An energy-saving and environmentally friendly concrete mixing device
The concrete mixing device, with its enclosed structure and batch feeding design, solves the problems of high energy consumption, dust, and uneven mixing during transportation and mixing, achieving efficient and environmentally friendly concrete mixing, and improving concrete quality and equipment lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO YILAI SHENGXIN BUILDING MATERIALS CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-06-30
AI Technical Summary
Existing concrete mixing equipment suffers from high energy consumption, dust pollution, severe equipment wear, and uneven mixing during transportation and mixing.
The system employs a closed-structure transport component and a batch feeding design, combined with crushing and mixing components. Through spiral blade conveying, crushing roller crushing, and mixing plate mixing, it achieves continuous and uniform conveying and mixing, reducing energy consumption and dust emissions.
It achieves high efficiency and continuity in the concrete mixing process, reduces energy consumption and dust emissions, improves the density and strength of concrete, and extends equipment life.
Smart Images
Figure CN224425987U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of concrete mixing technology, specifically an energy-saving and environmentally friendly concrete mixing device. Background Technology
[0002] Concrete is an artificial stone material made by mixing cementitious materials, granular aggregates, water, and, if necessary, admixtures and additives in a certain proportion, followed by uniform mixing, compaction, and curing. It is widely used in civil engineering projects.
[0003] In existing technologies, the concrete production process is a systematic workflow involving multiple stages such as raw material selection, mix design, mixing, transportation, pouring, and curing. Through long-term use and observation, it has been found that during the transportation and mixing of concrete, the accumulation of concrete materials inside the equipment increases internal resistance, requiring the motor to consume more energy to maintain operation, resulting in energy waste.
[0004] Therefore, this utility model provides an energy-saving and environmentally friendly concrete mixing device. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology and solve at least one of the problems mentioned in the background technology, an energy-saving and environmentally friendly concrete mixing device is proposed.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: An energy-saving and environmentally friendly concrete mixing device of this utility model includes a base; multiple fixed seats are fixed to the top of the base; a transport cylinder is installed on the top of the fixed seats; a transport component is provided in the middle of the inner side wall of the transport cylinder; a feed pipe is fixed in the middle of the side wall of the transport cylinder; a mixing cylinder is fixed to the top of the base; a crushing component is provided in the middle of the inner side wall of the mixing cylinder; a mixing component is provided in the middle of the inner side wall of the mixing cylinder; the mixing component is located below the crushing component; a discharge pipe is fixed in the middle of the side wall of the mixing cylinder; the transport cylinder, feed pipe, mixing cylinder, and discharge pipe are all hollow and interconnected; the transport component includes a first motor; the first motor is mounted on the side wall of the transport cylinder; a first movable shaft is fixedly connected to the output end of the first motor; a spiral blade is mounted in the middle of the side wall of the first movable shaft; the spiral blade is located inside the transport cylinder; a limit rod is rotatably connected to the middle of the inner side wall of the spiral blade; the... The other end of the limiting rod is fixedly connected to the conveying cylinder; a second motor is mounted on the top of the base; a movable cover is fixedly connected to the output end of the second motor; the movable cover is rotatably connected to the mixing cylinder; an inlet is opened in the middle of the side wall of the movable cover; the inlet and the conveying cylinder are correspondingly arranged; this step sets up a first motor, a first movable shaft, a spiral blade, and a limiting rod, which can continuously and evenly convey concrete raw materials from the conveying cylinder to the inside of the mixing cylinder through the rotation of the spiral blade, reducing the problem of material interruption or jamming, making the mixing process continuous and efficient. Moreover, this setting adopts a closed structure, which can effectively reduce dust flying during the material conveying process and reduce the health hazards to operators. At the same time, the low-speed rotation of the spiral blade can reduce noise and meet environmental protection requirements. By setting up a second motor, a movable cover, and an inlet, materials can be fed into the mixing cylinder in batches, reducing the problem of uneven mixing caused by adding too much raw material at once. Furthermore, by controlling the input of raw materials in batches, the mixing time can be shortened and the energy consumption of equipment operation can be reduced.
[0007] Preferably, the crushing assembly includes a third motor; the third motor is mounted on the side wall of the mixing drum; a second movable shaft is fixedly connected to the output end of the third motor; a first crushing roller is fixed in the middle of the side wall of the second movable shaft; a second crushing roller is rotatably connected in the middle of the inner side wall of the mixing drum; the second crushing roller and the first crushing roller are arranged correspondingly; this step, by setting the third motor, the second movable shaft, the first crushing roller and the second crushing roller, can effectively crush large aggregate particles in the raw materials, making the raw material particle size more uniform, reducing the problem of excessively high concrete porosity caused by unreasonable gradation, thereby improving the density and strength of the concrete, and the crushed concrete raw materials are easier to mix evenly, which can shorten the mixing time, reduce the power requirement of the mixing device, and extend the equipment life.
