A chain plate stacking production device

By staggering the molds and core-pulling components in the chain plate stacking production device, the problem of slow production cycle in the existing technology is solved, and efficient production of chain plates is achieved.

CN224426186UActive Publication Date: 2026-06-30SHANGHAI ZOLL TRANSMISSION EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI ZOLL TRANSMISSION EQUIP CO LTD
Filing Date
2025-08-06
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The existing chain plate production method has a slow production cycle and can only extract the shaft core from one mold at a time, resulting in low production efficiency.

Method used

By using a chain plate stacking production device, the first mold and the second mold are misaligned, causing the shaft cores on the first mold and the second mold to be misaligned. The shaft cores on the first mold and the second mold are then simultaneously extracted using a core-pulling assembly, thereby improving production efficiency.

Benefits of technology

This enables efficient production of chain plates, reduces production cycle time, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224426186U_ABST
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Abstract

This utility model discloses a chain plate stacking production device, comprising: a frame assembly, a mold assembly, and a core-pulling assembly; the frame assembly includes: a base and a cover plate; the cover plate is disposed above the base, and both the base and the cover plate have mold grooves, with the mold assembly disposed within the mold grooves; the mold assembly includes: a first mold and a second mold; both the first mold and the second mold have casting grooves, and the first mold and the second mold each have a first shaft core and a second shaft core corresponding to the casting grooves, the first mold and the second mold are staggered, and both the first shaft core and the second shaft core are connected to the core-pulling assembly; the core-pulling assembly is used to pull out the first shaft core and the second shaft core. This utility model, by staggering the first mold and the second mold, facilitates the simultaneous extraction of shaft cores from both molds by the core-pulling assembly, thereby improving the production efficiency of the chain plate.
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Description

Technical Field

[0001] This utility model relates to the field of chain plate technology, and in particular to a chain plate stacking production device. Background Technology

[0002] Chain plates are high-load-bearing and durable conveyor belt components, primarily constructed from metal and plastic. They employ an interconnected link structure, with each link consisting of two chain plates and a pin, forming a continuous chain system. In existing technologies, chain plates are cast using molds, and after forming, they are conveyed to a core-pulling device to extract the core used for casting. This production method involves numerous production cycles and can only extract cores from one mold at a time, resulting in slow production efficiency. Summary of the Invention

[0003] According to an embodiment of the present utility model, a chain plate stacking production device is provided, comprising: a frame assembly, a mold assembly, and a core-pulling assembly;

[0004] The frame assembly includes: a base and a cover plate;

[0005] The cover plate is located above the base, and both the base and the cover plate are provided with mold grooves, and the mold assembly is located in the mold grooves;

[0006] The mold assembly includes: a first mold and a second mold;

[0007] Both the first mold and the second mold are provided with casting grooves. The first mold and the second mold are provided with a first core and a second core corresponding to the casting grooves. The first mold and the second mold are staggered. The first core and the second core are both connected to the core-pulling assembly.

[0008] The core-pulling assembly is used to pull out the first core and the second core.

[0009] Furthermore, the horizontal height of the casting groove in the first mold is lower than the horizontal height of the casting groove in the second mold, and the first and second shafts in the first mold pass through the second mold and are connected to the core-pulling assembly.

[0010] Furthermore, both the first mold and the second mold include: an upper mold and a lower mold;

[0011] The lower mold is located in the mold groove of the base, the upper mold is located in the mold groove of the cover plate, a casting groove is provided at the contact point between the upper mold and the lower mold, and a first shaft core and a second shaft core are provided on the lower mold corresponding to the casting groove.

[0012] Furthermore, the cover plate is provided with a casting pipe, which passes through the upper mold and is connected to a diversion pipe, which is connected to the casting tank.

[0013] Furthermore, the core-pulling assembly includes: a core-pulling mechanism and a driving mechanism;

[0014] The core-pulling mechanism is connected to the first and second shaft cores, and the output end of the drive mechanism is connected to the core-pulling mechanism to drive the core-pulling mechanism to pull out the first and second shaft cores.

