A rapid cleaning device for concrete sleeper molds

Abstract

This utility model relates to the field of railway sleeper production technology, specifically disclosing a rapid cleaning device for concrete railway sleeper molds, comprising: a cleaning frame, a swing plate fixed to one side of the rotating frame, a plurality of first striking rods fixed to one side of the swing plate, the output end of a drive motor fixedly connected to one end of one of the synchronous pulleys, two mounting plates fixed to both sides of the cleaning frame, a rotating plate rotatably mounted between the mounting plates, a servo motor fixed inside one of the mounting plates, the output end of the servo motor fixedly connected to one side of the rotating plate, and a plurality of second striking rods fixed to the bottom of the rotating plate; this utility model, through multi-directional striking, can increase the speed at which residues in the mold body fall off, thereby improving cleaning efficiency, achieving rapid cleaning, improving cleaning effect, and also saving the physical strength of cleaning personnel and reducing labor intensity.

Description

Technical Field

[0001] This utility model belongs to the field of railway sleeper production technology, specifically relating to a rapid cleaning device for concrete railway sleeper molds. Background Technology

[0002] In the production of railway sleepers, concrete is first poured into sleeper molds. After the concrete solidifies, the solidified sleeper is removed from the mold, thus obtaining the finished sleeper. During the production process, the molds are recycled between various workstations. After demolding at the final workstation, due to the properties of concrete, a concrete shell and other residual substances will form inside the mold, which needs to be cleaned.

[0003] However, the current traditional method of cleaning sleeper molds usually involves workers repeatedly striking the outer wall of the mold with a hand-held hammer. This process is not only physically demanding but also inefficient and makes it difficult to clean the sleeper molds quickly. Utility Model Content

[0004] The purpose of this invention is to provide a rapid cleaning device for concrete sleeper molds to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rapid cleaning device for concrete sleeper molds includes: a cleaning frame, with fixing plates fixed on both sides of the cleaning frame, a mold body disposed between the fixing plates, and a cleaning mechanism disposed inside the cleaning frame;

[0007] The cleaning mechanism includes a rotating rod rotatably mounted inside a fixed plate. Two support frames are fixed to one side of the fixed plate, and mounting rods are fixed inside the support frames. A rotating frame is rotatably mounted on the outer wall of the mounting rods. The rotating frame consists of two rectangular plates and a circular column. One end of the rotating rod passes through the interior of the support frame and is fixed to a rotating disk. An eccentric rod is fixed to one side of the rotating disk, and a connecting ring is fixed to one end of the eccentric rod. The connecting ring is slidably mounted on the outer wall of the circular column of the rotating frame. A swing plate is fixed to one side of the rotating frame, and multiple first striking rods are fixed to one side of the swing plate. The other end of the rotating rod passes through the cleaning frame and is fixed to a synchronous pulley. A synchronous belt meshes between the synchronous pulleys. A drive motor is provided on one side of the cleaning frame, and the output end of the drive motor is fixedly connected to one end of one of the synchronous pulleys. Two mounting plates are fixed to both sides of the cleaning frame, and a rotating plate is rotatably mounted between the mounting plates. A servo motor is fixed inside one of the mounting plates, and the output end of the servo motor is fixedly connected to one side of the rotating plate. Multiple second striking rods are fixed to the bottom of the rotating plate.

[0008] Preferably, a storage box is fixed to the top of the cleaning rack, an installation frame is fixed inside the cleaning rack, a drive assembly is provided inside the installation frame, a connecting hose is fixed to the bottom of the storage box, and a high-pressure nozzle is fixed to the bottom end of the connecting hose.

[0009] Preferably, a support plate is fixed to each of the two sides of the cleaning rack, and a vacuum cleaner is fixed to one side of the support plate.

[0010] Preferably, a receiving box is fixed inside the cleaning rack.

[0011] Preferably, protective covers are fixed to both sides of the cleaning frame, and the drive motor is fixed to one side of the protective cover.

[0012] Preferably, a docking plate is provided on one side of the fixing plate, and the mold body and the docking plate are fixedly connected by bolts. A flipping motor is fixed inside the fixing plate, and the output end of the flipping motor is fixedly connected to one side of the docking plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) By using the cleaning mechanism to achieve multi-directional knocking, the speed at which residues in the mold body fall off can be increased, thereby improving cleaning efficiency, achieving rapid cleaning, improving cleaning effect, saving the physical strength of cleaning personnel, and reducing labor intensity.

[0015] (2) The connecting hose and high-pressure nozzle are moved by the drive component, which can thoroughly flush the inside of the mold body, thus improving the cleaning effect and avoiding residue that would lead to poor subsequent molding effect. Attached Figure Description

[0016] Figure 1 This is one of the perspective views of this utility model;

[0017] Figure 2 This is a bottom view schematic diagram of the structure of this utility model.