[0008] Preferably, the mixing assembly includes a fourth motor; the fourth motor is mounted at the bottom of the mixing drum; a third movable shaft is fixedly connected to the output end of the fourth motor; multiple mixing plates are fixedly mounted on the middle of the side wall of the third movable shaft; the multiple mixing plates are staggered; multiple mixing rods are fixedly mounted on the middle of the side wall of each mixing plate; the mixing plates and mixing rods are all located inside the mixing drum. This step, by setting up the fourth motor, the third movable shaft, the mixing plates, and the mixing rods, can ensure that the cement and water in the raw materials are fully mixed, reducing the porosity and weak layers inside the concrete, improving the compressive strength of the concrete, and the uniformly mixed concrete raw materials can reduce the scrap caused by substandard concrete performance, saving raw materials and transportation costs.
[0009] Preferably, a dustproof plate is installed in the middle of the inner wall of the feed pipe; the dustproof plate is made of a deformable material; this step, by setting a dustproof plate on the side wall of the feed pipe, can prevent concrete raw materials from splashing due to impact during feeding, reduce the amount of raw materials falling outside the equipment, reduce material waste, and the dustproof plate and the feed pipe form a semi-enclosed structure, effectively reducing the overflow of dust generated during the feeding process.
[0010] Preferably, a shock-absorbing pad is fixed to the bottom of the base; the shock-absorbing pad is made of elastic material; this step, by setting the shock-absorbing pad, can absorb the vibration energy of the stirring device, reduce the vibration amplitude of the equipment, and reduce fatigue damage to the equipment.
[0011] Preferably, an observation window is provided in the middle of the side wall of the mixing drum; the observation window is made of transparent material; this step allows for real-time observation of the concrete state inside the mixing drum by setting an observation window, reducing equipment overload or idling caused by uneven mixing, and reducing equipment energy consumption and carbon emissions.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. The energy-saving and environmentally friendly concrete mixing device of this utility model is equipped with a first motor, a first movable shaft, spiral blades, and a limiting rod. Through the rotation of the spiral blades, concrete raw materials can be continuously and evenly transported from the transport cylinder to the mixing cylinder, reducing material interruption or jamming problems, and making the mixing process continuous and efficient. Moreover, this device adopts a closed structure, which can effectively reduce dust flying during the raw material transportation process and reduce health hazards to operators. At the same time, the low-speed rotation of the spiral blades can reduce noise and meet environmental protection requirements. By setting a second motor, a movable cover, and a feed inlet, materials can be added to the mixing cylinder in batches, reducing the problem of uneven mixing caused by adding too much raw material at once. Furthermore, by controlling the input of raw materials in batches, the mixing time can be shortened and the energy consumption of the equipment can be reduced.
[0014] 2. The energy-saving and environmentally friendly concrete mixing device of this utility model, by setting a third motor, a second movable shaft, a first crushing roller and a second crushing roller, can effectively crush large aggregate particles in the raw materials, making the raw material particle size more uniform, reducing the problem of excessively high void ratio in concrete caused by unreasonable gradation, thereby improving the density and strength of concrete. Moreover, the crushed concrete raw materials are easier to mix evenly, which can shorten the mixing time, reduce the power requirement of the mixing device, and extend the service life of the equipment. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a perspective view of the present invention;
[0017] Figure 2 This is a schematic diagram of the cooperative structure of the transport cylinder and the mixing cylinder in this utility model;
[0018] Figure 3 This is a cross-sectional view of the stirring cylinder in this utility model;
[0019] Figure 4 This is a cross-sectional view of the transport cylinder in this utility model.
[0020] Legend:
[0021] 1. Base; 11. Fixed seat; 12. Conveying cylinder; 13. Feed pipe; 14. Mixing cylinder; 15. Discharge pipe; 2. First motor; 21. First movable shaft; 22. Spiral blade; 23. Limiting rod; 24. Second motor; 25. Movable cover; 26. Feed port; 3. Third motor; 31. Second movable shaft; 32. First crushing roller; 33. Second crushing roller; 4. Fourth motor; 41. Third movable shaft; 42. Mixing plate; 43. Mixing rod; 5. Dustproof plate; 6. Shock-absorbing pad; 7. Observation window. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] Specific implementation examples are given below.