[0015] Furthermore, the core-pulling mechanism includes: a core-pulling slide plate, a core-pulling slide rail, and a connecting plate;

[0016] The output end of the drive mechanism is connected to the connecting plate. A locking block is fixed on the connecting plate. A locking slot is provided on the core-pulling slide plate. The locking block is located in the locking slot and has a certain gap with the inner wall of the locking slot. Both ends of the core-pulling slide plate are slidably mounted on the core-pulling slide rail. The direction of the core-pulling slide rail is the same as the axial direction of the second shaft. One end of the second shaft is connected to the core-pulling slide plate. A strip hole is provided on the core-pulling slide plate corresponding to the first shaft. The first shaft passes through the strip hole and is connected to the connecting plate. The output direction of the drive mechanism is the same as the axial direction of the first shaft.

[0017] Furthermore, the card block is L-shaped, and the card block has a vertical plate and a horizontal plate. One end of the vertical plate is connected to the connecting plate, and the horizontal plate is located in the card slot of the core-pulling slide. The card slot has a gap on the side of the vertical plate.

[0018] Furthermore, the driving mechanism includes: a driving cylinder and a fixed plate;

[0019] The drive cylinder is fixed on the fixed plate, and two core-pulling slide rails are connected to both ends of the fixed plate. The output end of the drive cylinder is connected to the connecting plate.

[0020] According to an embodiment of the present invention, a chain plate stacking production device is used. The chain plate is cast and formed in a casting tank. By setting the first mold and the second mold in a staggered manner, the shaft cores on the first mold and the second mold are staggered, which makes it easier for the core pulling assembly to pull out the shaft cores on the first mold and the second mold at the same time, thereby improving the production efficiency of the chain plate.

[0021] It should be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further illustration of the claimed technology. Attached Figure Description

[0022] Figure 1 This is a structural diagram of a chain plate stacking production device according to an embodiment of the present utility model;

[0023] Figure 2 This is a structural diagram of another chain plate stacking production device according to an embodiment of the present utility model;

[0024] Figure 3 This is a front view of a chain plate stacking production device according to an embodiment of the present utility model;

[0025] Figure 4 This is a side sectional view of a chain plate stacking production device according to an embodiment of the present utility model;

[0026] Figure 5 This is a structural diagram of a core-pulling assembly of a chain plate stacking production device according to an embodiment of the present utility model;

[0027] Figure 6 This is a front view of a core-pulling assembly of a chain plate stacking production device according to an embodiment of the present utility model;

[0028] Figure 7 This is a side view of a core-pulling assembly of a chain plate stacking production device according to an embodiment of the present utility model;

[0029] Figure 8 This is a structural diagram of a core-pulling assembly in a chain plate stacking production device according to an embodiment of the present utility model;

[0030] Figure 9 This is a side view of the core-pulling assembly of another chain plate stacking production device according to an embodiment of the present utility model;

[0031] Figure 10 This is a structural diagram of a core-pulling slide plate in a chain plate stacking production device according to an embodiment of the present utility model.

[0032] In the figure, the following labels are used: 1 is the base, 11 is the first shaft core, 12 is the second shaft core, 2 is the cover plate, 21 is the pouring pipe, 22 is the diversion pipe, 3 is the first mold, 31 is the upper mold, 32 is the lower mold, 4 is the second mold, 5 is the core pulling assembly, 6 is the core pulling mechanism, 61 is the core pulling slide plate, 62 is the core pulling slide rail, 63 is the connecting plate, 64 is the locking block, 7 is the driving mechanism, 71 is the driving cylinder, and 72 is the fixing plate. Detailed Implementation

[0033] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, further illustrating the present invention.

[0034] First, combine Figures 1-10 This invention describes a chain plate stacking production apparatus according to an embodiment of the present invention, used for producing chain plates.

[0035] like Figures 1-10 As shown in the figure, a chain plate stacking production device according to an embodiment of the present utility model is characterized in that it includes: a frame assembly, a mold assembly and a core-pulling assembly 5;

[0036] The frame assembly includes: a base 1 and a cover plate 2;

[0037] The cover plate 2 is located above the base 1. Both the base 1 and the cover plate 2 are provided with mold grooves, and the mold assembly is located in the mold grooves.

[0038] The mold assembly includes: a first mold 3 and a second mold 4;

[0039] Both the first mold 3 and the second mold 4 are provided with casting grooves. The first mold 3 and the second mold 4 are provided with a first core 11 and a second core 12 corresponding to the casting grooves. The first mold 3 and the second mold 4 are staggered. The first core 11 and the second core 12 are both connected to the core pulling assembly 5.

[0040] The core-pulling assembly 5 is used to pull out the first core 11 and the second core 12.

