A wear-resistant and anti-aging drip irrigation tape processing equipment

Abstract

This utility model relates to the field of drip irrigation tape production and processing technology, and discloses a wear-resistant and anti-aging drip irrigation tape processing equipment, including a protective plate. A first motor is fixedly connected to one outer wall of the protective plate. The output end of the first motor passes through a ratchet and is fixedly connected to a first gear. The teeth of the ratchet are engaged with a pawl. The teeth of the first gear are engaged with a first rack. A bracket is fixedly connected to the outer wall of the first rack. A guide post is slidably connected to the inner wall of the bracket. The clamping plate is provided with two sets of connecting sleeves, each fixedly connected to a mounting bucket. An adjustment component is provided on the lower side of the protective plate. In this utility model, through the cooperation of the first motor, ratchet, and rack and gear, combined with the second motor driving the clamping plate to rotate, it not only achieves the effect of quickly clamping and fixing the mounting bucket to adapt to different sizes, but also has the effect of adapting to the production of mounting buckets of different sizes.

Description

Technical Field

[0001] This utility model relates to the field of drip irrigation tape production and processing technology, and in particular to a wear-resistant and anti-aging drip irrigation tape processing equipment. Background Technology

[0002] Drip irrigation tape is a strip of plastic used in agricultural irrigation, typically flat or cylindrical. It has an internal flow channel structure and may have evenly distributed water outlets on the outside. In irrigation systems, drip irrigation tape is generally laid near the crop roots and connected to components such as water sources and pipelines to form a drip irrigation system.

[0003] Specialized equipment is used in the production and processing of drip irrigation tape to achieve efficient, precise, and large-scale production. Automated equipment (such as extruders, perforators, and winding machines) can precisely control the pipe wall thickness, drip hole spacing, and flow rate, ensuring product uniformity and durability. At the same time, mechanized production significantly improves efficiency, reduces labor costs, and allows for flexible adjustment of parameters to adapt to the needs of different crops, meeting the high-quality requirements of modern agriculture for water-saving irrigation systems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a wear-resistant and anti-aging drip irrigation tape processing equipment, aiming to improve the existing technology. The winding machine used in production usually uses a roller that is fixedly installed and covered with a wooden roller sleeve. The size is fixed during use. When producing drip irrigation tapes of different lengths and thicknesses, it is necessary to repeatedly install rollers of different sizes, resulting in long replacement time and affecting production.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A wear-resistant and anti-aging drip irrigation tape processing device includes a protective plate. A first motor is fixedly connected to one outer wall of the protective plate. The output end of the first motor passes through a ratchet and is fixedly connected to a first gear. The teeth of the ratchet are engaged with a pawl. The outer wall of the pawl is rotatably connected to the outer wall of the protective plate. The teeth of the first gear are engaged with a first rack. A bracket is fixedly connected to the outer wall of the first rack. A guide post is slidably connected to the inner wall of the bracket. The outer wall of the guide post is fixedly connected to the outer wall of the protective plate. A clamping plate is fixedly connected to the outer wall of the protective plate. A second motor is fixedly connected to the outer wall of the protective plate. A rotating stem is fixedly connected to the output end of the second motor. A protrusion is provided in the middle of the rotating stem. The inner wall shape of the clamping plate fits the shape of the rotating stem. The clamping plate has two sets of connecting sleeves fixedly connected to each other. An installation bucket is detachably installed inside the connecting sleeve. An adjustment component is provided on the lower side of the protective plate.

[0007] Preferably, the adjustment component includes a base, the upper side of which is slidably connected to the lower side of the protective plate, and a first electric push rod is fixedly connected to both outer walls of the base. The output end of the first electric push rod is fixedly connected to a sliding plate, and the inner wall of the sliding plate is slidably connected to the outer wall of the base.

[0008] Preferably, a second rack is fixedly connected to the upper surface of the slide plate, and a second gear is meshed with the tooth end of the second rack. The outer wall of the second gear is rotatably connected to the inner wall of the base and fixedly connected to the inner wall of the protective plate. A baffle is fixedly connected to the outer wall of the protective plate. A cutting blade is provided on the side where the protective plate and the base are connected. Two sets of cutting blades are arranged opposite each other, and the two sets of cutting blades are slidably connected on one side. One set of cutting blades is fixedly connected to the lower side of the protective plate, and the other set of cutting blades is fixedly connected to the upper side of the base.

[0009] Preferably, a receiving rack is fixedly connected inside the base, and a second electric push rod is fixedly connected to the inner wall of the middle part of the receiving rack.

[0010] Preferably, the output end of the second electric push rod is fixedly connected to an adjusting block, the outer wall of the adjusting block is slidably connected to the inner wall of the receiving rack, and the middle inner wall of the adjusting block is rotatably connected to an adjusting rod.

[0011] Preferably, a limiting plate is rotatably connected to the upper side of the adjusting rod, and the outer wall of the limiting plate is rotatably connected to the inner wall of the receiving rack.

