut by the cutting device 100. The cut portion of the flexible circuit board cover film 200 first passes around the bottom of the first roller 310, then around the top of the second roller 320, and passes through the gap between the second roller 320 and the peeling member. When the flexible circuit board cover film 200 passes the second roller 320, due to tension, the cover film waste 201 will lift up at the beginning of the running speed, thereby reducing the release force of the waste area at the window position of the flexible circuit board cover film 200, and also facilitating the peeling of the lifted cover film waste 201 by the peeling member. Compared with the existing manual removal, the setting of the first removal device greatly reduces the labor intensity of workers and has high waste discharge efficiency.

[0032] In some embodiments, the peeling element is a scraper or a taut rope. When the peeling element is a scraper, the length of the scraper is the same as the length of the second roller 320, and the gap between the scraper and the top of the second roller 320 is greater than the thickness of the flexible circuit board cover film 200. When the peeling element is a rope, the rope is taut to facilitate the removal of the raised cover film waste 201.

[0033] In some embodiments, the first removal device further includes a first suction assembly, which includes a first suction box 410 and a first air tube 400. The first suction box 410 is disposed above the second roller 320, with the opening of the first suction box 410 facing the top of the first roller 310. One end of the first air tube 400 is connected to the first suction box 410, and the other end of the first air tube 400 is used to connect to a vacuum suction device.

[0034] During operation, the vacuum suction equipment draws air out of the first suction box 410 through the first air pipe 400, so that suction is generated at the opening of the first suction box 410, so that the cover film waste 201 peeled off by the peeling part can be sucked away, preventing the waste from flying everywhere.

[0035] In some embodiments, such as Figure 3 and Figure 4 As shown, the cover film cutting waste removal system also includes a second removal device, which includes a third roller 330, a fourth roller 340 and an air blowing assembly. The height of the third roller 330 is lower than the height of the second roller 320, and the height of the fourth roller 340 is higher than the height of the third roller 330. The air outlet of the air blowing assembly faces the top of the fourth roller 340.

[0036] By setting a second removal device to remove waste from the flexible circuit board cover film 200 again, waste residue is avoided. Specifically, after passing through the first removal device, the flexible circuit board cover film 200 goes around the bottom of the third roller 330 and then around the top of the fourth roller 340. Due to tension, the remaining cover film waste 201 will lift up at the beginning of the running speed, thereby reducing the release force of the waste area at the window position of the flexible circuit board cover film 200. It also makes it easier to blow away the cover film waste 201 by the air blowing assembly, further improving waste removal and avoiding waste residue.

[0037] In some embodiments, the second removal device further includes a second suction assembly, which includes a second suction box 510 and a second air pipe 500. The second suction box 510 is disposed above the fourth roller 340, with the opening of the second suction box 510 facing the top of the fourth roller 340. One end of the second air pipe 500 is connected to the second suction box 510, and the other end of the second air pipe 500 is used to connect to a vacuum suction device.

[0038] During operation, the vacuum suction equipment draws air out of the second suction box 510 through the second air pipe 500, so that the opening of the second suction box 510 generates suction, so as to suck away the cover film waste 201 blown down by the air blowing component and prevent the waste from flying everywhere.

[0039] In some embodiments, the cover film cutting waste removal system further includes a third removal device 600, which includes a fifth roller 350, a sixth roller 620, and a removal member 640. The height of the fifth roller 350 is lower than the height of the fourth roller 340, and the height of the sixth roller 620 is higher than the height of the fifth roller 350. The removal member 640 is disposed on top of the sixth roller 620 and is used to remove the cover film waste 201 remaining on the flexible circuit board cover film 200.

[0040] By setting a third removal device 600 to perform final waste removal on the flexible circuit board cover film 200, waste residue is avoided. Specifically, after passing through the second removal device, the flexible circuit board cover film 200 goes around the bottom of the fifth roller 350 and then around the top of the sixth roller 620. Due to tension, the remaining cover film waste 201 will lift up at the beginning of the running speed, thereby reducing the release force of the waste area at the opening position of the flexible circuit board cover film 200. It also makes it easier to blow away the cover film waste 201 by the removal component 640, further improving waste removal and avoiding waste residue.

[0041] Among them, such as Figure 6As shown, the removal component 640 includes a scraping section and an air blowing section. The scraping section faces the top of the sixth roller 620, and the air outlet of the air blowing section is located on the top of the scraping section, facing the top of the sixth roller 620. The air blowing section further blows up the waste material that is not significantly raised, so that the remaining waste material can be removed by the scraping section. The waste material in the cutting area of ​​the flexible circuit board cover film 200 after passing through the third removal device 600 can be almost completely removed.

