A fully automatic granule packing machine

By introducing anti-clogging components into the granule packaging machine, the problem of material blockage is solved by utilizing the rotation of the auger and mixing block and the impact of the rubber head, achieving uniform feeding and efficient production, and protecting the drive motor.

CN224409698UActive Publication Date: 2026-06-26GUANGZHOU YUNFENG XIANGYE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGZHOU YUNFENG XIANGYE CO LTD
Filing Date
2025-07-10
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing granule packaging machines need to stop operating when materials become clogged, which affects production efficiency, and the existing equipment has not effectively solved the problem of material accumulation and blockage in the hopper.

Method used

The system employs anti-clogging components, including a main hopper, a material collection plate, a drive motor, an auger, and a mixing block. The rotation of the auger and mixing block evenly distributes the material, preventing accumulation. Combined with the impact of the baffle and rubber head, the system prevents the material from contacting the drive motor and vibrates to loosen the material, thus preventing blockage.

Benefits of technology

It achieves uniform material feeding, avoids blockage caused by material accumulation, improves production efficiency, protects the drive motor, and reduces the risk of equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to granule packaging technical field discloses a full -automatic granule packaging machine, including the main part of packaging machine, the main part of packaging machine is used for automatic packing granule, anti -blocking subassembly, anti -blocking subassembly includes main hopper, material collecting board, mounting frame, driving motor, auger and stirring block, and the main hopper is fixedly connected with the main part of packaging machine, and driving motor drives auger, stirring block rotates, and material gathers to the middle part through the tendency of material collecting board to the middle recess, and the accumulated material is driven upward in the rotation of auger, avoids the continuous gathering of material to the middle part of material collecting board and leads to the blockage, and the rotation of stirring block drives the material entering from the periphery, and the material is rotated, and the position of material is changed all the time in the rotation, and the material is moved at will, and is discharged outward in the movement, avoids the position unchangeable after the material enters the middle part of material collecting board, mounting frame, and the material is accumulated, leads to the generation of blockage, realizes even feeding, and avoids the generation of blockage caused by material accumulation.
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Description

Technical Field

[0001] This utility model belongs to the field of granule packaging technology, specifically, it relates to a fully automatic granule packaging machine. Background Technology

[0002] Granule packaging machines are widely used for packaging granular items. Utilizing the continuous operation of the machine's mechanism, granular products are quantitatively packaged into bags for easy transportation and storage. Currently, cutting in granule packaging machines typically involves a photoelectric sensor identifying the trigger point on the packaging bag, determining the bag's model number, and then sealing and cutting the bag according to its length.

[0003] A granule packaging machine is disclosed in document CN222539223U. It includes a fixed support and a photoelectric sensor for sensing the position and model of a packaging bag. The packaging bag has a trigger end for identifying the packaging bag model, and the trigger end is adapted to the photoelectric sensor. The packaging bag can be raised and lowered relative to the fixed support. The granule packaging machine also includes an air blowing unit with an air outlet facing the photoelectric sensor to blow away accumulated dust at the sensor. This device provides a granule packaging machine that can remove accumulated dust from the photoelectric sensor, improving the accuracy and sensitivity of the sensing.

[0004] The aforementioned device only cleans and removes the dust accumulated at the photoelectric sensor, and does not improve the situation where material accumulates in the hopper and blocks the conveying end during actual use. When material blockage occurs, the existing methods mostly involve stopping the operation of the device, clearing the blockage, and then resuming work. This results in the operation being forced to stop once a blockage occurs, which affects production efficiency.

[0005] In view of this, this utility model is proposed. Utility Model Content

[0006] To solve the technical problem of material blockage, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A fully automatic granule packaging machine includes a main body for automatically packaging granules and an anti-blocking component comprising a main hopper, a material receiving plate, a mounting frame, a drive motor, an auger, and a stirring block. The main hopper is fixedly connected to the main body, the mounting frame is fixedly connected to the inner wall of the main hopper, the material receiving plate is fixedly connected to the mounting frame, the material receiving plate is recessed towards the center, the drive motor is disposed inside the main hopper, and the auger and stirring block are both connected to the drive motor and disposed between the material receiving plate and the mounting frame.