[0041] The chain plate of this application is cast in a casting tank. By setting the first mold 3 and the second mold 4 out of position, the shaft cores on the first mold 3 and the second mold 4 are misaligned, which makes it easier for the core pulling assembly 5 to pull out the shaft cores on the first mold 3 and the second mold 4 at the same time, thereby improving the production efficiency of the chain plate.

[0042] like Figures 1-4 As shown, the horizontal height of the casting groove in the first mold 3 is lower than the horizontal height of the casting groove in the second mold 4, and the first shaft core 11 and the second shaft core 12 in the first mold 3 pass through the second mold 4 and are connected to the core pulling assembly 5.

[0043] In this embodiment, by setting the casting groove in the first mold 3 and the casting groove in the second mold 4 to different heights, the first shaft core 11 and the second shaft core 12 on the first mold 3 can pass through the second mold 4 and connect with the core pulling assembly 5, so that the core pulling assembly 5 can pull out the first shaft core 11 and the second shaft core 12 in the first mold 3.

[0044] like Figures 1-4 As shown, both the first mold 3 and the second mold 4 include an upper mold 31 and a lower mold 32.

[0045] The lower mold 32 is located in the mold groove of the base 1, the upper mold 31 is located in the mold groove of the cover plate 2, a casting groove is provided at the contact point between the upper mold 31 and the lower mold 32, and a first core 11 and a second core 12 are provided on the lower mold 32 corresponding to the casting groove.

[0046] The cover plate 2 is provided with a pouring pipe 21, which passes through the upper mold 31 and is connected to a diversion pipe 22, which is connected to the pouring tank.

[0047] In this embodiment, the casting material is introduced through the casting pipe 21, and the material enters the casting tank through the diversion pipe 22. The chain plate is formed in the casting tank. After the core pulling assembly 5 pulls out the first shaft core 11 and the second shaft core 12 on the chain plate, the chain plate on the lower mold 32 can be removed by opening the upper mold 31.

[0048] like Figures 5-10 As shown, the core-pulling assembly 5 includes: a core-pulling mechanism 6 and a driving mechanism 7;

[0049] The core-pulling mechanism 6 is connected to the first shaft core 11 and the second shaft core 12. The output end of the driving mechanism 7 is connected to the core-pulling mechanism 6 and is used to drive the core-pulling mechanism 6 to pull out the first shaft core 11 and the second shaft core 12.

[0050] The core-pulling mechanism 6 includes: a core-pulling slide plate 61, a core-pulling slide rail 62, and a connecting plate 63;

[0051] The output end of the drive mechanism 7 is connected to the connecting plate 63. A locking block 64 is fixed on the connecting plate 63. A slot is provided on the core-pulling slide plate 61. The locking block 64 is located in the slot and has a certain gap with the inner wall of the slot. Both ends of the core-pulling slide plate 61 are slidably mounted on the core-pulling slide rail 62. The direction of the core-pulling slide rail 62 is the same as the axial direction of the second shaft core 12. One end of the second shaft core 12 is connected to the core-pulling slide plate 61. A strip hole is provided on the core-pulling slide plate 61 corresponding to the first shaft core 11. The first shaft core 11 passes through the strip hole and is connected to the connecting plate 63. The output direction of the drive mechanism 7 is the same as the axial direction of the first shaft core 11.

[0052] In this embodiment, the drive mechanism 7 pulls the connecting plate 63 to move linearly, causing the connecting plate 63 to move the core-pulling slide plate 61 on the core-pulling slide rail 62. The connecting plate 63 pulls the first shaft core 11 to move linearly and be pulled out of the chain plate. The core-pulling slide plate 61 moves linearly on the core-pulling slide rail 62 and pulls the second shaft core 12 to be pulled out of the chain plate. This achieves the simultaneous extraction of the first shaft core 11 and the second shaft core 12 from the chain plate, reducing the production cycle time of the chain plate and improving the production efficiency of the chain plate.

[0053] like Figures 5-10 As shown, the card block 64 is L-shaped and has a vertical plate and a horizontal plate. One end of the vertical plate is connected to the connecting plate 63, and the horizontal plate is located in the slot of the core-pulling slide plate 61. The slot has a gap on the side of the vertical plate.

[0054] In this embodiment, during the movement of the core-pulling slide plate 61 on the core-pulling slide rail 62, the core-pulling slide plate 61 moves perpendicular to the axial direction relative to the first shaft core 11. Through the gap between the inner wall of the slot and the slot block 64 and the strip hole, the movement of the core-pulling slide plate 61 does not affect the connecting plate 63 pulling the first shaft core 11.

