Cabling forming guide device

Abstract

The application discloses a cable-forming guiding device, and relates to the cable-forming field.The cable-forming guiding device comprises a guider and a guide plate, and the guide plate is provided with channels; the guider comprises a guide piece, a fixing piece and a connecting piece, the guide piece is provided with a through hole, and the guider is arranged on one side of the guide plate; characterized in that the guide plate is provided with a connecting part, the connecting part is connected with a rack, the guide plate is provided with at least two guide plates, including a first guide plate and a second guide plate, the guide plate is provided with a plurality of channels, the spacing of the plurality of channels on the first guide plate is greater than the spacing of the plurality of channels on the second guide plate, the spacing of the plurality of channels gradually decreases to form a tapered guiding channel, the surface of the guide piece contacts the cable, the guide piece rotates to guide the cable to change the movement direction, the cable sequentially passes through the first guide plate and the second guide plate, the first guide plate and the second guide plate are matched through the guiding channels with gradually decreasing spacing thereon, and the cable is gradually gathered.

Description

Technical Field

[0001] This application relates to the field of cable forming technology, and in particular to a cable forming guide device. Background Technology

[0002] In the modern cable manufacturing industry, the cabling section is a key link in cable manufacturing and plays a decisive role in the final quality and performance of the cable. The application of guide plates is crucial in the cabling process.

[0003] In existing cable forming sections, multiple guide plates are commonly used to facilitate cable forming. During production, the cable passes through specific holes in the guide plate, which guides the cable's direction, arranging each strand in a relatively fixed position to prepare for subsequent stranding or other forming processes. However, the holes on the guide plate are spaced at the same interval, making it difficult to adjust the direction of the cable when they converge. This can cause the cable to bend excessively and be squeezed against the guide plate.

[0004] In view of this, we provide a cable forming guide device to solve the above problems. Utility Model Content

[0005] The purpose of this application is to solve the technical problem that the cable is difficult to adjust its direction when it converges, resulting in excessive bending of the cable and squeezing of the guide plate. In order to solve the above technical problem, a cable forming guide plate guiding device is provided, which makes it easy to adjust the direction of the cable when it converges, so that the cable converges smoothly and does not squeeze the guide plate.

[0006] To achieve the above objectives, the embodiments of this application adopt the following technical solution: a cable forming guide device, comprising: a guide and a guide plate, the guide plate being provided with channels; the guide includes a guide component, a fixing component and a connecting component, the guide component having a through hole, and the guide being disposed on one side of the guide plate; wherein, the guide plate is provided with a connecting part, the connecting part being connected to the frame, at least two guide plates are provided, including a first guide plate and a second guide plate, the guide plate being provided with a plurality of channels, the spacing between the plurality of channels on the first guide plate being greater than the spacing between the plurality of channels on the second guide plate, such that the spacing between the plurality of channels decreases sequentially to form a tapered guide channel; the surface of the guide component contacts the cable, the guide component rotates to guide the cable to change its direction of movement, the cable sequentially passes through the first guide plate and the second guide plate, wherein the first guide plate and the second guide plate cooperate through the guide channels with decreasing spacing on them to guide the cable to gradually converge.

[0007] Furthermore, according to an embodiment of this application, a protrusion is provided on one side of the connecting portion, the protrusion is provided with a threaded hole, and the protrusion is vertically disposed on one side of the connecting portion.

[0008] Furthermore, according to an embodiment of this application, a plurality of channels are arranged in a circular pattern, and the spacing between the plurality of channels decreases from their center inward.

[0009] Furthermore, according to the embodiments of this application, the fixing member is disposed at both ends of the guide member, the fixing member is provided with fixing holes, the connecting member is disposed in the through hole, and the top diameter of the connecting member is larger than that of the fixing hole.

[0010] Furthermore, according to an embodiment of this application, a hub mold and a hub mold frame are provided on the rack.

[0011] Furthermore, according to an embodiment of this application, the hub frame is provided with hole one and hole two, hole one is arranged on the frame with the connecting part on the same axis, and hole two is connected to the hub.