[0018] Figure 3 This is a structural schematic diagram of the support frame of this utility model.

[0019] Figure 4 This is a structural schematic diagram of the fixing plate of this utility model.

[0020] Figure 5 This is a schematic diagram of the mounting plate of this utility model.

[0021] In the diagram: 1. Cleaning frame; 2. Fixing plate; 3. Connecting plate; 5. Mold body; 6. Rotating rod; 61. Support frame; 62. Mounting rod; 63. Rotating frame; 64. Rotating disc; 65. Eccentric rod; 66. Connecting ring; 67. Swinging plate; 68. First striking rod; 69. Synchronous pulley; 610. Synchronous belt; 611. Drive motor; 612. Mounting plate; 613. Rotating plate; 614. Servo motor; 615. Second striking rod; 7. Storage box; 71. Mounting frame; 72. Drive assembly; 73. Connecting hose; 74. High-pressure nozzle; 8. Support plate; 9. Vacuum cleaner; 10. Receiver box; 11. Protective cover; 12. Tilting motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0024] Example 1:

[0025] Please see Figures 1-5 As shown, a rapid cleaning device for concrete sleeper molds includes: a cleaning frame 1, with fixing plates 2 fixed on both sides of the cleaning frame 1, a mold body 5 disposed between the fixing plates 2, and a cleaning mechanism disposed inside the cleaning frame 1;

[0026] The cleaning mechanism includes a rotating rod 6, which is rotatably mounted inside a fixed plate 2. Two support frames 61 are fixed to one side of the fixed plate 2. An installation rod 62 is fixed inside the support frame 61. A rotating frame 63 is rotatably mounted on the outer wall of the installation rod 62. The rotating frame 63 consists of two rectangular plates and a circular column. One end of the rotating rod 6 passes through the interior of the support frame 61. A rotating disk 64 is fixed to one end of the rotating rod 6. An eccentric rod 65 is fixed to one side of the rotating disk 64. A connecting ring 66 is fixed to one end of the eccentric rod 65. The connecting ring 66 is slidably mounted on the outer wall of the circular column of the rotating frame 63. A swing plate 67 is fixed to one side of the rotating frame 63. Multiple first striking rods are fixed to one side of the swing plate 67. 68. The other end of the rotating rod 6 passes through the cleaning frame 1 and is fixed with a synchronous pulley 69. A synchronous belt 610 meshes between the synchronous pulleys 69. The synchronous pulleys 69 and the synchronous belt 610 are existing technologies and will not be described in detail here. A drive motor 611 is provided on one side of the cleaning frame 1. The output end of the drive motor 611 is fixedly connected to one end of one of the synchronous pulleys 69. Two mounting plates 612 are fixed on both sides of the cleaning frame 1. A rotating plate 613 is rotatably mounted between the mounting plates 612. A servo motor 614 is fixed inside one of the mounting plates 612. The output end of the servo motor 614 is fixedly connected to one side of the rotating plate 613. Multiple second striking rods 615 are fixed at the bottom of the rotating plate 613.

[0027] As can be seen from the above, when it is necessary to clean the mold body 5, the mold body 5 is first fixed between the fixed plates 2. Then, the output end of the drive motor 611 in the cleaning mechanism rotates, driving one of the synchronous pulleys 69 to rotate. At this time, with the help of the synchronous belt 610, the synchronous pulleys 69 can rotate simultaneously, thus causing the rotating rod 6 to rotate simultaneously, which in turn drives the rotating disk 64 to rotate. At this time, the connecting ring 66 can slide on the rotating frame 63 through the eccentric rod 65, thus causing the rotating frame 63 to swing. Therefore, The oscillating plate 67 can be driven to oscillate, thereby enabling the first striking rod 68 to strike both sides of the mold body 5. At the same time, the output of the servo motor 614 can drive the rotating plate 613 to rotate, thereby enabling the second striking rod 615 to strike the bottom of the mold body 5. Therefore, by achieving multi-directional striking through the cleaning mechanism, the speed at which residues in the mold body 5 fall off can be increased, thereby improving cleaning efficiency, achieving rapid cleaning, improving cleaning effect, saving the physical strength of cleaning personnel, and reducing labor intensity.

[0028] Specifically, regarding the above, please refer to... Figure 1 and Figure 2 As shown, a storage box 7 is fixed to the top of the cleaning rack 1, and the storage box 7 contains cleaning water. A mounting frame 71 is fixed inside the cleaning rack 1, and a drive assembly 72 is installed inside the mounting frame 71. The drive assembly 72 includes a motor, a lead screw, and a moving block, which are existing technologies and will not be described in detail here. A connecting hose 73 is fixed to the bottom of the storage box 7, and a high-pressure nozzle 74 is fixed to the bottom end of the connecting hose 73. The high-pressure nozzle 74 is existing technology and will not be described in detail here.

