A dish basket tool gauge

By designing the extrusion detection mechanism and the load-bearing mechanism of the dishwashing basket tooling inspection fixture, the problems of detection accuracy and efficiency in the production of metal dishwashing baskets were solved, and efficient detection of weld point positions was achieved, meeting the needs of large-scale production.

CN224416595UActive Publication Date: 2026-06-26MAANSHAN RILIANG ELECTRIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
MAANSHAN RILIANG ELECTRIC CO LTD
Filing Date
2025-07-31
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing technologies for testing the production strength of metal dishwashing baskets are insufficient to meet the precision and efficiency requirements of large-scale production, especially the difficulty in effectively testing the firmness of weld points.

Method used

A dishwashing basket tooling fixture was designed, which includes a compression detection mechanism and a load-bearing mechanism. The compression arm assembly driven by a cylinder applies compression force to the four corners of the metal dishwashing basket, and the arc groove positioning bottom block realizes the effective positioning and detection of the dishwashing basket.

Benefits of technology

It enables efficient testing of the overall deformation resistance of metal dishwashing baskets, especially the firmness of weld points, meeting the efficiency requirements of large-scale production.

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Abstract

The utility model discloses a kind of dishwashing basket tool gauges, it is related to dishwashing basket inspection technical field, including chassis and shelf, the outside of the shelf is provided with extrusion detection mechanism, the upper side of the shelf is fixedly connected with bearing mechanism, the extrusion detection mechanism includes a group of extrusion power components, two groups of extrusion arm components and two groups of connecting rods, in the utility model, by the movable rod elongation of pneumatic cylinder, exerting moment at the end of remote lever, whereby remote lever makes sector motion and drives connecting shaft to rotate clockwise in two groups of axle seats, drive two groups of side rods in first extrusion arm component to rotate clockwise, under the connection of two groups of connecting rods, second extrusion arm component rotates counterclockwise, whereby four groups of side rods distributed at four corners of metal dishwashing basket simultaneously exert certain extrusion force to dishwashing basket, for detecting the overall deformation resistance of metal dishwashing basket, especially for the firmness of each weld position, meet the demand of large-scale production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of dishwashing basket inspection technology, and in particular to a dishwashing basket tooling inspection fixture. Background Technology

[0002] As a core component of dishwashers and kitchen storage, dish racks are constantly being upgraded in terms of materials and structure to meet market demands. Among them, metal dish racks are widely used due to their structural stability.

[0003] Metal dishwashing baskets (such as stainless steel frames) require processes such as bending, welding, and grinding. In current production, strength testing mostly relies on manual operation (such as hanging weights or manually pressing) or simple equipment (such as tensile testers), which is difficult to meet the accuracy and efficiency requirements of large-scale production. Utility Model Content

[0004] The purpose of this utility model is to solve the problems existing in the prior art by proposing a dishwashing basket tooling inspection fixture.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a dishwashing basket tooling inspection fixture, comprising a base frame and a shelf, wherein a compression detection mechanism is provided on the outer side of the shelf, and a bearing mechanism is fixedly connected to the upper side of the shelf, the compression detection mechanism comprising a set of compression power components, two sets of compression arm assemblies and two sets of connecting rods, the two sets of compression arm assemblies being mirror-symmetrical and fixedly connected to the lower ends of the shelf, the connecting rods being inclined and their ends being movably connected to the two sets of compression arm assemblies respectively, the compression power component being fixedly connected to one set of compression arm assemblies, each set of compression arm assemblies comprising two sets of bearing seats, two sets of side rods and a connecting shaft, the two sets of side rods being fixedly connected to the two ends of the connecting shaft respectively, the connecting shaft being rotatably connected to the middle of the two sets of bearing seats, and the bearing seats being fixedly connected to the lower side of the shelf.

[0006] Preferably, the extrusion power assembly includes a bracket, a connecting seat, a cylinder, a connecting head, and a remote rod, the remote rod being fixedly connected to the middle of one set of connecting shafts.

[0007] Preferably, the connector is movably connected to the other end of the remote rod, and the connector is fixedly connected to the end of the movable rod of the cylinder.

[0008] Preferably, the cylinder is rotatably connected to the connecting seat, the connecting seat is fixedly connected to one side of the corner bracket, and the corner bracket is fixedly connected to the lower side of the shelf.

[0009] Preferably, the bearing mechanism includes a bearing frame and a base block, and multiple sets of the base blocks are fixedly connected to the upper side of the bearing frame by bolts.

