An automated product assembly equipment

Abstract

This utility model discloses an automated product assembly device, including a frame. The top of the frame is equipped with a rotating disk, a vibrating feeding disk, a lower cover feeding and conveying mechanism, a semi-finished product chute, a semi-finished product conveying mechanism, a pressing mechanism, a visual inspection mechanism, and a upper cover feeding mechanism. This utility model achieves a fully automated process from material feeding, handling, assembly to quality inspection through the coordinated operation of multiple mechanisms, including the vibrating feeding disk, the lower cover feeding and conveying mechanism, the upper cover feeding mechanism, and the semi-finished product conveying mechanism. This significantly reduces manual intervention and improves production efficiency. Compared to traditional manual or semi-automatic assembly methods, it can greatly shorten product assembly time and meet the needs of large-scale production.

Description

Technical Field

[0001] This utility model relates to the field of non-standard automation technology, specifically to an automated product assembly device. Background Technology

[0002] In current product assembly processes, most methods rely on manual or semi-automatic assembly. Manual assembly is not only inefficient but also susceptible to human error, leading to inconsistent product quality and difficulty in ensuring product consistency and reliability. Furthermore, manual assembly requires a significant investment of labor, increasing production costs for businesses. While semi-automatic assembly improves efficiency to some extent, it still requires some manual operation, resulting in a lower level of automation and failing to meet the demands of large-scale, high-efficiency production.

[0003] Therefore, it is of great significance to provide an automated product assembly device that can solve the problems existing in the current technology. Utility Model Content

[0004] In view of this, the purpose of this application is to provide an automated product assembly device to solve the problem that the existing assembly devices have a low degree of automation and cannot meet the needs of large-scale, high-efficiency production.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automated product assembly device includes a frame, and a rotating disk, a vibrating feeding disk, a lower cover feeding and conveying mechanism, a semi-finished product chute, a semi-finished product conveying mechanism, a pressing mechanism, a vision inspection mechanism, and an upper cover feeding mechanism are installed on the top of the frame.

[0007] The vibrating feeding plate, the lower cover feeding and conveying mechanism, the semi-finished product chute, the semi-finished product conveying mechanism, the pressing mechanism, and the visual inspection mechanism are arranged around the rotating disk, and multiple combined fixtures are installed on the top of the rotating disk.

[0008] Preferably, the upper cover feeding mechanism includes an upper cover placement frame, an upper cover material tray is placed inside the upper cover placement frame, an upper cover is placed inside the upper cover material tray, a longitudinal drive mechanism is installed at the top of the upper cover placement frame, a longitudinal moving beam is installed at the movable end of the longitudinal drive mechanism, a transverse drive mechanism is installed on one side of the longitudinal moving beam, and an upper cover feeding gripper is installed at the telescopic end of the transverse drive mechanism.

[0009] Preferably, the lower cover loading and conveying mechanism includes a mounting base plate, an X-axis slide rail is mounted on the top of the mounting base plate, an X-axis sliding seat is slidably connected to the top of the X-axis slide rail, an X-axis drive cylinder is mounted on one side of the mounting base plate, and the telescopic end of the X-axis drive cylinder is fixedly connected to the X-axis sliding seat.

[0010] Preferably, a vertical support frame is fixedly connected to the top of the X-axis sliding seat, a Z-axis fixing plate is fixedly connected to the side of the X-axis drive cylinder, Z-axis slide rod mounting blocks are installed at the top and bottom of the side of the Z-axis fixing plate, a Z-axis slide rod is installed between the two Z-axis slide rod mounting blocks, and a Z-axis slider is slidably connected to the Z-axis slide rod.

[0011] Preferably, a Z-axis lifting cylinder is mounted on the side of the Z-axis slider, a Z-axis lifting seat is mounted on the telescopic end of the Z-axis lifting cylinder, a Y-axis moving slide rail is mounted on the side of the Z-axis lifting seat, a Y-axis driving cylinder is mounted on the front of the Y-axis moving slide rail, a Y-axis moving frame is mounted on the telescopic end of the Y-axis driving cylinder, and a pneumatic gripper is mounted on the bottom end of the Y-axis moving frame.