[0024] like Figures 1 to 4As shown, an energy-saving and environmentally friendly concrete mixing device according to an embodiment of the present invention includes a base 1; a plurality of fixed seats 11 are fixed on the top of the base 1; a conveying cylinder 12 is installed on the top of the fixed seats 11; a conveying component is provided in the middle of the inner side wall of the conveying cylinder 12; a feed pipe 13 is fixed in the middle of the side wall of the conveying cylinder 12; a mixing cylinder 14 is fixed on the top of the base 1; a crushing component is provided in the middle of the inner side wall of the mixing cylinder 14; a mixing component is provided in the middle of the inner side wall of the mixing cylinder 14; the mixing component is located below the crushing component; a discharge pipe 15 is fixed in the middle of the side wall of the mixing cylinder 14; the conveying cylinder 12, the feed pipe 13, the mixing cylinder 14, and the discharge pipe 15 are all hollow and connected. During operation, the operator pours the concrete raw materials to be mixed into the conveying cylinder 12 through the feed pipe 13, and then starts the conveying component. The conveying component will slowly and evenly transport the concrete raw materials to the top of the mixing cylinder 14. At this time, the concrete raw materials will be transported into the mixing cylinder 14 in batches by the conveying component. Then the operator starts the crushing component and the mixing component. When the concrete raw materials enter the mixing cylinder 14, the crushing component will initially crush the concrete raw materials. The crushed concrete raw materials will be fully mixed by the mixing component inside the mixing cylinder 14. Then the mixed concrete inside the mixing cylinder 14 will be taken out through the discharge pipe 15.
[0025] like Figures 1 to 4As shown, the transport assembly includes a first motor 2; the first motor 2 is mounted on the side wall of the transport cylinder 12; a first movable shaft 21 is fixedly connected to the output end of the first motor 2; a spiral blade 22 is mounted in the middle of the side wall of the first movable shaft 21; the spiral blade 22 is located inside the transport cylinder 12; a limit rod 23 is rotatably connected to the middle of the inner side wall of the spiral blade 22; the other end of the limit rod 23 is fixedly connected to the transport cylinder 12; a second motor 24 is mounted on the top of the base 1; a movable cover 25 is fixedly connected to the output end of the second motor 24; the movable cover 25 is rotatably connected to the stirring cylinder 14. A feed inlet 26 is provided in the middle of the side wall of the movable cover 25; the feed inlet 26 is correspondingly provided with the conveying cylinder 12; during operation, the operator starts the first motor 2, which drives the first movable shaft 21 to rotate. When the first movable shaft 21 rotates, it drives the spiral blades 22 to rotate inside the conveying cylinder 12. After the concrete raw material enters the conveying cylinder 12 through the feed pipe 13, the spiral blades 22 will transport the concrete raw material towards the discharge end of the conveying cylinder 12. When the concrete raw material is transported to the top of the movable cover 25, the operator starts the second motor. 24. The second motor 24 drives the movable cover 25 to rotate. At this time, the movable cover 25 will reciprocate at the top of the mixing drum 14. When the inlet 26 on the side wall of the movable cover 25 is connected with the outlet of the conveying drum 12, the concrete raw material will pass through the movable cover 25 and enter the mixing drum 14. In this step, the first motor 2, the first movable shaft 21, the spiral blade 22 and the limiting rod 23 can continuously and evenly transport the concrete raw material from the conveying drum 12 to the mixing drum 14 through the rotation of the spiral blade 22, reducing the problem of material interruption or jamming, making the mixing process continuous and efficient. Moreover, this setting adopts a closed structure, which can effectively reduce dust flying during the material transportation process and reduce the health hazards to operators. At the same time, the low-speed rotation of the spiral blade 22 can reduce noise and meet environmental protection requirements. By setting the second motor 24, the movable cover 25 and the inlet 26, the material can be fed into the mixing drum 14 in batches, reducing the problem of uneven mixing caused by adding too much material at once. In addition, by controlling the input of raw materials in batches, the mixing time can also be shortened and the energy consumption of the equipment can be reduced.