[0008] In a preferred embodiment of the present invention, a support block is arranged around the main hopper, and the end of each support block is fixedly connected to the corresponding main hopper and drive motor, and the same baffle is fixedly connected to each support block.

[0009] In a preferred embodiment of this utility model, the baffle is located above the drive motor, the output end of the drive motor is fixedly connected to a transmission shaft, the auger is fixedly connected to the transmission shaft, and the stirring block is fixedly connected to the transmission shaft.

[0010] In a preferred embodiment of this utility model, a feeding hopper is fixedly connected to the middle of the material collection plate, and a discharge hopper is fixedly connected to the bottom of the mounting frame.

[0011] In a preferred embodiment of this utility model, each of the stirring blocks is fixedly connected to the same semi-toothed ring, a ring body is rotatably connected to the semi-toothed ring, the ring body is fixedly connected to the material collection plate, and the semi-toothed ring is rotatably connected to the mounting frame.

[0012] In a preferred embodiment of this utility model, the semi-tooth ring is intermittently engaged with a gear, the gear is rotatably connected to the mounting frame, a transmission block is fixedly connected to the gear, an impact rod is fixedly connected to the end of the transmission block, and a rubber head is fixedly connected to the other end of the impact rod.

[0013] In a preferred embodiment of the present invention, a first connecting block is fixedly connected to the transmission block, a second connecting block is fixedly connected to the bottom of the material receiving plate, and a spring is provided between the first connecting block and the second connecting block, with the ends of the springs fixedly connected to the corresponding first connecting block and second connecting block respectively.

[0014] Compared with the prior art, the present invention has the following advantages:

[0015] 1. This fully automatic granule packaging machine uses a drive motor to rotate an auger and a mixing block. The material first flows towards the center of the receiving plate, converging inwards. As the auger rotates, it pulls the accumulated material upwards, preventing the material from continuously accumulating towards the center of the receiving plate and causing blockage. The rotation of the mixing block pulls in material from the periphery, causing the material to rotate and constantly change its position. The material is moved freely and discharged outwards during this movement, preventing material from accumulating in the receiving plate and the middle of the mounting frame, thus avoiding blockage. This achieves uniform feeding while preventing material accumulation that could lead to blockage.

[0016] 2. This fully automatic granule packaging machine uses support blocks to support the baffle and drive motor. The baffle blocks the incoming material, preventing the material from directly contacting the drive motor and its output end, thus avoiding any impact on the drive motor's operation. Before use, the drive motor should be started and run idle for a period of time to prevent material from entering and causing blockages, which could damage the material or drive motor if forced to drive. The drive motor should only be stopped after all the material has been discharged to prevent material residue from accumulating.

[0017] 3. In this fully automatic granule packaging machine, the rubber head at the other end of the impact rod strikes the wall of the ring body. The impact loosens the material in the ring body and discharge hopper area, facilitating material movement, improving the feeding effect, and preventing material accumulation from developing and causing blockage. Through intermittent and continuous impact vibration, the material is loosened. With the help of the rubber head, the impact force is transmitted, and the damage between the impact rod, ring body and other components is reduced.

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0019] In the attached diagram:

[0020] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0021] Figure 2 This is a top view of the hopper of this utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the hopper of this utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the mounting frame of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure between the ring body and the hopper of this utility model.