[0012] Preferably, the semi-finished product handling mechanism includes a vertical moving frame, a vertical moving cylinder is installed at the top of the vertical moving frame, a horizontal moving cylinder is installed at the telescopic end of the vertical moving cylinder, and a semi-finished product handling gripper is installed at the telescopic end of the horizontal moving cylinder.

[0013] Preferably, a central frustum is provided at the center of the top of the rotating disk.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] High degree of automation: This invention achieves a fully automated process from material feeding, handling, assembly to quality inspection through the coordinated operation of multiple mechanisms, including a vibrating feeding tray, a lower cover feeding and conveying mechanism, an upper cover feeding mechanism, and a semi-finished product conveying mechanism. This greatly reduces manual intervention and improves production efficiency. Compared with traditional manual or semi-automatic assembly methods, it can significantly shorten product assembly time and meet the needs of large-scale production.

[0016] Stable and reliable: Each mechanism employs precise drive devices and transmission structures, such as cylinders and slide rails, ensuring the accuracy and stability of material handling and assembly processes. Simultaneously, the visual inspection mechanism can promptly detect quality issues during product assembly, preventing defective products from flowing into the next process and guaranteeing product quality consistency and reliability.

[0017] Cost reduction: Automated assembly processes reduce reliance on manual labor, thus lowering labor costs. Furthermore, improved product quality reduces rework and scrap losses due to defective products, further reducing production costs and improving the company's economic efficiency.

[0018] Compact structure: All components are arranged around the rotating disk, with a reasonable layout and compact structure, occupying little space. This facilitates equipment installation and production workshop layout planning, improving the utilization rate of the production site.

[0019] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.

[0020] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the lower cover loading and conveying mechanism of this utility model;

[0024] Figure 3 This is a structural diagram of the semi-finished product handling mechanism in this utility model.

[0025] In the diagram: 1. Frame; 2. Vibrating feeder; 3. Lower cover feeding and conveying mechanism; 4. Semi-finished product chute; 5. Semi-finished product conveying mechanism; 6. Pressing mechanism; 7. Rotary disc; 8. Upper cover feeding gripper; 9. Vision inspection mechanism; 10. Longitudinal moving beam; 11. Upper cover material tray; 12. Lateral drive mechanism; 13. Upper cover placement rack; 14. Longitudinal drive mechanism; 15. X-axis slide rail; 16. Mounting base plate; 17. X-axis sliding seat; 18. X-axis drive cylinder; 19. Y-axis moving slide rail; 20. Y-axis drive cylinder; 21. Z-axis lifting seat; 22. Pneumatic gripper; 23. Y-axis moving frame; 24. Z-axis lifting cylinder; 25. Z-axis slide rod mounting block; 26. Z-axis slide rod; 27. Z-axis fixing plate; 28. Z-axis slider; 29. ​​Vertical support frame; 30. Central truncated cone; 31. Combined fixture; 32. Semi-finished product handling gripper; 33. Vertical moving frame; 34. Lateral moving cylinder; 35. Vertical moving cylinder. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.

[0027] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.

[0028] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.

[0029] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.

[0030] Please see Figure 1-3 This utility model provides a technical solution for an automated product assembly equipment: including a frame 1, with a rotating disk 7, a vibrating feeding disk 2, a lower cover feeding and conveying mechanism 3, a semi-finished product chute 4, a semi-finished product conveying mechanism 5, a pressing mechanism 6, a visual inspection mechanism 9, and an upper cover feeding mechanism installed at the top of the frame 1.

[0031] The vibrating feeding tray 2, the lower cover feeding and conveying mechanism 3, the semi-finished product chute 4, the semi-finished product conveying mechanism 5, the pressing mechanism 6, and the visual inspection mechanism 9 are arranged around the rotating disk 7. Multiple combined fixtures 31 are installed on the top of the rotating disk 7.