[0029] As can be seen from the above, the drive component 72 drives the connecting hose 73 and the high-pressure nozzle 74 to move, thereby thoroughly rinsing the inside of the mold body 5, thus improving the cleaning effect and avoiding residue that could lead to poor subsequent molding results.

[0030] Example 2:

[0031] refer to Figures 1-5 As shown, support plates 8 are fixed to both sides of the cleaning frame 1, and a vacuum cleaner 9 is fixed to one side of the support plate 8. The vacuum cleaner 9 is existing technology and will not be described in detail here. A receiving box 10 is fixed inside the cleaning frame 1. Protective covers 11 are fixed to both sides of the cleaning frame 1, and a drive motor 611 is fixed to one side of the protective cover 11. A docking plate 3 is provided on one side of the fixing plate 2. The mold body 5 is fixedly connected to the docking plate 3 by bolts. A flipping motor 12 is fixed inside the fixing plate 2, and the output end of the flipping motor 12 is fixedly connected to one side of the docking plate 3.

[0032] As can be seen from the above, the vacuum cleaner 9 can collect the dust generated during the knocking process, preventing it from spreading and causing a decline in the surrounding environmental quality; the receiving box 10 can collect the cleaned concrete blocks, making it easier to recycle them later; the protective cover 11 can protect the synchronous pulley 69 and the synchronous belt 610 from external influences that could prevent them from running, thus helping to ensure their stability and extend their service life; the mold body 5 is stably and firmly installed on the docking plate 3 with bolts, preventing it from falling off during the knocking process; and the flipping motor 12 can flip the mold body 5, thereby improving flexibility and cleaning efficiency.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid cleaning device for concrete sleeper molds, characterized in that, include: A cleaning frame (1) is provided with fixing plates (2) on both sides of the cleaning frame (1), and a mold body (5) is provided between the fixing plates (2). A cleaning mechanism is provided inside the cleaning frame (1). The cleaning mechanism includes a rotating rod (6), which is rotatably installed inside the fixed plate (2). Two support frames (61) are fixed on one side of the fixed plate (2). An installation rod (62) is fixed inside the support frame (61). A rotating frame (63) is rotatably installed on the outer wall of the installation rod (62). The structure of the rotating frame (63) consists of two rectangular plates and a circular column. One end of the rotating rod (6) passes through the interior of the support frame (61), and a rotating disk (64) is fixed to one end of the rotating rod (6). An eccentric rod (65) is fixed to one side of the rotating disk (64), and a connecting ring (66) is fixed to one end of the eccentric rod (65). The connecting ring (66) is slidably installed on the outer wall of the circular column of the rotating frame (63). A swing plate (67) is fixed on one side of the rotating frame (63), and a plurality of first striking rods (68) are fixed on one side of the swing plate (67). The other end of the rotating rod (6) passes through the cleaning frame (1) and is fixed with a synchronous pulley (69). A synchronous belt (610) meshes between the synchronous pulleys (69). A drive motor (611) is provided on one side of the cleaning frame (1). The output end of the drive motor (611) is fixedly connected to one end of one of the synchronous pulleys (69). Two mounting plates (612) are fixed on both sides of the cleaning frame (1). A rotating plate (613) is rotatably mounted between the mounting plates (612). A servo motor (614) is fixed inside one of the mounting plates (612). The output end of the servo motor (614) is fixedly connected to one side of the rotating plate (613). A plurality of second striking rods (615) are fixed at the bottom of the rotating plate (613).

2. A rapid cleaning device for concrete tie moulds according to claim 1, characterized in that: A storage box (7) is fixed to the top of the cleaning rack (1), an installation frame (71) is fixed inside the cleaning rack (1), a drive assembly (72) is provided inside the installation frame (71), a connecting hose (73) is fixed to the bottom of the storage box (7), and a high-pressure nozzle (74) is fixed to the bottom end of the connecting hose (73).

3. A rapid cleaning device for concrete tie molds as defined in claim 1, wherein: The cleaning rack (1) is fixed with support plates (8) on both sides, and a vacuum cleaner (9) is fixed on one side of the support plate (8).

4. A rapid cleaning device for concrete tie molds according to claim 1, characterized in that: The cleaning rack (1) has a receiving box (10) fixed inside.

5. A rapid cleaning device for concrete tie molds as defined in claim 1, wherein: The cleaning frame (1) is fixed with protective covers (11) on both sides, and the drive motor (611) is fixed on one side of the protective cover (11).

6. A rapid cleaning device for concrete tie molds as defined in claim 1 wherein: A docking plate (3) is provided on one side of the fixing plate (2). The mold body (5) and the docking plate (3) are fixedly connected by bolts. A flipping motor (12) is fixed inside the fixing plate (2). The output end of the flipping motor (12) is fixedly connected to one side of the docking plate (3).

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