[0025] In the diagram: 1. Packaging machine body; 2. Main hopper; 21. Baffle; 22. Support block; 3. Material receiving plate; 31. Mounting frame; 32. Feed hopper; 33. Discharge hopper; 34. Ring body; 4. Drive motor; 41. Transmission shaft; 42. Screw; 43. Mixing block; 44. Half-tooth ring; 5. Gear; 51. Transmission block; 52. Impact rod; 53. First connecting block; 54. Second connecting block; 55. Spring. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0027] Please see Figure 1-5 An automatic granule packaging machine includes a main body 1 for automatically packaging granules; and an anti-blocking component comprising a main hopper 2, a material collection plate 3, a mounting frame 31, a drive motor 4, an auger 42, and a stirring block 43. The main hopper 2 is fixedly connected to the main body 1, the mounting frame 31 is fixedly connected to the inner wall of the main hopper 2, the material collection plate 3 is fixedly connected to the mounting frame 31, and the material collection plate 3 is recessed towards the center. The drive motor 4 is located inside the main hopper 2, and the auger 42 and stirring block 43 are both connected to the drive motor 4. The auger 42 and stirring block 43 are located between the material collection plate 3 and the mounting frame 31. The drive motor 4 is first started and allowed to idle briefly before… Material is fed into the main hopper 2. The drive motor 4 drives the auger 42 and the mixing block 43 to rotate. The material first flows towards the center through the concave section of the collection plate 3. As the auger 42 rotates, it carries the accumulated material upward, preventing the material from continuously accumulating towards the center of the collection plate 3 and causing blockage. The rotation of the mixing block 43 carries the material entering from the periphery. The material is driven to rotate, and its position is constantly changed during rotation. The material is driven to move freely and is discharged outward during movement. This prevents the material from entering the center of the collection plate 3 and the mounting frame 31 and accumulating in a fixed position, which would cause blockage. This achieves uniform feeding while avoiding material accumulation that could lead to blockage.

[0028] It is worth noting that the main body 1 of the packaging machine includes a fixed bracket and a photoelectric sensor for sensing the position and model of the packaging bag. The packaging bag is equipped with a trigger end for identifying the packaging bag model. The trigger end is adapted to the photoelectric sensor, and the packaging bag can be raised and lowered relative to the fixed bracket. The granule packaging machine also includes an air blowing section with an air outlet facing the photoelectric sensor to blow away accumulated dust at the photoelectric sensor. The granule packaging machine also includes a longitudinal sealing section and a transverse sealing section that cooperates with the longitudinal sealing section. The longitudinal sealing section is used to vertically seal the sides of the packaging bag containing granules. The transverse sealing section is used to horizontally seal the top or bottom of the packaging bag while the longitudinal sealing section vertically seals the sides of the packaging bag. Through this configuration, the granule packaging machine achieves efficient packaging of the packaging bag through the coordinated work of the longitudinal sealing section and the transverse sealing section. The transverse sealing section can horizontally seal the top or bottom of the packaging bag while the longitudinal sealing section vertically seals the sides of the packaging bag, thereby improving production efficiency and automating the cooperation between the longitudinal sealing section and the transverse sealing section. The machine reduces manual intervention, increases the automation level of the production process, and can flexibly adapt to packaging bags of different specifications and sizes, providing greater flexibility for manufacturers and meeting the diverse needs of the market. The granule packaging machine also includes a transverse cutting section for cutting the horizontally sealed packaging bags, facilitating the separation of continuously sealed bags into individual packaging units. Through continuous sealing and subsequent cutting, the granule packaging machine can achieve efficient continuous production. The presence of the transverse cutting section allows continuously sealed bags to be quickly and accurately separated into individual packaging units, thereby significantly improving production efficiency. The automated transverse cutting section reduces the need for manual cutting, lowers labor costs, and avoids errors and inconsistencies that may arise from manual operation. The automated cutting process reduces direct contact between operators and cutting tools, thus reducing safety risks during operation. The main body 1 of the packaging machine has already been disclosed in a prior art granule packaging machine CN222539223U, and will not be elaborated upon here.