[0032] The upper cover feeding mechanism includes an upper cover placement frame 13, an upper cover material tray 11 is placed inside the upper cover placement frame 13, an upper cover is placed inside the upper cover material tray 11, a longitudinal drive mechanism 14 is installed at the top of the upper cover placement frame 13, a longitudinal moving beam 10 is installed at the movable end of the longitudinal drive mechanism 14, a transverse drive mechanism 12 is installed on one side of the longitudinal moving beam 10, and an upper cover feeding gripper 8 is installed at the telescopic end of the transverse drive mechanism 12.

[0033] The lower cover loading and conveying mechanism 3 includes a mounting base plate 16, an X-axis slide rail 15 is mounted on the top of the mounting base plate 16, an X-axis slide seat 17 is slidably connected to the top of the X-axis slide rail 15, an X-axis drive cylinder 18 is mounted on one side of the mounting base plate 16, and the telescopic end of the X-axis drive cylinder 18 is fixedly connected to the X-axis slide seat 17.

[0034] A vertical support frame 29 is fixedly connected to the top of the X-axis sliding seat 17. A Z-axis fixing plate 27 is fixedly connected to the side of the X-axis drive cylinder 18. Z-axis slide rod mounting blocks 25 are installed at the top and bottom of the side of the Z-axis fixing plate 27. A Z-axis slide rod 26 is installed between the two Z-axis slide rod mounting blocks 25. A Z-axis slider 28 is slidably connected to the Z-axis slide rod 26.

[0035] A Z-axis lifting cylinder 24 is mounted on the side of the Z-axis slider 28. A Z-axis lifting seat 21 is mounted on the telescopic end of the Z-axis lifting cylinder 24. A Y-axis moving slide rail 19 is mounted on the side of the Z-axis lifting seat 21. A Y-axis drive cylinder 20 is mounted on the front of the Y-axis moving slide rail 19. A Y-axis moving frame 23 is mounted on the telescopic end of the Y-axis drive cylinder 20. A pneumatic gripper 22 is mounted on the bottom of the Y-axis moving frame 23.

[0036] The semi-finished product handling mechanism 5 includes a vertical moving frame 33, a vertical moving cylinder 35 is installed at the top of the vertical moving frame 33, a horizontal moving cylinder 34 is installed at the telescopic end of the vertical moving cylinder 35, and a semi-finished product handling gripper 32 is installed at the telescopic end of the horizontal moving cylinder 34.

[0037] A central frustum 30 is provided at the center of the top of the rotating disk 7.

[0038] In practical use, during equipment operation, the vibrating feeding plate 2 conveys materials to the designated position according to the set sequence and direction. The lower cover feeding and conveying mechanism 3, through the coordinated operation of the X-axis slide rail 15, X-axis drive cylinder 18, Z-axis slide bar 26, Z-axis slider 28, Z-axis lifting cylinder 24, Y-axis moving slide rail 19, Y-axis drive cylinder 20, and pneumatic gripper 22, picks up the lower cover from the storage position and transports it to the combined fixture 31 on the rotating plate 7. The longitudinal drive mechanism 14 of the upper cover feeding mechanism drives the longitudinal moving beam 10 to move in the longitudinal direction, and the transverse drive mechanism 12 drives the upper cover feeding gripper 8 to move in the transverse direction, thereby moving the upper cover from the placement rack. The semi-finished product is picked up from the upper cover tray 11 within the 13 and placed into the corresponding position within the assembly fixture 31. The vertical movement cylinder 35 and the horizontal movement cylinder 34 of the semi-finished product handling mechanism 5 drive the semi-finished product handling gripper 32 to transport the semi-finished product from the semi-finished product chute 4 to the assembly fixture 31 on the rotating disk 7 for assembly with the lower cover and upper cover. The rotating disk 7 rotates under the action of a motor and other driving devices, sequentially conveying the assembly fixture 31 to the pressing mechanism 6. The pressing mechanism 6 performs a pressing operation on the assembled product to ensure that all components are tightly connected. After pressing is completed, the rotating disk 7 continues to rotate, conveying the product to the visual inspection mechanism 9. The visual inspection mechanism 9 inspects the assembly quality of the product to determine whether the product is qualified.

