A material feeding and bagging integrated equipment

Abstract

This application discloses an integrated material feeding and bagging device, relating to the field of automated logistics packaging equipment technology. It includes: a material feeding valve device; a movable buffer feeding bin; a suction port; a hose; a vacuum feeder connected to the hose; an intelligent control platform for controlling the vacuum feeder's suction and the material feeding valve device's feeding; a discharge valve switch located below the storage bin for controlling material discharge; a discharge port located below the discharge valve switch; and a movable bagging trolley device located below the discharge port for opening the packaging bag and fixing the bag opening to allow material to be loaded into the bag. Through the mobility design of the movable buffer feeding bin and the movable bagging trolley device, and the automated control of the vacuum feeder and the material feeding valve device by the intelligent control platform, the device achieves flexible movement during material feeding and bagging without manual intervention, solving the problem of requiring manual intervention due to equipment obstruction.

Description

Technical Field

[0001] This application relates to the field of automated logistics packaging equipment, and in particular to an integrated feeding and bagging device. Background Technology

[0002] In the chemical production and logistics packaging sectors, material bagging is one of the core processes, especially suitable for packaging granules and powders from the screw feed of chemical fiber plants. With the development of industrial automation, higher demands are placed on the mobility, sealing performance, and operational efficiency of bagging equipment. Traditional bagging equipment is mostly fixed in place, requiring manual operation for tasks such as bagging and straightening. This is not only inefficient but also poses serious safety hazards under harsh conditions such as high temperatures and corrosive materials.

[0003] Currently common bagging equipment suffers from the following technical shortcomings: fixed installation, unable to adapt to flexible operation needs in various scenarios; numerous manual operation steps, resulting in poor bagging accuracy and high labor intensity; pipe connections using flange or clamp structures, making disassembly and maintenance time-consuming and labor-intensive; and insufficient sealing performance, easily leading to material leakage and environmental pollution. Existing technologies attempt to improve mobility and automation, but significant deficiencies remain in key performance aspects such as high-pressure sealing and rapid disassembly, making it difficult to meet the demands of modern chemical production for efficient, safe, and flexible bagging.

[0004] Therefore, we need an integrated feeding and bagging device to solve the problem of equipment obstruction during feeding and bagging, which requires manual intervention. This device can be moved flexibly without manual intervention during feeding and bagging. Utility Model Content

[0005] The purpose of this application is to solve the problem of equipment obstruction during material feeding and bagging, which requires manual intervention. To solve the above problem, this application provides an integrated material feeding and bagging device that allows the equipment to move flexibly without manual intervention during material feeding and bagging.

[0006] To achieve the above objectives, the embodiments of this application adopt the following technical solutions: a discharge air valve device for controlling the discharge of materials; a movable buffer discharge bin located below the discharge air valve device for receiving materials discharged from the discharge air valve device and allowing continuous discharge; a suction port located on the movable buffer discharge bin; a sealed pipe connected to the suction port; a hose connected to the sealed pipe and the storage bin; a vacuum feeder connected to the hose for sucking materials from the movable buffer discharge bin into the storage bin; an intelligent control operation platform for controlling the suction of the vacuum feeder and the discharge of the discharge air valve device; a discharge valve switch located below the storage bin for controlling the discharge of materials; a discharge port located below the discharge valve switch; and a movable bagging trolley device located below the discharge port for opening the packaging bag and fixing the bag opening to allow materials to be loaded into the packaging bag.

[0007] In the above technical solution, the embodiments of this application achieve flexible movement of the equipment during material feeding and bagging without manual intervention through the mobility design of the movable buffer feeding bin and the movable bagging trolley device, and the automated control of the vacuum feeder and the feeding air valve device by the intelligent control operation platform, thus solving the problem of needing manual intervention due to the fixed obstruction of the equipment.

[0008] Furthermore, according to the embodiments of this application, both the movable buffer discharge bin and the movable bagging trolley are equipped with pulleys with braking function.

