A tinning device for copper wire processing
By designing a tin plating device for copper wire processing, a servo motor and turntable system are used to achieve uniform agitation of the electrolyte and effective positioning and arrangement of copper wires, solving the problems of uneven tin plating thickness and inconvenient operation, and improving tin plating quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI DANHAI NEW MATERIALS CO LTD
- Filing Date
- 2025-08-06
- Publication Date
- 2026-06-26
AI Technical Summary
In existing tin plating equipment, uneven electrolyte concentration leads to uneven tin plating thickness on the copper wire surface, and the depth of the tin plating bath makes copper wire routing inconvenient.
A tin plating device for copper wire processing was designed. A servo motor drives the lead screw and turntable to realize the reciprocating rotation of the feed tube and the position adjustment of the limiting roller. Combined with the stirring rod to agitate the electrolyte, the uniformity of the electrolyte is ensured. The limiting roller and positioning roller effectively limit and arrange the copper wire.
This improved the uniformity of tin plating on copper wire surfaces and made the tin plating operation more convenient, ensuring tin plating quality and production efficiency.
Smart Images

Figure CN224411944U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper wire tin plating technology, specifically to a tin plating device for copper wire processing. Background Technology
[0002] Tin plating of copper wire involves plating a layer of metallic tin onto the surface of the copper wire. This treatment not only enhances the conductivity of the copper wire but also significantly improves its corrosion resistance and oxidation resistance, thereby extending the service life of low-voltage cables. During the processing of copper wire, a tin plating device is used to tin the surface of the copper wire.
[0003] However, in current tin plating equipment, the electrolyte in the tin plating bath is static when tin plating copper wires, resulting in an uneven distribution of electrolyte concentration. This easily leads to uneven thickness of the tin plating on the surface of the copper wire, affecting the quality of the tin plating process. Furthermore, the tin plating bath has a certain depth, making the arrangement and distribution of copper wires within the bath inconvenient. Therefore, we propose a tin plating device for copper wire processing to solve the aforementioned problems. Utility Model Content
[0004] The purpose of this utility model is to provide a tin plating device for copper wire processing, so as to solve the problems mentioned in the background art that the electrolyte in the tin plating tank on the market is static, the electrolyte concentration distribution is uneven, which easily leads to uneven thickness of metallic tin plating on the surface of copper wire, affecting the quality of copper wire tin plating processing, and the tin plating tank has a certain depth, making the operation of arranging and distributing copper wire in the tin plating tank inconvenient.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a tin plating device for copper wire processing, comprising a tin plating tank, wherein a feed pipe is rotatably connected to the left side of the tin plating tank, and a discharge pipe is rotatably connected to the right side of the tin plating tank, and positioning rollers are rotatably connected to the opposite ends of the feed pipe and the discharge pipe.
[0006] A first support frame is installed above the feed pipe. A servo motor is installed at the upper end of the first support frame. A lead screw is connected to the output end of the servo motor. The lower end of the lead screw is rotatably connected to the feed pipe. A first mounting plate is threaded to the outer side of the lead screw. A first connecting frame is connected to the outer side of the first mounting plate. A connecting rod is connected to the upper end of the first connecting frame. A second connecting frame is installed at the end of the connecting rod. A second mounting plate is connected to the end of the second connecting frame.
[0007] A second support frame is installed above the discharge pipe, and a sliding rod is connected between the second support frame and the discharge pipe, the sliding rod passing through the second mounting plate;
[0008] The lower ends of both the first connecting frame and the second connecting frame are rotatably connected to limit rollers, and stirring rods are installed on opposite sides of both the first connecting frame and the second connecting frame.
[0009] Preferably, an installation frame is installed on the left side of the tin plating tank. A driving motor is installed on the left side of the installation frame. The output end of the driving motor is connected to a turntable, and a convex block is connected to the side surface of the turntable.
[0010] Preferably, an adjusting plate is installed above the feed pipe. The convex block slides through the inside of the adjusting plate. The adjusting plate is in a "hui" - shaped structure.
[0011] Preferably, the second mounting plate is slidably connected to the sliding rod, and the sliding rod and the screw rod are distributed parallel to each other.
[0012] Preferably, the limiting roller and the positioning roller are located in the same vertical plane, and two limiting rollers and two positioning rollers are symmetrically arranged about the longitudinal center line of the connecting rod.