[0039] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.

Claims

1. An automated product assembly device, characterized in that: Includes a frame (1), the top of which is mounted a rotating disk (7), a vibrating feeding disk (2), a lower cover feeding and conveying mechanism (3), a semi-finished product chute (4), a semi-finished product conveying mechanism (5), a pressing mechanism (6), a visual inspection mechanism (9), and an upper cover feeding mechanism; The vibrating feeding plate (2), the lower cover feeding and conveying mechanism (3), the semi-finished product chute (4), the semi-finished product conveying mechanism (5), the pressing mechanism (6), and the visual inspection mechanism (9) are arranged around the rotating plate (7), and multiple combined fixtures (31) are installed on the top of the rotating plate (7).

2. The automated product assembly equipment as described in claim 1, characterized in that: The upper cover feeding mechanism includes an upper cover placement frame (13), an upper cover material tray (11) is placed inside the upper cover placement frame (13), an upper cover is placed inside the upper cover material tray (11), a longitudinal drive mechanism (14) is installed at the top of the upper cover placement frame (13), a longitudinal moving beam (10) is installed at the movable end of the longitudinal drive mechanism (14), a transverse drive mechanism (12) is installed on one side of the longitudinal moving beam (10), and an upper cover feeding gripper (8) is installed at the telescopic end of the transverse drive mechanism (12).

3. The automated product assembly equipment as described in claim 1, characterized in that: The lower cover loading and conveying mechanism (3) includes a mounting base plate (16), an X-axis slide rail (15) is mounted on the top of the mounting base plate (16), an X-axis sliding seat (17) is slidably connected to the top of the X-axis slide rail (15), an X-axis drive cylinder (18) is mounted on one side of the mounting base plate (16), and the telescopic end of the X-axis drive cylinder (18) is fixedly connected to the X-axis sliding seat (17).

4. The automated product assembly equipment as described in claim 3, characterized in that: The top of the X-axis sliding seat (17) is fixedly connected to a vertical support frame (29), and the side of the X-axis drive cylinder (18) is fixedly connected to a Z-axis fixing plate (27). Z-axis slide rod mounting blocks (25) are installed at the top and bottom of the side of the Z-axis fixing plate (27). A Z-axis slide rod (26) is installed between the two Z-axis slide rod mounting blocks (25), and a Z-axis slider (28) is slidably connected to the Z-axis slide rod (26).

5. The automated product assembly equipment as described in claim 4, characterized in that: A Z-axis lifting cylinder (24) is installed on the side of the Z-axis slider (28). A Z-axis lifting seat (21) is installed on the telescopic end of the Z-axis lifting cylinder (24). A Y-axis moving slide rail (19) is installed on the side of the Z-axis lifting seat (21). A Y-axis driving cylinder (20) is installed on the front of the Y-axis moving slide rail (19). A Y-axis moving frame (23) is installed on the telescopic end of the Y-axis driving cylinder (20). A pneumatic gripper (22) is installed at the bottom of the Y-axis moving frame (23).

6. The automated product assembly equipment as described in claim 1, characterized in that: The semi-finished product handling mechanism (5) includes a vertical moving frame (33), a vertical moving cylinder (35) is installed at the top of the vertical moving frame (33), a horizontal moving cylinder (34) is installed at the telescopic end of the vertical moving cylinder (35), and a semi-finished product handling gripper (32) is installed at the telescopic end of the horizontal moving cylinder (34).

7. The automated product assembly equipment as described in claim 1, characterized in that: A central frustum (30) is provided at the center of the top of the rotating disk (7).

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