[0010] Preferably, an arc groove is formed on the upper side of the bottom block.

[0011] Preferably, the four sets of side bars are located at the four corners of the support frame.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the cylinder's movable rod extends and pushes the connecting head, thereby applying torque to the end of the remote rod. Since the remote rod and the connecting shaft are fixed, the remote rod makes a fan-shaped motion, causing the connecting shaft to rotate clockwise in the two sets of bearing seats. This causes the two sets of side rods in the first extrusion arm assembly to rotate clockwise. Under the connection of the two sets of connecting rods, the second extrusion arm assembly rotates counterclockwise. Thus, the four sets of side rods distributed at the four corners of the metal dishwashing basket simultaneously apply a certain extrusion force to the dishwashing basket. This is used to test the overall deformation resistance of the metal dishwashing basket, especially the firmness of each weld point, to meet the needs of large-scale production efficiency.

[0014] 2. In this utility model, a suitable size support frame is selected according to the size of the metal dishwashing basket, and the position of the bottom block is reasonably arranged. The newly produced metal dishwashing basket is placed on multiple sets of bottom blocks. For metal dishwashing baskets with sharp edges at the bottom, the sharp edges are stuck in the arc groove, which effectively restricts and positions the metal dishwashing basket. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of a dishwashing basket tooling inspection fixture is provided for this utility model;

[0016] Figure 2 This utility model provides a three-dimensional structural diagram of the extrusion detection mechanism in a dishwashing basket tooling fixture;

[0017] Figure 3 This utility model provides a three-dimensional structural diagram of the load-bearing mechanism in a dishwashing basket tooling fixture.

[0018] Legend: 1. Base frame; 2. Shelf; 3. Extrusion detection mechanism; 31. Corner frame; 32. Connecting seat; 33. Cylinder; 34. Connecting rod; 35. Connecting head; 36. Remote rod; 37. Shaft seat; 38. Side rod; 39. Connecting shaft; 4. Bearing mechanism; 41. Bearing frame; 42. Base block; 43. Arc groove. Detailed Implementation

[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] Example 1: As Figure 1 - Figure 3 As shown, this utility model provides a dishwashing basket tooling inspection fixture, including a base frame 1 and a shelf 2. A compression detection mechanism 3 is provided on the outer side of the shelf 2, and a bearing mechanism 4 is fixedly connected to the upper side of the shelf 2. The compression detection mechanism 3 includes a compression power assembly, two compression arm assemblies, and two connecting rods 34. The two compression arm assemblies are mirror-symmetrical and fixedly connected to the lower ends of the shelf 2. The connecting rods 34 are inclined and their ends are movably connected to the two compression arm assemblies respectively. The compression power assembly is fixedly connected to one of the compression arm assemblies. Each compression arm assembly includes two sets of bearing seats 37, two sets of side rods 38, and a connecting shaft 39. Two sets of side rods 38 are fixedly connected to the two ends of the connecting shaft 39. The connecting shaft 39 is rotatably connected to the middle of two sets of shaft seats 37. The shaft seats 37 are fixedly connected to the lower side of the shelf 2. The extrusion power assembly includes a corner frame 31, a connecting seat 32, a cylinder 33, a connecting head 35, and a remote rod 36. The remote rod 36 is fixedly connected to the middle of one set of connecting shafts 39. The connecting head 35 is movably connected to the other end of the remote rod 36. The connecting head 35 is fixedly connected to the end of the movable rod of the cylinder 33. The cylinder 33 is rotatably connected to the connecting seat 32. The connecting seat 32 is fixedly connected to one side of the corner frame 31. The corner frame 31 is fixedly connected to the lower side of the shelf 2.

[0022] The specific settings and functions of this embodiment are described below: By controlling the start of cylinder 33, the movable rod of cylinder 33 extends and pushes the connector 35, thereby applying torque to the end of remote rod 36. Since remote rod 36 and connecting shaft 39 are fixed, remote rod 36 performs a fan-shaped motion, causing connecting shaft 39 to rotate clockwise in the two sets of bearing seats 37, which in turn causes the two sets of side rods 38 in the first extrusion arm assembly to rotate clockwise. Under the connection of the two sets of connecting rods 34, the middle part of the side rod 38 closest to remote rod 36 in the first extrusion arm assembly is movably connected to the end of connecting rod 34. The other end of the connecting rod 34 is movably connected to the lower end of the side rod 38 located on the same side in the second extrusion arm assembly. The connecting rod 34 is in an inclined state. The other connecting rod 34 is also in an inclined state, connecting the two sets of side rods 38 to ensure that the four sets of side rods 38 move synchronously. The second extrusion arm assembly rotates counterclockwise, so that the four sets of side rods 38 distributed at the four corners of the metal dishwashing basket simultaneously apply a certain extrusion force to the dishwashing basket. This is used to test the overall resistance to deformation of the metal dishwashing basket, especially the firmness of each weld point, to meet the needs of large-scale production efficiency.