[0026] like Figures 1 to 3As shown, the crushing assembly includes a third motor 3; the third motor 3 is mounted on the side wall of the mixing drum 14; a second movable shaft 31 is fixedly connected to the output end of the third motor 3; a first crushing roller 32 is fixed in the middle of the side wall of the second movable shaft 31; a second crushing roller 33 is rotatably connected in the middle of the inner side wall of the mixing drum 14; the second crushing roller 33 and the first crushing roller 32 are correspondingly arranged; when concrete raw materials enter the mixing drum 14, they will accumulate between the first crushing roller 32 and the second crushing roller 33. Then, the operator starts the third motor 3, which drives the second movable shaft 31 to rotate. When the second movable shaft 31 rotates, it drives the first crushing roller 32 inside the mixing drum 14. The first crushing roller 32 and the raw material rotate, while the second crushing roller 33 rotates inside the mixing drum 14. At this time, the raw material is pre-crushed under the combined action of the first crushing roller 32 and the second crushing roller 33. This step, by setting the third motor 3, the second movable shaft 31, the first crushing roller 32 and the second crushing roller 33, can effectively crush large particles of aggregate in the raw material, making the particle size of the raw material more uniform, reducing the problem of excessively high porosity in concrete caused by unreasonable gradation, thereby improving the density and strength of concrete. Moreover, the crushed concrete raw material is easier to mix evenly, which can shorten the mixing time, reduce the power requirements of the mixing device, and extend the equipment life.
[0027] like Figures 1 to 3 As shown, the stirring assembly includes a fourth motor 4; the fourth motor 4 is mounted at the bottom of the stirring drum 14; a third movable shaft 41 is fixedly connected to the output end of the fourth motor 4; multiple stirring plates 42 are fixedly mounted on the middle of the side wall of the third movable shaft 41; the multiple stirring plates 42 are staggered; multiple stirring rods 43 are fixedly connected to the middle of the side wall of the stirring plates 42; the stirring plates 42 and stirring rods 43 are all located inside the stirring drum 14; during operation, the operator starts the fourth motor 4, which drives the third movable shaft 41 to rotate, and the rotation of the third movable shaft 41 drives the multiple stirring plates 42. The mixing plate 42 rotates, and at this time, the multiple mixing rods 43 on the side wall of the mixing plate 42 will rotate inside the mixing drum 14. The mixing plate 42 and the mixing rods 43 will fully mix the concrete raw materials inside the mixing drum 14. This step, by setting the fourth motor 4, the third movable shaft 41, the mixing plate 42 and the mixing rods 43, can make the cement and water in the raw materials fully mixed, reduce the porosity and weak layers inside the concrete, improve the compressive strength of the concrete, and the uniformly mixed concrete raw materials can reduce the scrap caused by the substandard concrete performance, and save raw materials and transportation costs.
[0028] like Figure 1 and Figure 4As shown, a dustproof plate 5 is installed in the middle of the inner wall of the feed pipe 13; the dustproof plate 5 is made of deformable material; by setting the dustproof plate 5 on the side wall of the feed pipe 13, this step can prevent concrete raw materials from splashing due to impact force during feeding, reduce the raw materials from falling outside the equipment, reduce material waste, and the dustproof plate 5 and the feed pipe 13 form a semi-enclosed structure, which effectively reduces the dust overflow generated during the feeding process.
[0029] like Figure 1 and Figure 2 As shown, a shock-absorbing pad 6 is fixed to the bottom of the base 1; the shock-absorbing pad 6 is made of elastic material; this step can absorb the vibration energy of the stirring device by setting the shock-absorbing pad 6, reduce the vibration amplitude of the equipment, and reduce fatigue damage to the equipment.
[0030] like Figure 1 As shown, an observation window 7 is provided in the middle of the side wall of the mixing drum 14; the observation window 7 is made of transparent material; by setting the observation window 7, the state of the concrete inside the mixing drum 14 can be observed in real time, reducing equipment overload or idling caused by uneven mixing, and reducing equipment energy consumption and carbon emissions.