[0029] The main hopper 2 is surrounded by support blocks 22. Each support block 22 is fixedly connected at its end to the corresponding main hopper 2 and drive motor 4. Each support block 22 is fixedly connected to the same baffle 21, which is located above the drive motor 4. The output end of the drive motor 4 is fixedly connected to a drive shaft 41. An auger 42 is fixedly connected to the drive shaft 41. A stirring block 43 is fixedly connected to the drive shaft 41. A discharge hopper 32 is fixedly connected to the middle of the material collection plate 3. A discharge hopper 33 is fixedly connected to the bottom of the mounting frame 31. The support blocks 22 support the baffle 21 and drive motor 4, and the baffle 21 shields the incoming material, preventing direct contact between the material and the drive motor 4 and its output end, thus avoiding any impact on the operation of the drive motor 4. Before use, the drive motor 4 is run idle for a period of time to prevent material from entering and causing blockages, which could force the material to flow or damage the drive motor 4. After the material is damaged and completely discharged, the drive motor 4 is stopped to prevent material residue from accumulating. The output of the drive motor 4 first drives the transmission shaft 41, which in turn drives the auger 42 and the mixing block 43 to rotate. The material first converges towards the center through the concave shape of the collection plate 3, and then converges downward through the large gradient of the discharge hopper 32, quickly driving the material downward. The auger 42, while rotating, drives the accumulated material upward, preventing the material from continuously accumulating towards the center of the collection plate 3 and causing blockage. The rotation of the mixing block 43 drives the material entering from the periphery, causing the material to rotate and constantly change its position. The material is moved freely and discharged out of the discharge hopper 33 during the movement, preventing the material from entering the center of the collection plate 3 and the mounting frame 31 and accumulating at the discharge hopper 32 and the discharge hopper 33, which would cause blockage. This achieves uniform feeding while avoiding material accumulation that could lead to blockage.

[0030] Each stirring block 43 is externally fixedly connected to the same semi-toothed ring 44. A ring body 34 is rotatably connected to the semi-toothed ring 44, and the ring body 34 is fixedly connected to the material collection plate 3. The semi-toothed ring 44 is rotatably connected to the mounting frame 31. The semi-toothed ring 44 intermittently meshes with a gear 5, and the gear 5 is rotatably connected to the mounting frame 31. A transmission block 51 is fixedly connected to the gear 5. An impact rod 52 is fixedly connected to one end of the transmission block 51, and a rubber head is fixedly connected to the other end of the impact rod 52. A first connecting block 53 is fixedly connected to the transmission block 51, and a second connecting block 54 is fixedly connected to the bottom of the material collection plate 3. A spring 55 is provided between the first connecting block 53 and the second connecting block 54, and the ends of the spring 55 are fixedly connected to the corresponding first connecting block 53 and second connecting block 54, respectively. When the stirring block 43 rotates, it drives the semi-toothed ring 44 to rotate. During the rotation, the semi-toothed ring 44 intermittently meshes with the gear 5, and the gear 5 rotates intermittently, driving the transmission block. 51 rotates intermittently. During rotation, the transmission block 51 drives the impact rod 52 and the first connecting block 53. The first connecting block 53 stretches the spring 55, causing the spring 55 to deform and apply the deformation force to the first connecting block 53. The first connecting block 53 drives the transmission block 51 to move towards the ring body 34. When the intermittent meshing of the gear 5 and the half-tooth ring 44 ends, the transmission block 51 moves rapidly towards the ring body 34. The end of the transmission block 51 drives the impact rod 52. The rubber head at the other end of the impact rod 52 impacts the wall of the ring body 34. The impact loosens the material in the area of ​​the ring body 34 and the discharge hopper 33, facilitating the movement of the material, improving the feeding effect, and preventing the accumulation of material from continuing to develop and causing blockage. Through intermittent and continuous impact vibration, the material is loosened. With the help of the rubber head, the impact force is transmitted, and the damage between the impact rod 52, the ring body 34 and other components is reduced.