[0042] In some embodiments, such as Figure 5 As shown, the third removal device 600 also includes a suction box 610, which is positioned above the sixth roller 620 and is connected to a vacuum suction device. The vacuum suction device generates suction within the suction box 610, thereby removing the blown-away or peeled waste material.

[0043] In some embodiments, an antistatic component 630 is further provided between the fifth roller 350 and the sixth roller 620. The antistatic component 630 is used to eliminate static electricity on the flexible circuit board cover film 200, preventing peeled or blown-away waste from sticking back to the cover film due to static electricity.

[0044] In some embodiments, the cover film cutting waste removal system further includes a waste discharge detection device 700, a cutting device 800, and a receiving machine 900 arranged in sequence. The waste discharge detection device 700 receives the flexible circuit board cover film 200 conveyed from the third removal device 600, the cutting device 800 is used to cut the flexible circuit board cover film 200 into pieces, and the receiving machine 900 is used to stack the cut flexible circuit board cover film pieces 200.

[0045] The waste discharge detection device 700 can monitor the waste discharge status in real time, and will promptly alarm if there is residual waste. It will also generate an image, display and record the location of the unremoved waste, making it easy to clean (after cutting the film, manually remove the film with incomplete waste discharge, and then adjust the equipment until the subsequent film has no incomplete waste discharge).

[0046] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.

Claims

1. A system for removing waste from the cutting of a cover film, characterized in that: include Cutting equipment for window cutting of flexible circuit board cover film; The first removal device includes a first roller, a second roller, and a peeling member. The height of the first roller is lower than the discharge port of the cutting device, and the height of the second roller is higher than the first roller. The first roller is located between the cutting device and the second roller. The peeling member is disposed above the second roller, and there is a gap between the peeling member and the top of the second roller to allow the flexible circuit board cover film to pass through.

2. The waste removal system for covering film cutting according to claim 1, characterized in that: The stripping element is a scraper or a taut rope.

3. The waste removal system for covering film cutting according to claim 2, characterized in that: The first removal device further includes a first suction assembly, which includes a first suction box and a first air tube. The first suction box is disposed above the second roller, with the opening of the first suction box facing the top of the first roller. One end of the first air tube is connected to the first suction box, and the other end of the first air tube is used to connect to a vacuum suction device.

4. The waste removal system for covering film cutting according to claim 3, characterized in that: The cover film cutting waste removal system further includes a second removal device, which includes a third roller, a fourth roller, and an air blowing assembly. The height of the third roller is lower than the height of the second roller, and the height of the fourth roller is higher than the height of the third roller. The air outlet of the air blowing assembly faces the top of the fourth roller.

5. The waste removal system for covering film cutting according to claim 4, characterized in that: The second removal device further includes a second suction assembly, which includes a second suction box and a second air tube. The second suction box is disposed above the fourth roller, with the opening of the second suction box facing the top of the fourth roller. One end of the second air tube is connected to the second suction box, and the other end of the second air tube is used to connect to a vacuum suction device.

6. The waste removal system for covering film cutting according to claim 5, characterized in that: The cover film cutting waste removal system further includes a third removal device, which includes a fifth roller, a sixth roller, and a removal component. The height of the fifth roller is lower than the height of the fourth roller, and the height of the sixth roller is higher than the height of the fifth roller. The removal component is disposed on the top of the sixth roller and is used to remove cover film waste remaining on the flexible circuit board cover film.

7. The waste removal system for covering film cutting according to claim 6, characterized in that: The removal component includes a scraping section and an air blowing section. The scraping section faces the top of the sixth roller, and the air outlet of the air blowing section is located at the top of the scraping section, facing the top of the sixth roller.

8. The waste removal system for covering film cutting according to claim 7, characterized in that: The third removal device also includes a suction box, which is positioned above the sixth roller and is connected to a vacuum suction device.

9. The waste removal system for covering film cutting according to claim 8, characterized in that: An antistatic component is also provided between the fifth roller and the sixth roller. The antistatic component is used to eliminate static electricity from the flexible circuit board cover film.

10. The waste removal system for covering film cutting according to claim 9, characterized in that: The waste removal system for the cover film cutting also includes a waste discharge detection device, a cutting device, and a receiving machine arranged in sequence. The waste discharge detection device receives the flexible circuit board cover film conveyed from the third removal device. The cutting device is used to cut the flexible circuit board cover film into pieces. The receiving machine is used to stack the cut flexible circuit board cover film pieces.

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