A wire harness terminal stamping mechanism

Abstract

The utility model relates to terminal stamping technical field belongs to a kind of wire harness terminal stamping mechanism, including rack and workstation, the rack is set on workstation, the rack top is equipped with stamping power device, the stamping power device includes hydraulic cylinder, the hydraulic cylinder cylinder body is fixedly arranged on rack top, the output rod of hydraulic cylinder is stretched downward, stamping die assembly contains upper die holder and lower die holder, the upper die holder is fixedly connected with the output rod lower end of stamping power device by connecting piece, lower die holder is fixedly connected on workstation and located the upper die holder directly below, lateral positioning mechanism is provided on the lower die holder. The utility model in stamping process, to terminal direction finding positioning, reduce the situation that terminal displacement occurs, improve the stability of terminal, avoid the product failure rate increase caused by inaccurate positioning, improve the yield of terminal stamping. And can carry out continuity positioning, guarantee the continuous progress of terminal stamping, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of terminal stamping technology, and belongs to a wire harness terminal stamping mechanism. Background Technology

[0002] Wire harness terminals, also known as wiring terminals, are electronic components, typically consisting of an internal conductor (such as a copper sheet) and an external insulating material (such as an insulating base). Their main functions are to connect circuits, secure wire harnesses, and protect conductors; they are one of the key components ensuring normal circuit operation and equipment stability.

[0003] Currently, wire harness terminal stamping is a crucial step in wire harness manufacturing, its purpose being to crimp terminals onto cables to achieve electrical connections. Traditional wire harness terminal stamping mechanisms are complex in structure, inconvenient to operate, and struggle to guarantee consistent and reliable terminal crimping. Furthermore, traditional wire harness terminal stamping devices mostly employ simple mechanical positioning methods, such as fixed stop positioning, which cannot achieve high-precision lateral positioning. During the stamping process, terminal displacement frequently occurs, leading to an increased product defect rate due to inaccurate positioning. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a wire harness terminal stamping mechanism.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This application provides a wire harness terminal stamping mechanism, including a frame and a worktable. The frame is disposed on the worktable, and a stamping power device is provided on the top of the frame. The stamping power device includes a hydraulic cylinder, the cylinder body of which is fixedly disposed on the top of the frame. The output rod of the hydraulic cylinder extends downward. A stamping die assembly includes an upper die base and a lower die base. The upper die base is fixedly connected to the lower end of the output rod of the stamping power device through a connector. The lower die base is fixedly connected to the worktable and located directly below the upper die base. A lateral positioning mechanism is provided on the lower die base.

[0007] Preferably, the upper die holder and the lower die holder are respectively provided with a stamping block and a forming die, the stamping block is connected to the bottom of the upper die holder, the forming die is connected to the top of the lower die holder, and the forming die is provided with a forming groove adapted to the stamping block.

[0008] Preferably, the lateral positioning mechanism includes a positioning block and a servo motor. The positioning block is fixedly connected to the sliding plate, and a top block is provided at the end of the sliding plate away from the positioning block. The servo motor is connected to the side of the worktable, and the output end of the servo motor is connected to a drive shaft through a coupling. A flower-shaped cam is provided on the drive shaft, and the drive shaft is connected to the top block.

[0009] Preferably, the bottom of the sliding plate is provided with a sliding strip, and the lower mold base is connected with a sliding groove, wherein the sliding strip and the sliding groove are connected by a mating connection.

[0010] Preferably, the lower mold base is provided with a spring return seat, the spring return seat is provided with a central top post, and the sliding plate is provided with a stepped hole, the stepped hole including a small diameter section and a large diameter section, the small diameter section is connected to the central top post, and a spring return spring is provided between the large diameter section and the spring return seat.

[0011] Preferably, the surface of the positioning block that contacts the wire harness terminal is provided with an elastic buffer layer.

[0012] Preferably, the stamping power device further includes a guide post, which is mounted on the frame, and the upper die holder is connected to the guide post by a mating connection.