[0009] Furthermore, according to an embodiment of this application, the high-temperature resistant sealing pipe and hose are connected by a rotary locking device for assembly and disassembly.

[0010] Furthermore, according to an embodiment of this application, the unloading valve switch can automatically sense the material level in the storage bin to balance the rhythm of conveying and bagging.

[0011] Furthermore, according to an embodiment of this application, the movable bagging cart device includes a mechanism for opening the packaging bag and securing the bag opening, and a device for assisting in straightening the bag.

[0012] Furthermore, according to an embodiment of this application, a support frame is provided above the movable bagging trolley device to support the hose.

[0013] Furthermore, according to an embodiment of this application, the inner wall of the storage bin is provided with an inclined guide plate for guiding the material to flow evenly toward the unloading valve switch.

[0014] Furthermore, according to an embodiment of this application, a container wooden board is provided below the packaging bag.

[0015] Furthermore, according to an embodiment of this application, the suction port adopts a funnel-shaped design with a smooth inner wall.

[0016] Furthermore, according to an embodiment of this application, vacuum suction is provided and an exhaust port is included.

[0017] Compared with the prior art, this application has the following advantages: Through the mobility design of the movable buffer feeding bin and the movable bagging trolley, and the automated control of the vacuum feeder and the feeding air valve device by the intelligent control operation platform, this application realizes the flexible movement of the equipment during feeding and bagging without manual intervention, and solves the problem of needing manual intervention due to the fixed obstruction of the equipment. Attached Figure Description

[0018] The present application will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 This is an isometric drawing of a material feeding and bagging integrated device.

[0020] Figure 2 This is a front view of an integrated material feeding and bagging device.

[0021] Figure 3 This is a top view of a material feeding and bagging integrated device.

[0022] Figure 4 This is the front view of the improved storage silo.

[0023] Figure 5 yes Figure 4 Full sectional view.

[0024] In the attached diagram: 11. Discharge air valve device; 2. Movable buffer discharge bin; 3. Suction port.

[0025] 4. Sealed pipes; 5. Flexible hoses; 12. Vacuum feeder.

[0026] 121. Vent, 1. Intelligent control operation platform, 7. Storage silo.

[0027] 71. Threaded interface; 8. Unloading valve switch; 82. Unloading port.

[0028] 9. Movable bagging cart device; 91. Packaging bag; 92. Support frame.

[0029] 93. Containerized wooden planks. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] In the description of this utility model, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and apparatus have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.

[0034] Example 1: As Figure 1-2 As shown, a material feeding and bagging integrated device includes: a material feeding air valve device 1, used to control the feeding speed and flow rate of materials (such as granules from the screw nozzle of a chemical fiber plant). The material feeding air valve device 1 ensures that the material flows steadily into the lower component by precisely adjusting the valve opening. The precise control of the material feeding air valve device 1 solves the problem of manual adjustment caused by uneven feeding in traditional equipment, and improves feeding efficiency and stability.

[0035] A movable buffer discharge bin 2 is installed below to receive materials released from the discharge air valve device 1 and allows continuous discharge. The buffer discharge bin is equipped with casters with brakes, which facilitates flexible movement in the warehouse or workshop. The brake function ensures that the position is fixed during operation. The movable buffer discharge bin 2 and its casters solve the limitation of equipment being fixed and obstructed, allowing the equipment to be flexibly deployed in different scenarios. The continuous discharge design avoids frequent valve opening and closing, improving production efficiency.

[0036] The buffer discharge hopper is equipped with a suction port 3, which adopts a funnel-shaped design with a smooth inner wall to reduce material blockage and improve suction efficiency. The optimized design of the funnel-shaped suction port 3 enhances the smoothness of material suction, reduces the need for manual cleaning of blockages, and further reduces manual intervention.