[0012] Furthermore, according to an embodiment of this application, the hub mold penetrates through the second hole and fits tightly against the second hole, and the hub mold includes a mold sleeve and a mold core.

[0013] Furthermore, according to an embodiment of this application, the mold sleeve is configured as a frustum shape, and the mold sleeve is used to protect the mold core.

[0014] Furthermore, according to the embodiments of this application, the mold core is cylindrical, the mold core is disposed inside the mold sleeve, the mold core has a cavity, and the mold core is made of mold steel.

[0015] Furthermore, according to an embodiment of this application, the cavity and the channel are coaxially arranged.

[0016] Compared with the prior art, this application has the following beneficial effects: In this application, the cable first contacts the guide member, and the guide member rotates to guide the cable to change its direction of movement. By setting several guide plates, ceramic eyes are set in the channels of several guide plates. The cable passes through the central hole of the ceramic eye. The ceramic eye is made of ceramic material to avoid the cable directly contacting the channels on the guide plate to reduce friction. The channel spacing of the first guide plate is relatively large, which provides initial guidance for the cable. The channel spacing of the remaining guide plates gradually decreases to further guide the cable. Several guide plates work together to complete the stage guidance of the cable. Finally, the cable smoothly enters the cable converging mold. The cable converging mold squeezes the cable to form it, thereby solving the technical problem that the cable is difficult to adjust its direction when converging, which leads to excessive bending of the cable and squeezing of the guide plate. It achieves the technical effect that the cable can be easily adjusted when converging, so that the cable converges smoothly without squeezing of the guide plate. Attached Figure Description

[0017] The present application will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the structure of a cable forming guide device according to an embodiment of this application.

[0019] Figure 2 This is a schematic diagram of the guide component structure in a cable forming guide device according to an embodiment of this application.

[0020] Figure 3 This is a schematic diagram of different guide plate structures in a cable forming guide device according to an embodiment of this application.

[0021] Figure 4 This is a schematic diagram of the channel structure on different guide plates in a cable forming guide device according to an embodiment of this application.

[0022] Figure 5 This is a schematic diagram of the left-side structure of the guide plate in a cable forming guide device according to an embodiment of this application.

[0023] Figure 6 This is a schematic diagram of the cable-gathering mold frame structure in a cable-forming guide device according to an embodiment of this application.

[0024] Figure 7 This is a schematic diagram of the cable-gathering mold structure in a cable-forming guide device according to an embodiment of this application.

[0025] Figure 8 This is a schematic diagram of the channel structure in a cable forming guide device according to an embodiment of this application.

[0026] In the attached diagram: 1. Guide plate; 11. Connecting part; 12. Channel; 13. Protrusion; 131. Threaded hole; 14. First guide plate; 15. Second guide plate; 2. Guide; 21. Guide component; 22. Fixing component; 23. Connecting component; 24. Through hole; 3. Ceramic eye; 4. Hub mold frame; 41. Hole one; 42. Hole two; 5. Hub mold; 51. Mold core; 52. Mold sleeve; 53. Cavity; 6. Frame. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] In the description of this utility model, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.

[0031] Example 1:

[0032] like Figure 1-4This embodiment provides a cable forming guide device, including: a guide 2 and a guide plate 1, with channels 12 provided on the guide plate 1; the guide 2 includes a guide member 21, a fixing member 22 and a connecting member 23, with a through hole 24 provided in the guide member 21, and the guide 2 is disposed on one side of the guide plate 1; wherein, the guide plate 1 is provided with a connecting part 11, which is connected to the frame, and at least two guide plates 1 are provided, including a first guide plate 141 and a second guide plate 151, with a plurality of channels 12 provided on the guide plate 1, the spacing of the plurality of channels 12 on the first guide plate 141 being greater than the spacing of the plurality of channels 12 on the second guide plate 151, so that the spacing of the plurality of channels 12 decreases sequentially to form a tapered guide channel 12; the surface of the guide member 21 contacts the cable, and the guide member 21 rotates to guide the cable to change its direction of movement, and the cable passes through the first guide plate 141 and the second guide plate 151 in sequence, wherein the first guide plate 141 and the second guide plate 151 cooperate through the guide channels 12 with decreasing spacing on them, and guide the cable to gradually converge.