[0013] Compared with the prior art, this utility model provides a wire harness terminal stamping mechanism, which has the following advantages:

[0014] This invention incorporates a lateral positioning mechanism that performs lateral positioning of the terminals during the stamping process. This reduces terminal displacement, improves terminal stability, and prevents increased product defect rates due to inaccurate positioning, thereby increasing the yield of stamped terminals. Furthermore, it enables continuous positioning, ensuring the ongoing stamping process and improving production efficiency.

[0015] The features and advantages of this utility model will be described in detail through embodiments and in conjunction with the accompanying drawings. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a front view of the present invention;

[0018] Figure 3 , Figure 5 This is a schematic diagram of the lateral positioning mechanism of this utility model;

[0019] Figure 4 for Figure 1 A magnified view of a section at point A in the middle;

[0020] In the diagram: 1. Frame; 2. Worktable; 3. Stamping power unit; 4. Stamping die assembly; 5. Side positioning mechanism; 31. Hydraulic cylinder; 32. Guide column; 41. Upper die base; 42. Lower die base; 411. Stamping block; 421. Forming die; 422. Forming groove; 51. Positioning block; 52. Servo motor; 53. Sliding plate; 54. Top block; 55. Drive shaft; 56. Flower-shaped cam; 57. Spring seat; 58. Stepped hole; 59. Spring spring; 511. Elastic buffer layer; 531. Sliding bar; 532. Slide groove; 571. Center top column; 581. Small diameter section; 582. Large diameter section. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit its scope. Furthermore, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessarily obscuring the concepts of this utility model.

[0022] See Figure 1 This application provides a wire harness terminal stamping mechanism, including a frame 1 and a worktable 2. The frame 1 is disposed on the worktable 2. A stamping power device 3 is provided on the top of the frame 1. The stamping power device 3 includes a hydraulic cylinder 31. The cylinder body of the hydraulic cylinder 31 is fixedly disposed on the top of the frame 1. The output rod of the hydraulic cylinder 31 extends downward. A stamping die assembly 4 includes an upper die base 41 and a lower die base 42. The upper die base 41 is fixedly connected to the lower end of the output rod of the stamping power device 3 through a connector. The lower die base 42 is fixedly connected to the worktable 2 and located directly below the upper die base 41. A lateral positioning mechanism 5 is provided on the lower die base 42.

[0023] See Figure 2 Specifically, the upper mold base 41 and the lower mold base 42 are respectively provided with a stamping block 411 and a forming die 421. The stamping block 411 is connected to the bottom of the upper mold base 41, and the forming die 421 is connected to the top of the lower mold base 42. The forming die 421 is provided with a forming groove 422 that is adapted to the stamping block 411.

[0024] See Figure 3-5Specifically, the lateral positioning mechanism 5 includes a positioning block 51 and a servo motor 52. The positioning block 51 is fixedly connected to the sliding plate 53. The sliding plate 53 has a top block 54 at one end away from the positioning block 51. The servo motor 52 is connected to the side of the worktable 2. The output end of the servo motor 52 is connected to a transmission shaft 55 through a coupling. The transmission shaft 55 is provided with a flower-shaped cam 56. The transmission shaft 55 is connected to the top block 54. During rotation, the flower-shaped cam 56 can intermittently push out the top block 54, thereby facilitating continuous stamping by the device.

[0025] See Figure 3 Specifically, the bottom of the sliding plate 53 is provided with a slide bar 531, and the lower mold base 42 is connected with a slide groove 532. The slide bar 531 and the slide groove 532 are connected by a mating connection.

[0026] See Figure 5 Specifically, the lower die base 42 is provided with a spring return seat 57, the spring return seat 57 is provided with a central top post 571, and the sliding plate 53 is provided with a stepped hole 58. The stepped hole 58 includes a small diameter section 581 and a large diameter section 582. The small diameter section 581 is connected to the central top post 571. A spring return spring 59 is provided between the large diameter section 582 and the spring return seat 57. The spring return spring 59 is used to play a springback role, pushing the sliding plate 53 back to prepare for the next stamping.

[0027] See Figure 3 Specifically, the surface of the positioning block 51 that contacts the wire harness terminal is provided with an elastic buffer layer 511.