[0031] Working principle: The baffle 21 and drive motor 4 are supported by the support block 22. The baffle 21 blocks the incoming material, preventing the material from directly contacting the drive motor 4 and its output end, thus avoiding any impact on the operation of the drive motor 4. Before use, the drive motor 4 should be started and run idle for a period of time to prevent material from entering and causing blockage, which could damage the material or drive motor 4 if forced to drive. The drive motor 4 should only be stopped after all the material has been discharged to prevent material residue from accumulating. The output end of the drive motor 4 first drives the transmission shaft 41, which in turn drives the winch. As the auger 42 and agitator 43 rotate, the material first converges towards the center of the receiving plate 3 due to its concave shape, and then flows downwards through the large gradient of the discharge hopper 32, quickly pulling the material downwards. The rotating auger 42 also pulls the accumulated material upwards, preventing it from continuously converging towards the center of the receiving plate 3 and causing blockages. The rotation of the agitator 43 pulls in materials from the periphery, causing them to rotate and constantly change position. The material is moved freely and discharged out of the discharge hopper 33, preventing it from remaining in the center of the receiving plate 3 and mounting frame 31. Material buildup at the feed hopper 32 and discharge hopper 33 can cause blockages. To achieve uniform feeding while preventing blockages due to material accumulation, the mixing block 43 rotates, driving the semi-toothed ring 44 to rotate. The semi-toothed ring 44 intermittently meshes with the gear 5 during rotation. The gear 5 rotates intermittently, driving the transmission block 51 to rotate intermittently. The transmission block 51, in turn, drives the impact rod 52 and the first connecting block 53. The first connecting block 53 stretches the spring 55, causing the spring 55 to deform and applying the deformation force to the first connecting block 53. The first connecting block 53 drives the transmission block 51 to move towards the ring body 34. When the gear... When the intermittent engagement between the 5th and the half-tooth ring 44 ends, the transmission block 51 moves rapidly toward the ring body 34. The end of the transmission block 51 drives the impact rod 52, and the rubber head at the other end of the impact rod 52 impacts the wall of the ring body 34. The impact loosens the material in the area of ​​the ring body 34 and the discharge hopper 33, making it easier for the material to move, improving the feeding effect, and preventing the accumulation of material from continuing to develop and causing blockage. Through intermittent and continuous impact vibration, the material is loosened by vibration, and with the help of the rubber head, the impact force is transmitted, and the damage between the impact rod 52, the ring body 34 and other components is reduced.

[0032] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A fully automatic granule packaging machine, characterized in that, include: Packaging machine body (1), the packaging machine body (1) is used for automatic packaging of granules; The anti-blocking component includes a main hopper (2), a material collection plate (3), a mounting frame (31), a drive motor (4), an auger (42), and a stirring block (43). The main hopper (2) is fixedly connected to the main body (1) of the packaging machine. The mounting frame (31) is fixedly connected to the inner wall of the main hopper (2). The material collection plate (3) is fixedly connected to the mounting frame (31). The material collection plate (3) is recessed towards the center. The drive motor (4) is located inside the main hopper (2). The auger (42) and the stirring block (43) are both connected to the drive motor (4) for transmission. The auger (42) and the stirring block (43) are both located between the material collection plate (3) and the mounting frame (31).

2. The fully automatic granule packaging machine according to claim 1, characterized in that, The main hopper (2) is surrounded by support blocks (22), and the end of each support block (22) is fixedly connected to the corresponding main hopper (2) and drive motor (4). Each support block (22) is fixedly connected to the same baffle (21).

3. The fully automatic granule packaging machine according to claim 2, characterized in that, The baffle (21) is located above the drive motor (4). The output end of the drive motor (4) is fixedly connected to the transmission shaft (41). The auger (42) is fixedly connected to the transmission shaft (41), and the stirring block (43) is fixedly connected to the transmission shaft (41).

4. The fully automatic granule packaging machine according to claim 3, characterized in that, The material collection plate (3) is fixedly connected to the middle of the material feeding hopper (32), and the bottom of the mounting frame (31) is fixedly connected to the discharge hopper (33).

5. The fully automatic granule packaging machine according to claim 3, characterized in that, Each of the stirring blocks (43) is fixedly connected to the same half-toothed ring (44), and a ring body (34) is rotatably connected to the half-toothed ring (44). The ring body (34) is fixedly connected to the material collection plate (3), and the half-toothed ring (44) is rotatably connected to the mounting frame (31).

6. The fully automatic granule packaging machine according to claim 5, characterized in that, The semi-tooth ring (44) is intermittently meshed with a gear (5), the gear (5) is rotatably connected to the mounting frame (31), a transmission block (51) is fixedly connected to the gear (5), an impact rod (52) is fixedly connected to the end of the transmission block (51), and a rubber head is fixedly connected to the other end of the impact rod (52).

7. The fully automatic granule packaging machine according to claim 6, characterized in that, A first connecting block (53) is fixedly connected to the transmission block (51), and a second connecting block (54) is fixedly connected to the bottom of the material receiving plate (3). A spring (55) is provided between the first connecting block (53) and the second connecting block (54), and the ends of the spring (55) are fixedly connected to the corresponding first connecting block (53) and second connecting block (54) respectively.