[0013] Preferably, the convex block is arranged at a position close to the edge of the turntable, and the contact places between the convex block and the adjusting plate are smooth.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] (1) For the tin plating device for copper wire processing, by controlling the rotation of the turntable, the convex block is driven to slide in the adjusting plate, and the adjusting plate is toggled, so as to control the feed pipe to rotate clockwise and counterclockwise reciprocally. Furthermore, the first mounting plate, the first connecting frame, the connecting rod, and the second connecting frame rotate reciprocally, and the limited copper wire contacts the electrolyte dynamically, and the stirring rod stirs the electrolyte, making the tin - containing ions in the electrolyte evenly distributed, and improving the uniformity of tin plating on the copper wire surface;
[0016] (2) For the tin plating device for copper wire processing, by driving the screw rod to rotate, the vertical movement of the first mounting plate, the first connecting frame, the connecting rod, and the second connecting frame can be controlled, and the position of the limiting roller can be adjusted. When the limiting roller moves up to a position higher than the positioning roller, it is convenient to arrange the copper wire. Subsequently, only by controlling the limiting roller to move down and pressing the copper wire into the tin plating tank can the tin plating process be carried out, improving its operation convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0018] Figure 2 is a schematic sectional view of the present utility model;
[0019] Figure 3 is a schematic diagram of the feed pipe structure of the present utility model;
[0020] Figure 4 is a schematic diagram of the adjusting plate structure of the present utility model;
[0021] Figure 5This is a top view of the adjustment plate structure of this utility model;
[0022] Figure 6 This is a cross-sectional view of the adjustment plate of this utility model.
[0023] In the diagram: 1. Tin plating tank; 2. Feed pipe; 3. Discharge pipe; 4. Positioning roller; 5. Adjusting plate; 6. Mounting frame; 7. Drive motor; 8. Turntable; 9. Protrusion; 10. First support frame; 11. Servo motor; 12. Lead screw; 13. First mounting plate; 14. First connecting frame; 15. Connecting rod; 16. Second connecting frame; 17. Second mounting plate; 18. Second support frame; 19. Slide rod; 20. Limiting roller; 21. Stirring rod. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-6 The present invention provides the following technical solution: a tin plating device for copper wire processing, comprising a tin plating tank 1, a feed pipe 2 rotatably connected to the left side of the tin plating tank 1, a discharge pipe 3 rotatably connected to the right side of the tin plating tank 1, and positioning rollers 4 rotatably connected to the opposite ends of the feed pipe 2 and the discharge pipe 3; a limit roller 20 rotatably connected to the lower ends of the first connecting frame 14 and the second connecting frame 16, and stirring rods 21 installed on the opposite sides of the first connecting frame 14 and the second connecting frame 16;
[0026] Furthermore, the limiting roller 20 and the positioning roller 4 are located in the same vertical plane. There are two limiting rollers 20 and two positioning rollers 4 symmetrically arranged about the longitudinal center line of the connecting rod 15. The limiting rollers 20 and the positioning rollers 4 are used to limit the copper wire and make it tensioned in the tin plating bath 1.
[0027] A first support frame 10 is installed above the feed pipe 2. A servo motor 11 is installed at the upper end of the first support frame 10. A lead screw 12 is connected to the output end of the servo motor 11. The lower end of the lead screw 12 is rotatably connected to the feed pipe 2. A first mounting plate 13 is threaded to the outer side of the lead screw 12. A first connecting frame 14 is connected to the outer side of the first mounting plate 13. A connecting rod 15 is connected to the upper end of the first connecting frame 14. A second connecting frame 16 is installed at the end of the connecting rod 15. A second mounting plate 17 is connected to the end of the second connecting frame 16. A second support frame 18 is installed above the discharge pipe 3. A sliding rod 19 is connected between the second support frame 18 and the discharge pipe 3. The sliding rod 19 passes through the second mounting plate 17.
[0028] Further, the second mounting plate 17 is slidably connected to the sliding rod 19. The sliding rod 19 and the lead screw 12 are arranged in parallel. The sliding rod 19 can be used to limit the movement of the first mounting plate 13 and the second mounting plate 17 to ensure their vertical movement.
[0029] Further, a mounting frame 6 is installed on the left side of the tin plating tank 1. A driving motor 7 is installed on the left side of the mounting frame 6. The output end of the driving motor 7 is connected to a turntable 8. A convex block 9 is connected to the side surface of the turntable 8.
[0030] Furthermore, a regulating plate 5 is installed above the feed pipe 2. The convex block 9 slidably penetrates through the interior of the regulating plate 5. The regulating plate 5 has a "hui" - shaped structure, enabling the convex block 9 to smoothly slide within the regulating plate 5 and拨动 the regulating plate 5, causing the feed pipe 2 to rotate.
[0031] Furthermore, the convex block 9 is arranged at a position near the edge of the turntable 8. The contact surfaces between the convex block 9 and the regulating plate 5 are smooth, which can reduce the frictional force between the convex block 9 and the regulating plate 5. When the convex block 9 rotates following the turntable 8, it拨动 the regulating plate 5.