[0033] After the cable is led out from the cable feeding end, it first contacts the guide member 21 on the guide 2. The guide member 21 rotates under the support of the connector 23 to change the direction of the cable movement. After leaving the guide member 21, the cable passes through the channel 12 on the guide plate 1, which plays a role in positioning and sorting the cable. In the production of multi-core cables, different cores pass through the corresponding channels 12 to ensure that each core moves forward in an orderly manner. The channel can be a groove design or a gap design. The guide plate 1 is connected to the frame 6 through the connector 11, so that the entire guiding device is stable and reliable when working, maintaining the high precision of cable guidance. All parts work together. The spacing of the channels 12 on each guide plate 1 is different, and the circumferential spacing of the channels 12 on the guide plates 1 further back is smaller. The cable is led out from the cable laying device and passes through multiple guide plates 1 in sequence. The circumferential spacing of the channels 12 on the first guide plate 1 is relatively large, where the cable completes its initial positioning and sorting before entering the corresponding channels 12. As the cable continues to move to subsequent guide plates 1, the circumferential spacing of the channels 12 gradually decreases, guiding the cable to gradually converge and adjust its direction, making it approach a straight line and reducing collisions caused by changes in direction. This also brings the contact point between the cable and the wooden board closer to the central axis, avoiding excessive bending in certain areas. At the same time, the multi-stage buffering and adaptation process prevents the cable from being subjected to sudden constraints that cause excessive bending, thereby effectively reducing the compression between the cable and the channel wall. This design makes the cable continuously compact during the cabling process, thus solving the technical problem that the cable is difficult to adjust its direction when converging, leading to excessive bending and compression of the guide plate. It achieves the technical effect that the cable can be easily adjusted when converging, ensuring a smooth convergence without compression of the guide plate.

[0034] Example 2:

[0035] like Figure 3 , 4As shown, several channels 12 are arranged in a circle, and the spacing between the channels 12 decreases from the center inward.

[0036] The cable changes its direction of movement after passing through the guide member 21 and moves towards several channels 12 distributed in a circle on the guide plate 1. One channel 12 is used as the center, and the other channels 12 are distributed in a ring around it. When the cable passes through the first guide plate 14 and the second guide plate 15, which decrease in number of channels 12, a circumferential buffer area is provided for the cable. When transitioning from the multiple ring channels 12 to the central channel 12, the cable can converge inward along the ring arc. This convergence method is relatively smooth, and the cable will not bend when converging. This avoids the cable being squeezed by the guide plate 1 when passing through the channel 12. This achieves the technical effect that the cable can be easily adjusted when converging, so that the cable converges smoothly without squeezing the guide plate 1.

[0037] like Figure 5 The connecting part 11 is provided with a protrusion, and the protrusion 13 is provided with a threaded hole 131. The protrusion 13 is vertically arranged on one side of the connecting part 11.

[0038] A protrusion 13 is vertically arranged on one side of the connecting part 11 on the guide plate 1. The protrusion 13 is provided with a threaded hole 131. During the cabling process, various dynamic loads are generated, such as the tension generated when the guide wheel changes the direction of the cable movement, and the friction force when the cable passes through the ceramic eye 3 and the channel 12. These forces are all transmitted through the guide plate 1. The protrusion 13 is perpendicular to the connecting part 11 and has stability, which can evenly distribute the force generated by the cable to the frame 6 and prevent the guide plate 1 from shifting due to uneven local force. The tight fit between the threaded hole 131 and the bolt, utilizing the self-locking characteristic of the thread, ensures that the connecting part remains tight in the long-term, high-frequency cabling operation, maintaining the accurate installation position of the guide plate 1 on the frame 6, and avoiding the displacement or bending of the cable when passing through the channel 12 between the guide plates 1 due to the loosening or displacement of the guide plate 1. This achieves the technical effect of easy adjustment of the cable direction when converging, so that the cable converges smoothly without squeezing the guide plate.