[0012] Preferably, the outer wall of the adjusting rod is rotatably connected to a connecting rod, the top end of the connecting rod is rotatably connected to a guide plate, and the outer wall of the guide plate is slidably connected to the inner wall of the receiving rack.

[0013] Preferably, the outer wall of the guide plate is rotatably provided with a receiving rod, and the guide plate is provided with two sets of opposing receiving rods connected together.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, through the cooperation of the first motor, ratchet and gear rack, combined with the second motor driving the clamping plate to rotate, the drip irrigation tape can be automatically wound up. This not only achieves the effect of quickly clamping and fixing the installation bucket to fit different sizes, but also has the effect of adapting to the production of installation buckets of different sizes.

[0016] 2. In this utility model, the slide plate is driven by the first electric push rod, and the protective plate is flipped for packaging through rack and pinion transmission. During use, it plays a protective role for the surrounding operators. It also has the function of automatically cutting off excess drip irrigation tape by the cutting blade when resetting, reducing manual operation and improving the level of automation.

[0017] 3. In this utility model, when the second electric push rod is activated to drive the adjusting block to slide inside the receiving rack, the driving adjusting rod is driven to move the connecting rod and the guide plate up and down under the limit of the limiting plate. During use, it plays an auxiliary role in loading and unloading materials, reduces manual contact, and prevents the operator from being injured due to excessive material weight. Attached Figure Description

[0018] Figure 1 This is a perspective view of a wear-resistant and anti-aging drip irrigation tape processing equipment proposed in this utility model;

[0019] Figure 2 This is a partial schematic diagram of the ratchet of a wear-resistant and anti-aging drip irrigation tape processing equipment proposed in this utility model;

[0020] Figure 3 This is a partial schematic diagram of the connecting sleeve of a wear-resistant and anti-aging drip irrigation tape processing equipment proposed in this utility model;

[0021] Figure 4 This is a partial schematic diagram of the installation bucket of a wear-resistant and anti-aging drip irrigation tape processing equipment proposed in this utility model;

[0022] Figure 5 This is a partial schematic diagram of the receiving rod of a wear-resistant and anti-aging drip irrigation tape processing equipment proposed in this utility model.

[0023] Legend:

[0024] 1. Protective plate; 2. First motor; 3. Ratchet; 4. Pawl; 5. First gear; 6. First rack; 7. Bracket; 8. Guide post; 9. Second motor; 10. Clamping plate; 11. Connecting sleeve; 12. Mounting barrel; 13. Cutting blade; 14. Baffle; 15. First electric push rod; 16. Slide plate; 17. Second rack; 18. Second gear; 19. Base; 20. Receiving rack; 21. Second electric push rod; 22. Adjusting block; 23. Adjusting rod; 24. Limiting plate; 25. Connecting rod; 26. Guide plate; 27. Receiving rod. Detailed Implementation

[0025] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Reference Figures 1-4This utility model provides an embodiment of a wear-resistant and anti-aging drip irrigation tape processing device, including a protective plate 1. A first motor 2 is fixedly connected to one outer wall of the protective plate 1. The output end of the first motor 2 passes through a ratchet 3 and is fixedly connected to a first gear 5. The tooth end of the ratchet 3 is meshed with a pawl 4. The outer wall of the pawl 4 is rotatably connected to the outer wall of the protective plate 1. The tooth end of the first gear 5 is meshed with a first rack 6. The outer wall of the first rack 6 is fixedly connected to a bracket 7. The inner wall of the bracket 7 is slidably connected to a guide post 8. The outer wall of the guide post 8 is fixedly connected to the outer wall of the protective plate 1. The outer wall of the bracket 7 is fixedly connected to a clamping plate 10. A second motor 9 is fixedly connected to the outer wall of the protective plate 1. The output end of the second motor 9 is fixedly connected to a rotating stem. A protrusion is provided in the middle of the rotating stem. The inner wall shape of the clamping plate 10 fits the shape of the rotating stem. The clamping plate 10 is provided with two sets of connecting sleeves 11, each fixedly connected to a connecting sleeve 11. An installation bucket 12 is detachably installed inside the connecting sleeve 11. An adjustment component is provided on the lower side of the protective plate 1. The adjustment assembly includes a base 19, the upper side of which is slidably connected to the lower side of the protective plate 1. Both outer walls of the base 19 are fixedly connected to a first electric push rod 15. The output end of the first electric push rod 15 is fixedly connected to a slide plate 16. The inner wall of the slide plate 16 is slidably connected to the outer wall of the base 19.