[0031] Working Principle: The operator pours the concrete raw materials to be mixed into the conveying cylinder 12 through the feed pipe 13, and then starts the conveying assembly. The conveying assembly slowly and evenly transports the concrete raw materials to the top of the mixing cylinder 14. At this time, the concrete raw materials are transported into the mixing cylinder 14 in batches by the conveying assembly. Then, the operator starts the crushing assembly and the mixing assembly. When the concrete raw materials enter the mixing cylinder 14, the crushing assembly will initially crush the concrete raw materials. The crushed concrete raw materials will be fully mixed by the mixing assembly inside the mixing cylinder 14. Then, the mixed concrete inside the mixing cylinder 14 is taken out through the discharge pipe 15. The operator starts the first motor 2, which drives the first movable shaft 21 to rotate. When the first movable shaft 21 rotates, it drives the spiral blades 22 to rotate inside the conveying cylinder 12. When the concrete raw materials enter the conveying cylinder 12 through the feed pipe 13, the spiral blades 22 will transport the concrete raw materials towards the discharge end of the conveying cylinder 12. When the concrete raw materials are transported to the top of the movable cover 25, the operator starts the second motor 24. The second motor 24 will drive the movable cover 25. The movable cover 25 rotates back and forth on the top of the mixing drum 14. When the inlet 26 on the side wall of the movable cover 25 aligns with the outlet of the conveying drum 12, the concrete raw material passes through the movable cover 25 and enters the mixing drum 14. After entering the mixing drum 14, the concrete raw material accumulates between the first crushing roller 32 and the second crushing roller 33. Then, the operator starts the third motor 3, which drives the second movable shaft 31 to rotate. When the second movable shaft 31 rotates, it drives the first crushing roller 32 to rotate inside the mixing drum 14. The second crushing roller 33 rotates inside the mixing drum 14 under the drive of the first crushing roller 32 and the raw material. At this time, the raw material is pre-crushed under the combined action of the first crushing roller 32 and the second crushing roller 33. The operator starts the fourth motor 4, which drives the third movable shaft 41 to rotate. When the third movable shaft 41 rotates, it drives multiple mixing plates 42 to rotate. At this time, multiple mixing rods 43 on the side wall of the mixing plate 42 rotate inside the mixing drum 14. The mixing plate 42 and the mixing rods 43 will fully mix the concrete raw material inside the mixing drum 14.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An energy-saving and environment-friendly type concrete mixing device, comprising a base (1); characterized in that: The base (1) has multiple fixed seats (11) fixed on top; a transport cylinder (12) is installed on top of the fixed seat (11); a transport component is provided in the middle of the inner side wall of the transport cylinder (12); a feed pipe (13) is fixed in the middle of the side wall of the transport cylinder (12); a stirring cylinder (14) is fixed on top of the base (1); a crushing component is provided in the middle of the inner side wall of the stirring cylinder (14); a stirring component is provided in the middle of the inner side wall of the stirring cylinder (14); the stirring component is located below the crushing component; a discharge pipe (15) is fixed in the middle of the side wall of the stirring cylinder (14); the transport cylinder (12), feed pipe (13), stirring cylinder (14) and discharge pipe (15) are all hollow and connected.
2. The energy-saving and environment-friendly concrete mixing device according to claim 1, characterized in that: The transport assembly includes a first motor (2); the first motor (2) is mounted on the side wall of the transport cylinder (12); the output end of the first motor (2) is fixedly connected to a first movable shaft (21); a spiral blade (22) is mounted in the middle of the side wall of the first movable shaft (21); the spiral blade (22) is located inside the transport cylinder (12); a limit rod (23) is rotatably connected to the middle of the inner side wall of the spiral blade (22); the other end of the limit rod (23) is fixedly connected to the transport cylinder (12); a second motor (24) is mounted on the top of the base (1); a movable cover (25) is fixedly connected to the output end of the second motor (24); the movable cover (25) is rotatably connected to the stirring cylinder (14); an inlet (26) is opened in the middle of the side wall of the movable cover (25); the inlet (26) and the transport cylinder (12) are correspondingly arranged.
3. The energy-saving and environmentally friendly concrete mixing device according to claim 1, characterized in that: The crushing assembly includes a third motor (3); the third motor (3) is mounted on the side wall of the stirring drum (14); the output end of the third motor (3) is fixedly connected to a second movable shaft (31); a first crushing roller (32) is fixed in the middle of the side wall of the second movable shaft (31); a second crushing roller (33) is rotatably connected in the middle of the inner side wall of the stirring drum (14); the second crushing roller (33) and the first crushing roller (32) are arranged correspondingly.
4. The energy-saving and environmentally friendly concrete mixing device according to claim 1, characterized in that: The stirring assembly includes a fourth motor (4); the fourth motor (4) is mounted at the bottom of the stirring drum (14); a third movable shaft (41) is fixedly connected to the output end of the fourth motor (4); a plurality of stirring plates (42) are fixed in the middle of the side wall of the third movable shaft (41); the plurality of stirring plates (42) are arranged alternately; a plurality of stirring rods (43) are fixedly connected in the middle of the side wall of the stirring plate (42); the stirring plates (42) and the stirring rods (43) are both located inside the stirring drum (14).
5. The energy-saving and environmentally friendly concrete mixing device according to claim 1, characterized in that: A dustproof plate (5) is installed in the middle of the inner wall of the feed pipe (13); the dustproof plate (5) is made of a deformable material.
6. The energy-saving and environmentally friendly concrete mixing device according to claim 2, characterized in that: The base (1) has a shock-absorbing pad (6) fixed at the bottom; the shock-absorbing pad (6) is made of elastic material.
7. The energy-saving and environmentally friendly concrete mixing device according to claim 4, characterized in that: An observation window (7) is provided in the middle of the side wall of the stirring drum (14); the observation window (7) is made of transparent material.