[0039] like Figure 1 , 2 As shown, the fixing member 22 is provided at both ends of the guide member 21, the fixing member 22 is provided with fixing holes, the connecting member 23 is provided in the through hole 24, and the top diameter of the connecting member 23 is larger than that of the fixing hole.

[0040] Fixing members 22 are provided at both ends of the guide member 21. The fixing holes on the fixing members 22 cooperate with the connecting members 23 to limit the guide member 21 and prevent the cable from bending due to the displacement of the guide member 21 when it enters the guide plate 1. This ensures that each cable enters the channel 12 on the guide plate 1 in an orderly manner. One channel 12 is used as the center, and the other channels 12 are distributed in a ring around it. The ring distribution design of these channels 12 provides a circumferential buffer area for the cable. When the cable transitions from the multiple ring channels 12 to the central channel 12, it can bend along the ring arc. This bending method is relatively smooth and the bending radius is relatively large. It will not squeeze the edge of the channel 12 due to excessive bending when the cable converges. This achieves the technical effect that the cable can be easily adjusted when converging, so that the cable converges smoothly without squeezing the guide plate.

[0041] like Figure 1 , 2 As shown, the center of the guide member 21 corresponds to the center of the channel 11 on the guide plate 1.

[0042] The center of the guide 21 corresponds perfectly with the center of the channel 11, forming a straight transmission path. When the cable starts to move, it is first guided and initially positioned by the guide 21. Because the center of the guide 21 and the center of the channel 11 are precisely aligned, the cable moves in a straight line during transmission and will not be forced to bend due to deviation of the transmission path. This achieves the technical effect that the cable can be easily adjusted when converging, so that the cable converges smoothly without being squeezed by the guide plate.

[0043] like Figure 8 As shown, the channel 11 on the guide plate 1 is stepped inside, and wear-resistant parts are installed inside it.

[0044] The wear-resistant component adopts a stepped structure design, the outline of which matches the stepped shape of the channel 11, forming a layered wear-resistant guide structure. The stepped structure allows the cable to be naturally guided downwards as it passes through each channel 11 due to the height difference and slope guidance of the steps, preparing it in advance for entering the channel 11 with a narrower spacing. It guides the cable to converge towards the channel 11 of the second guide plate 15. When the guide spacing of the channel 11 narrows, the stepped structure can act as a transition, allowing the cable to smoothly transition from a wider channel 11 spacing to a narrower channel 11 spacing. By adjusting the downward direction in advance, the cable can adapt to the change in channel 11 size, reducing cable bending and twisting. This achieves the technical effect of easy adjustment of the cable's direction when converging, ensuring a smooth convergence of the cable without squeezing against the guide plate.

[0045] like Figure 1 , 6As shown in Figure 7, a hub mold 5 and a hub mold frame 4 are provided on the frame 6. The hub mold frame 4 is provided with a first hole 41 and a second hole 42. The first hole 41 is coaxial with the connecting part 11 on the frame 6, and the second hole 42 is connected to the hub mold 5. The hub mold 5 passes through the second hole 42 and fits tightly against the second hole 42. The hub mold 5 includes a mold sleeve 52 and a mold core 51. The mold sleeve 52 is shaped like a frustum and is used to protect the mold core 51. The mold core 51 is cylindrical and is located inside the mold sleeve 52. The mold core 51 is provided with a cavity 53. The mold core 51 is made of mold steel. The cavity 53 is coaxial with the channel 12.