[0055] like Figures 5-7 As shown, the drive mechanism 7 includes: a drive cylinder 71 and a fixed plate 72;

[0056] The drive cylinder 71 is fixed on the fixing plate 72. Two core-pulling slide rails 62 are connected to both ends of the fixing plate 72 respectively. The output end of the drive cylinder 71 is connected to the connecting plate 63.

[0057] In this embodiment, the connecting plate 63 is moved by driving the cylinder 71, so that the core-pulling slide plate 61 can move on the core-pulling slide rail 62.

[0058] Above, refer to Figures 1-10 This invention describes a chain plate stacking production device according to an embodiment of the present invention. The chain plates are cast and formed in a casting tank. By setting the first mold 3 and the second mold 4 out of position, the shaft cores on the first mold 3 and the second mold 4 are misaligned, which makes it easier for the core pulling assembly 5 to pull out the shaft cores on the first mold 3 and the second mold 4 at the same time, thereby improving the production efficiency of the chain plates.

[0059] It should be noted that, in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.

[0060] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above content. Therefore, the scope of protection of the present invention should be defined by the appended claims.

Claims

1. A chain plate stacking production device, characterized in that, include: Frame components, mold components, and core-pulling components; The frame assembly includes: a base and a cover plate; The cover plate is located above the base, and both the base and the cover plate are provided with mold grooves, and the mold assembly is located in the mold grooves; The mold assembly includes: a first mold and a second mold; Both the first mold and the second mold are provided with casting grooves. The first mold and the second mold are provided with a first core and a second core corresponding to the casting grooves. The first mold and the second mold are staggered. The first core and the second core are both connected to the core-pulling assembly. The core-pulling assembly is used to pull out the first core and the second core.

2. The chain plate stacking production device as described in claim 1, characterized in that, The horizontal height of the casting groove in the first mold is lower than the horizontal height of the casting groove in the second mold, and the first and second shafts in the first mold pass through the second mold and are connected to the core-pulling assembly.

3. The chain plate stacking production device as described in claim 1, characterized in that, Both the first mold and the second mold include: an upper mold and a lower mold; The lower mold is located in the mold groove of the base, the upper mold is located in the mold groove of the cover plate, a casting groove is provided at the contact point between the upper mold and the lower mold, and a first shaft core and a second shaft core are provided on the lower mold corresponding to the casting groove.

4. The chain plate stacking production device as described in claim 3, characterized in that, The cover plate is provided with a casting pipe, which passes through the upper mold and is connected to a diversion pipe, which is connected to the casting tank.

5. The chain plate stacking production device as described in claim 1, characterized in that, The core-pulling assembly includes: a core-pulling mechanism and a driving mechanism; The core-pulling mechanism is connected to the first and second shaft cores, and the output end of the drive mechanism is connected to the core-pulling mechanism to drive the core-pulling mechanism to pull out the first and second shaft cores.

6. The chain plate stacking production device as described in claim 5, characterized in that, The core-pulling mechanism includes: a core-pulling slide plate, a core-pulling slide rail, and a connecting plate; The output end of the drive mechanism is connected to the connecting plate. A locking block is fixed on the connecting plate. A locking slot is provided on the core-pulling slide plate. The locking block is located in the locking slot and has a certain gap with the inner wall of the locking slot. Both ends of the core-pulling slide plate are slidably mounted on the core-pulling slide rail. The direction of the core-pulling slide rail is the same as the axial direction of the second shaft. One end of the second shaft is connected to the core-pulling slide plate. A strip hole is provided on the core-pulling slide plate corresponding to the first shaft. The first shaft passes through the strip hole and is connected to the connecting plate. The output direction of the drive mechanism is the same as the axial direction of the first shaft.

7. The chain plate stacking production device as described in claim 6, characterized in that, The card block is L-shaped and has a vertical plate and a horizontal plate. One end of the vertical plate is connected to the connecting plate, and the horizontal plate is located in the card slot of the core-pulling slide. The card slot has a gap on the side of the vertical plate.

8. The chain plate stacking production device as described in claim 5, characterized in that, The drive mechanism includes: a drive cylinder and a fixed plate; The drive cylinder is fixed on the fixed plate, and two core-pulling slide rails are connected to both ends of the fixed plate. The output end of the drive cylinder is connected to the connecting plate.