[0028] See Figure 1 Specifically, the stamping power device 3 further includes a guide post 32, which is disposed on the frame 1. The upper die holder 41 is connected to the guide post 32 in a mating manner, and the guide post 32 is used to maintain the stability of the upper die holder 41 when it is displaced.

[0029] The working principle of this utility model:

[0030] During the production process, the wire harness terminals to be stamped are first transferred to the forming groove 422 of the lower die base 42. The hydraulic cylinder 31 is started, and power is provided by the hydraulic cylinder 31. The output rod of the hydraulic cylinder 31 drives the upper die base 41 to press down, which in turn drives the stamping block 411 to press down, thereby stamping the wire harness terminals located on the forming groove 422. During this process, the servo motor 52 is started and provides power, driving the transmission shaft 55 to rotate, which drives the flower-shaped cam 56 to rotate synchronously. The cam on the flower-shaped cam 56 pushes out the top block 54, thereby pushing the sliding plate 53 to push close to the wire harness terminal to perform lateral positioning of the wire harness terminal, ensuring the stability of the wire harness terminal during the stamping process and reducing the wobbling of the wire harness terminal. After one stamping is completed, the return spring 59 returns, pushing the sliding plate 53 back to prepare for the next stamping.

[0031] The above description is only a preferred embodiment of this utility model and is not intended to limit this utility model. Any modifications, equivalent substitutions or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A wiring harness terminal stamping mechanism characterized by: The assembly includes a frame (1) and a worktable (2). The frame (1) is mounted on the worktable (2). A stamping power device (3) is mounted on the top of the frame (1). The stamping power device (3) includes a hydraulic cylinder (31). The cylinder body of the hydraulic cylinder (31) is fixedly mounted on the top of the frame (1). The output rod of the hydraulic cylinder (31) extends downward. The stamping die assembly (4) includes an upper die holder (41) and a lower die holder (42). The upper die holder (41) is fixedly connected to the lower end of the output rod of the stamping power device (3) through a connector. The lower die holder (42) is fixedly connected to the worktable (2) and located directly below the upper die holder (41). A lateral positioning mechanism (5) is provided on the lower die holder (42).

2. A wiring harness terminal stamping mechanism as described in claim 1, wherein: The upper mold base (41) and the lower mold base (42) are respectively provided with a stamping block (411) and a forming die (421). The stamping block (411) is connected to the bottom of the upper mold base (41), and the forming die (421) is connected to the top of the lower mold base (42). The forming die (421) is provided with a forming groove (422) that is compatible with the stamping block (411).

3. The wire harness terminal stamping mechanism as described in claim 1, characterized in that: The lateral positioning mechanism (5) includes a positioning block (51) and a servo motor (52). The positioning block (51) is fixedly connected to the sliding plate (53). The sliding plate (53) has a top block (54) at one end away from the positioning block (51). The servo motor (52) is connected to the side of the worktable (2). The output end of the servo motor (52) is connected to a transmission shaft (55) through a coupling. The transmission shaft (55) is provided with a flower-shaped cam (56). The transmission shaft (55) is connected to the top block (54).

4. The wire harness terminal stamping mechanism as described in claim 3, characterized in that: The bottom of the sliding plate (53) is provided with a slide bar (531), and the lower mold base (42) is connected with a slide groove (532). The slide bar (531) and the slide groove (532) are connected by a mating connection.

5. The wire harness terminal stamping mechanism as described in claim 3, characterized in that: The lower mold base (42) is provided with a springback seat (57), the springback seat (57) is provided with a central top post (571), the sliding plate (53) is provided with a stepped hole (58), the stepped hole (58) includes a small diameter section (581) and a large diameter section (582), the small diameter section (581) is connected to the central top post (571), and a springback spring (59) is provided between the large diameter section (582) and the springback seat (57).

6. The wire harness terminal stamping mechanism as described in claim 3, characterized in that: The surface of the positioning block (51) that contacts the wire harness terminal is provided with an elastic buffer layer (511).

7. The wire harness terminal stamping mechanism as described in claim 1, characterized in that: The stamping power device (3) also includes a guide column (32), which is mounted on the frame (1). The upper die base (41) and the guide column (32) are connected by a mating connection.

Images