[0023] Example 2: Figure 1and Figure 3 As shown, the bearing mechanism 4 includes a bearing frame 41 and a base block 42. Multiple sets of base blocks 42 are fixedly connected to the upper side of the bearing frame 41 by bolts. An arc groove 43 is provided on the upper side of the base block 42. Four sets of side rods 38 are located at the four corners of the bearing frame 41.

[0024] The overall effect of this embodiment is that, based on the size of the metal dishwashing basket, a suitable support frame 41 is selected and the position of the base block 42 is reasonably arranged. The newly produced metal dishwashing basket is placed on multiple sets of base blocks 42. For metal dishwashing baskets with sharp edges at the bottom, the sharp edges are stuck in the arc groove 43, effectively restricting and positioning the metal dishwashing basket.

[0025] The device is used as follows: A newly manufactured metal dishwashing basket is placed on multiple base blocks 42. The control cylinder 33 is activated, extending its movable rod and pushing the connector 35. This applies torque to the end of the remote rod 36. Since the remote rod 36 and connecting shaft 39 are fixed, the remote rod 36 performs a fan-shaped motion, causing the connecting shaft 39 to rotate clockwise within two sets of bearing seats 37. This causes the two sets of side rods 38 in the first pressing arm assembly to rotate clockwise. Under the connection of the two sets of connecting rods 34, the second pressing arm assembly rotates counterclockwise. Thus, the four sets of side rods 38 distributed at the four corners of the metal dishwashing basket simultaneously apply a certain compressive force to the basket. This is used to test the overall resistance to deformation of the metal dishwashing basket, especially the firmness of each weld point, thereby achieving the testing purpose.

[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A dishwasher basket fixture, comprising a base frame (1) and a shelf (2), characterized in that: An extrusion detection mechanism (3) is provided on the outside of the shelf (2). A bearing mechanism (4) is fixedly connected to the upper side of the shelf (2). The extrusion detection mechanism (3) includes a set of extrusion power components, two sets of extrusion arm components and two sets of connecting rods (34). The two sets of extrusion arm components are mirror-symmetrical and fixedly connected to the lower ends of the shelf (2). The connecting rods (34) are in an inclined state and their two ends are movably connected to the two sets of extrusion arm components respectively. The extrusion power component is fixedly connected to one of the extrusion arm components. Each set of extrusion arm components includes two sets of bearing seats (37), two sets of side rods (38) and a set of connecting shafts (39). The two sets of side rods (38) are fixedly connected to the two ends of the connecting shaft (39). The connecting shaft (39) is rotatably connected to the middle of the two sets of bearing seats (37). The bearing seats (37) are fixedly connected to the lower side of the shelf (2).

2. The dishwasher basket fixture according to claim 1, characterized in that: The extrusion power assembly includes a bracket (31), a connecting seat (32), a cylinder (33), a connector (35), and a remote rod (36), the remote rod (36) being fixedly connected to the middle of one of the connecting shafts (39).

3. The dishwasher basket fixture according to claim 2, characterized in that: The connector (35) is movably connected to the other end of the remote rod (36), and the connector (35) is fixedly connected to the end of the movable rod of the cylinder (33).

4. The dishwasher basket fixture according to claim 3, characterized in that: The cylinder (33) is rotatably connected to the connecting seat (32), the connecting seat (32) is fixedly connected to one side of the corner bracket (31), and the corner bracket (31) is fixedly connected to the lower side of the shelf (2).

5. The dishwasher basket fixture according to claim 4, characterized in that: The bearing mechanism (4) includes a bearing frame (41) and a base block (42), and multiple sets of the base blocks (42) are fixedly connected to the upper side of the bearing frame (41) by bolts.

6. The dishwasher basket fixture according to claim 5, characterized in that: An arc groove (43) is provided on the upper side of the bottom block (42).

7. A dishwasher basket fixture according to claim 6, characterized in that: The four sets of side bars (38) are located at the four corners of the support frame (41).