[0037] The suction port 3 connects to the high-temperature resistant sealed pipe 4, which is connected to the hose 5 via a rotary locking device for easy assembly and disassembly. The hose 5 connects the sealed pipe 4 to the storage hopper 7, ensuring the sealing of material transmission. The combination of the high-temperature resistant sealed pipe 4 and the rotary locking device simplifies the equipment installation and disassembly process, solving the limitation of fixed equipment being difficult to adjust. The flexible connection of the hose 5 supports equipment mobility and reduces the complexity of manual operation.

[0038] The vacuum feeder 12 draws material from the buffer discharge bin into the storage bin 7 through the hose 5. The feeder is equipped with an exhaust port 121 to maintain internal pressure balance.

[0039] The inner wall of the storage bin 7 is equipped with an inclined guide plate to guide the material to flow evenly to the discharge valve switch 8 below, ensuring smooth material flow. The inclined guide plate optimizes the material flow, prevents accumulation or unevenness, reduces manual intervention in adjusting the material flow direction, and improves bagging efficiency.

[0040] The intelligent control operation platform 1 controls the material suction of the vacuum feeder 12 and the material discharge of the discharge air valve device 1. It achieves automated operation by preset time and weight. The automated regulation of the intelligent control operation platform 1 solves the problem of traditional equipment relying on manual monitoring, manages material flow in real time, and significantly reduces manual intervention.

[0041] Below the storage bin 7 is a discharge valve switch 8, which can automatically sense the material level and balance the conveying and bagging rhythm. The automatic sensing discharge valve switch 8 ensures the accuracy and rhythm stability of material discharge and avoids the tedious operation of manually adjusting the discharge speed.

[0042] Below the discharge valve switch 8 is the discharge port 82, through which material enters the movable bagging trolley device 9. The bagging trolley device is equipped with pulleys with brakes and includes a clamping mechanism to open the packaging bag 91 and secure the bag opening, as well as a device to assist in straightening the bag. A support frame 92 is installed above the trolley to support the hose 5 and prevent it from sagging. A pallet 93 is placed under the packaging bag 91 for easy forklift transport. The pulley design of the movable bagging trolley device 9 allows for flexible movement, the clamping mechanism and auxiliary straightening device automatically secure the bag opening, the support frame 92 ensures the stability of the hose 5, and the pallet 93 facilitates transport, solving the problem of limited operation of fixed equipment.

[0043] In the chemical fiber plant, granules from the screw feeder flow into the buffer discharge hopper via the discharge valve device 1, ensuring continuous discharge and preventing inefficiency. The vacuum feeder 12 draws material into the storage hopper 7 through the funnel-shaped suction port 3 and sealed pipe 4, while the intelligent control platform 1 monitors the entire process in real time. The material is guided by an inclined guide plate to the discharge valve switch 8, and after automatically sensing the inventory level, it enters the packaging bag 91 of the bagging trolley device through the discharge port 82. After bagging, the packaging bag 91 is transferred by a forklift to the pallet 93. The entire process achieves flexible movement and requires no manual intervention through mobility design (pulleys, rotary locking device) and automated control (intelligent platform, automatic sensing valve).

[0044] Example 2: Figure 3-4 As shown, based on Embodiment 1, this embodiment further improves the storage bin 7, including: all interfaces of the storage bin 7 are improved to threaded hole structures, with a threaded interface 71 connected to each threaded hole. The external thread of the threaded interface 71 matches the internal thread of the threaded hole, and the threaded interface 71 can rotate within the threaded hole. However, a limiting flange is provided at the bottom of the threaded hole to prevent the threaded interface 71 from being completely unscrewed, ensuring connection stability. The end of the hose 5 is designed with an external threaded connector. During installation, it is not necessary to rotate the hose 5 itself; simply align the hose 5 connector with the internal thread of the threaded interface 71, and a tight connection between the hose 5 and the threaded interface 71 can be achieved by rotating the threaded interface 71. This design avoids the hose 5 from twisting or tangling due to rotation, extends the service life of the hose 5, and simplifies the installation and disassembly process.