[0032] Specifically, the copper wire enters through the feed pipe 2 and exits through the discharge pipe 3. The servo motor 11 is powered on, and the servo motor 11 is controlled to rotate forward, thereby controlling the rotation of the lead screw 12 connected to the output end. The lead screw 12 controls the downward movement of the first mounting plate 13 thread - connected to the outside. At this time, the first connecting frame 14 installed outside the first mounting plate 13 moves downward synchronously. The first connecting frame 14 is connected to the second connecting frame 16 through the connecting rod 15. Therefore, the second connecting frame 16 can be driven to move downward. The second mounting plate 17 connected to the second connecting frame 16 slides on the sliding rod 19, restricting the vertical downward movement of the first connecting frame 14 and the second connecting frame 16, thereby driving the limiting roller 20 to move downward. The limiting roller 20 presses the copper wire, pressing a section of the copper wire to a position slightly below the interior of the tin plating tank 1 and limiting it through the positioning roller 4. An electrolyte containing tin ions is placed in the tin plating tank 1. The copper wire is immersed in the electrolyte containing tin ions, and an electric current is passed through to reduce the tin ions and deposit tin on the surface of the copper wire. The servo motor 11 is controlled to rotate in reverse, thereby controlling the reverse rotation of the lead screw 12, and further controlling the upward movement of the first mounting plate 13, causing the first connecting frame 14, the connecting rod 15, and the second connecting frame 16 to move upward, controlling the upward movement and reset of the limiting roller 20, facilitating the subsequent arrangement of the copper wire.
[0033] When the drive motor 7 is powered on, the turntable 8 connected to the output end is rotated. The turntable 8 controls the rotation of the protrusion 9 connected to the side. The protrusion 9 slides within the adjusting plate 5. When the protrusion 9 rotates to the forward position, the adjusting plate 5 can be moved to drive the feed pipe 2 to rotate clockwise. When the protrusion 9 rotates to the rear position, the adjusting plate 5 can be moved to drive the feed pipe 2 to rotate counterclockwise. This causes the first mounting plate 13, the first connecting frame 14, the connecting rod 15, and the second connecting frame 16 to rotate back and forth. The copper wire in the limiting position dynamically contacts the electrolyte, and the stirring rod 21 agitates the electrolyte, making the tin ions in the electrolyte evenly distributed. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A tinning device for copper wire processing, comprising a tinning bath (1), characterized in that: A feed pipe (2) is rotatably connected to the left side of the tin plating tank (1), and a discharge pipe (3) is rotatably connected to the right side of the tin plating tank (1). Positioning rollers (4) are rotatably connected to the opposite ends of the feed pipe (2) and the discharge pipe (3); A first support frame (10) is installed above the feed pipe (2). A servo motor (11) is installed at the upper end of the first support frame (10). The output end of the servo motor (11) is connected to a screw rod (12). The lower end of the screw rod (12) is rotatably connected to the feed pipe (2). A first mounting plate (13) is threadedly connected to the outer side of the screw rod (12). A first connecting frame (14) is connected to the outer side of the first mounting plate (13). The upper end of the first connecting frame (14) is connected to a connecting rod (15). A second connecting frame (16) is installed at the end of the connecting rod (15). A second mounting plate (17) is connected to the end of the second connecting frame (16); A second support frame (18) is installed above the discharge pipe (3). A sliding rod (19) is connected between the second support frame (18) and the discharge pipe (3). The sliding rod (19) passes through the second mounting plate (17); Limit rollers (20) are rotatably connected to the lower ends of the first connecting frame (14) and the second connecting frame (16). Stirring rods (21) are installed on the opposite sides of the first connecting frame (14) and the second connecting frame (16).
2. The tinning apparatus for copper wire processing according to claim 1, characterized in that: A mounting frame (6) is installed to the left of the tin plating tank (1). A driving motor (7) is installed to the left of the mounting frame (6). The output end of the driving motor (7) is connected to a turntable (8). A convex block (9) is connected to the side surface of the turntable (8).
3. The tin plating apparatus for copper wire processing according to claim 2, characterized in that: An adjusting plate (5) is installed above the feed pipe (2). The convex block (9) slidably penetrates through the adjusting plate (5). The adjusting plate (5) has a "return" - shaped structure.
4. The tin plating apparatus for copper wire processing according to claim 1, characterized in that: The second mounting plate (17) is slidably connected to the sliding rod (19). The sliding rod (19) and the screw rod (12) are arranged in parallel.
5. The tin plating apparatus for copper wire processing according to claim 1, characterized in that: The limit rollers (20) and the positioning rollers (4) are located in the same vertical plane. Two limit rollers (20) and two positioning rollers (4) are symmetrically arranged about the longitudinal center line of the connecting rod (15).
6. The tin plating apparatus for copper wire processing according to claim 3, characterized in that: The convex block (9) is arranged at a position close to the edge of the turntable (8). The contact surfaces between the convex block (9) and the adjusting plate (5) are smooth.