[0046] The cable gathering mold 5 and the cable gathering mold frame 4 work together and play a key role in the cable cabling process. The hole 41 on the cable gathering mold frame 4 is set on the same axis as the connection part 11 of the guide plate 1 and achieves precise docking. This coaxial connection ensures the consistency of the movement axis of the cable during the transition from the guide plate 1 to the cable gathering mold 5, effectively avoiding problems such as cable bending and offset caused by connection deviation, and ensuring the smoothness of cable movement. The cable gathering mold 5 achieves a stable and precise mechanical connection between the two by passing through the hole 42 of the cable gathering mold frame 4 and fitting tightly with it. The cable gathering mold 5 is composed of a frustum-shaped mold sleeve 52 and a cylindrical mold core 51. The frustum-shaped design of the sleeve 52 provides excellent guidance and protection in terms of mechanical structure. It not only guides the cable smoothly into the area of ​​the core 51, but also provides all-round protection for the inner core 51, preventing it from being damaged by external mechanical damage or abnormal forces during cable transmission. As the core component of the cable-gathering mold 5, the core 51 is made of mold steel, which utilizes its high hardness, high strength and good wear resistance to meet the high-precision constraint requirements of the cable during the cabling process. The cavity 53 inside the core 51 is coaxially aligned with the channel 12 on the guide plate 1. This ensures that after the cable is positioned and organized by the guide plate 1, it can accurately enter the cavity 53 of the core 51 along a predetermined axis, applying pressure to the cable to tightly combine the strands according to a predetermined arrangement or twisting requirements. The top and bottom of the core 51 are rounded to guide the cable smoothly into the cavity 53, preventing hard collisions between the cable and the right-angled parts of the core 51, reducing the risk of damage to the cable sheath, and ensuring the integrity of the cable structure. The rounded corner design allows for a smooth transition path when the cable enters and leaves the coiling mold 5. The cable does not need to suddenly change direction or be obstructed by sharp edges; it can naturally pass through the coiling mold 5 along the arc of the rounded corner. The rounded corners of the coiling mold 5 allow the cable to smoothly converge during twisting, achieving the technical effect of easy adjustment of the cable's direction during convergence, ensuring a smooth convergence without compression against the guide plate.

[0047] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A cable forming guide device, comprising: Guide, guide plate, the guide plate being provided with a channel; The guide includes a guide member, a fixing member, and a connecting member. The guide member has a through hole and the guide is disposed on one side of the guide plate. The feature is that the guide plate is provided with a connecting part, the connecting part is connected to the frame, and at least two guide plates are provided, including a first guide plate and a second guide plate. The guide plate is provided with a plurality of channels, and the spacing between the plurality of channels on the first guide plate is greater than the spacing between the plurality of channels on the second guide plate, so that the spacing between the plurality of channels decreases sequentially to form a tapered guide channel. The surface of the guide member contacts the cable to be cabled. The guide member rotates to guide the cable to change its direction of movement. The cable passes through the first guide plate and the second guide plate in sequence. The first guide plate and the second guide plate cooperate through the guide channels with decreasing spacing on them to guide the cable to gradually converge.

2. The cable forming and guiding device according to claim 1, characterized in that, A protrusion is provided on one side of the connecting part, and the protrusion is provided with a threaded hole. The protrusion is vertically arranged on one side of the connecting part.

3. The cable forming and guiding device according to claim 1, characterized in that, The channels are arranged in a circular pattern, and the spacing between the channels decreases from their center inwards.

4. The cable forming and guiding device according to claim 1, characterized in that, The fixing member is disposed at both ends of the guide member, the fixing member is provided with fixing holes, the connecting member is disposed in the through hole, and the top diameter of the connecting member is larger than that of the fixing hole.

5. The cable forming and guiding device according to claim 1, characterized in that, The frame is equipped with a cable tray and a cable tray frame.

6. The cable forming and guiding device according to claim 5, characterized in that, The cable tray frame is provided with hole one and hole two. Hole one is arranged on the frame with the connecting part on the same axis, and hole two is connected to the cable tray.

7. The cable forming and guiding device according to claim 6, characterized in that, The wire-gathering mold passes through the second hole and fits tightly against the second hole. The wire-gathering mold includes a mold sleeve and a mold core.

8. The cable forming and guiding device according to claim 7, characterized in that, The mold sleeve is configured as a frustum shape and is used to protect the mold core.

9. A cable forming and guiding device according to claim 7, characterized in that, The mold core is cylindrical and is located inside the mold sleeve. The mold core has a cavity and is made of mold steel.

10. A cable forming and guiding device according to claim 9, characterized in that, The cavity and the channel are coaxially arranged.

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