[0045] Example 3: Figure 1-5 As shown, based on Embodiments 1-2, this embodiment also provides a method for using the integrated material feeding and bagging device, including: before use, moving the device to a designated position and fixing its position using the movable buffer feeding bin 2 and the movable bagging trolley device 9 with braked pulleys. Connecting the high-temperature resistant sealing pipe 4 to the suction port 3, and connecting the hose 5 to the sealing pipe 4 and the storage bin 7 via a rotary locking device.

[0046] The operator sets the feeding time, weight, and suction rate on the intelligent control platform 1 and starts the equipment. The feeding air valve device 1 controls the material (such as powder from a chemical fiber plant) to flow into the movable buffer feeding bin 2 according to the set parameters. The funnel-shaped design of the suction port 3 ensures smooth suction. The vacuum suction machine 12 sucks the material into the storage bin 7 through the hose 5, and the exhaust port 121 maintains the internal pressure balance of the suction machine. The inclined guide plate in the storage bin 7 guides the material to flow evenly to the discharge valve switch 8. The discharge valve switch 8 automatically senses the storage volume and controls the discharge rhythm. The material enters the movable bagging trolley device 9 through the discharge port 82. The operator places the packaging bag 91 on the trolley. The clamping mechanism of the trolley opens and fixes the bag opening. The auxiliary straightening device ensures that the bag is in an accurate position. A container wooden board 93 is placed under the packaging bag 91 for forklift transportation. After bagging is complete, the clamping mechanism is released, the packaging bag 91 is removed, and a forklift is used to transfer the packaged bag 91 (placed on the container wooden board 93) to the designated location. The entire process is automated through the intelligent control platform 1, and the equipment can be flexibly moved to different scenarios, is easy to operate, and is highly efficient.

[0047] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A material feeding and bagging integrated device, characterized in that, include: The discharge valve device is used to control the discharge of materials; A movable buffer discharge bin is located below the discharge air valve device to receive material discharged from the discharge air valve device and to allow continuous discharge. The suction port is located on the movable buffer discharge hopper; A sealed pipe is connected to the suction port; A flexible hose connects the sealed pipe and the storage silo; A vacuum feeder, connected to the hose, is used to draw material from the movable buffer discharge bin into the storage bin; An intelligent control operation platform is used to control the material suction of the vacuum feeder and the material discharge of the discharge air valve device; The unloading valve switch is located below the storage silo and is used to control the unloading of materials; The discharge port is located below the discharge valve switch; A movable bagging trolley device is located below the discharge port to open the packaging bag and fix the bag opening so that the material can be filled into the packaging bag.

2. The integrated feeding and bagging equipment according to claim 1, characterized in that, Both the movable buffer hopper and the movable bagging trolley are equipped with pulleys with braking function.

3. The integrated feeding and bagging equipment according to claim 1, characterized in that, The sealed pipe and the hose are connected by a rotary locking device for assembly and disassembly.

4. The integrated feeding and bagging equipment according to claim 1, characterized in that, The discharge valve switch can automatically sense the material level in the storage bin to balance the rhythm of conveying and bagging.

5. The material feeding and bagging integrated device according to claim 1, characterized in that, The movable bagging cart device includes a mechanism for opening the packaging bag and fixing the bag opening, as well as a device for assisting in straightening the bag.

6. The integrated feeding and bagging equipment according to claim 1, characterized in that, A support frame is provided above the movable bagging cart to support the hose.

7. The integrated feeding and bagging equipment according to claim 1, characterized in that, The inner wall of the storage silo is equipped with an inclined guide plate to guide the material to flow evenly toward the unloading valve switch.

8. The material feeding and bagging integrated device according to claim 1, characterized in that, The packaging bag is fitted with a wooden board underneath.

9. The material feeding and bagging integrated device according to claim 1, characterized in that, The suction port adopts a funnel-shaped design with a smooth inner wall.

10. The integrated feeding and bagging equipment according to claim 1, characterized in that, The vacuum suction device is equipped with an exhaust port.

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