[0027] Specifically, during use, the first motor 2 is started to open the clamping plate 10, and then the installation bucket 12 is placed inside the connecting sleeve 11. The first motor 2 is then started again to rotate the ratchet 3 and the first gear 5. During rotation, the first gear 5 drives the first rack 6 and the bracket 7 to slide under the limit of the guide post 8. The bracket 7 and the electric clamping plate 10 close, thus quickly installing and fixing the installation bucket 12. During use, the drip irrigation tape is wrapped or fixed onto the installation bucket 12. Then, the second motor 9 is started to rotate the drive rod, which in turn rotates the clamping plate 10, thus quickly winding and packaging the drip irrigation tape. During use, the ratchet 3 and pawl 4 lock the first gear 5 to prevent rotation. The pawl 4 is adjusted by a push rod or a wave rod. The system improves the efficiency of automated production during use. By adjusting the components, the first electric push rod 15 drives the slide plate 16 to rotate, which in turn drives the protective plate 1 to flip, thereby rolling or packaging. During use, the baffle 14 prevents the drip irrigation tape from rebounding due to its high tension in case of accidents, while the protective plate 1 protects the surrounding operators. The baffle 14 also protects the mechanism. When the protective plate 1 rotates, the cutting blade 13 cuts off the excess drip irrigation tape. In addition to improving the automation effect, the first gear 5 rotates, opening the connecting sleeve 11 and releasing the installation bucket 12, so that the rolled drip irrigation tape can be caught by the receiving rod 27 on the lower side. This can speed up the production process.

[0028] Reference Figures 1-2 A second rack 17 is fixedly connected to the upper surface of the slide plate 16. The tooth ends of the second rack 17 are meshed with a second gear 18. The outer wall of the second gear 18 is rotatably connected to the inner wall of the base 19 and fixedly connected to the inner wall of the protective plate 1. A baffle 14 is fixedly connected to the outer wall of the protective plate 1. A cutting blade 13 is provided on the side where the protective plate 1 and the base 19 are connected. Two sets of cutting blades 13 are arranged opposite each other, and the two sets of cutting blades 13 are slidably connected on one side. One set of cutting blades 13 is fixedly connected to the lower side of the protective plate 1, and the other set of cutting blades 13 is fixedly connected to the upper side of the base 19.

[0029] Specifically, when the first electric push rod 15 drives the slide plate 16 to move, the slide plate 16 slides on the outer wall of the base 19, thereby limiting the slide plate 16 during use. During use, when the second rack 17 drives the second gear 18 to rotate, the protective plate 1 will be flipped to perform the packaging operation. When the packaging is completed and the protective plate 1 is reset, the cutter 13 will cut off the excess drip irrigation tape. The process is highly automated and requires little manual intervention. At the same time, after the protective plate 1 is flipped, it also protects the operator during packaging.

[0030] Reference Figure 1 and Figure 5 A receiving rack 20 is fixedly connected inside the base 19, and a second electric push rod 21 is fixedly connected to the inner wall of the middle part of the receiving rack 20. An adjusting block 22 is fixedly connected to the output end of the second electric push rod 21. The outer wall of the adjusting block 22 is slidably connected to the inner wall of the receiving rack 20, and an adjusting rod 23 is rotatably connected to the inner wall of the middle part of the adjusting block 22. A limiting plate 24 is rotatably connected to the upper side of the adjusting rod 23, and the outer wall of the limiting plate 24 is rotatably connected to the inner wall of the receiving rack 20. A connecting rod 25 is rotatably connected to the outer wall of the adjusting rod 23, and a guide plate 26 is rotatably connected to the top of the connecting rod 25. The outer wall of the guide plate 26 is slidably connected to the inner wall of the receiving rack 20. A receiving rod 27 is rotatably arranged on the outer wall of the guide plate 26, and two sets of opposing receiving rods 27 are connected to the guide plate 26.

[0031] Specifically, after packaging, the first gear 5 rotates to lower the installation bucket 12, which is then caught by the receiving rod 27. The second electric push rod 21 drives the adjusting block 22 to move up and down on the inner wall of the receiving rack 20, thereby driving the adjusting rod 23 to rotate the connecting rod 25 under the limit of the limiting plate 24. During use, the connecting rod 25 moves up and down, which in turn drives the guide plate 26 to move up and down, thus adjusting the height of the receiving rod 27. This not only facilitates loading and unloading but also helps to catch the packaged installation bucket 12 and guides the receiving rod 27 to move downwards via the guide plate 26, thereby facilitating material removal and reducing manual labor.

[0032] Working principle: When this equipment is needed, the installation bucket 12 is first installed inside the connecting sleeve 11. Then, the first motor 2 is started to drive the ratchet 3 and the first gear 5 to rotate. During the rotation of the first gear 5, the first rack 6 and the bracket 7 are driven to move the clamping plate 10 on the drive rod of the second motor 9 under the limit of the guide post 8. This achieves the effect of adjusting the size of the material to adapt to production. Compared with the conventional fixed size, it can quickly adapt to different products for production. During use, after the installation bucket 12 is fixed, the first electric push rod 15 is started to drive the slide plate 16 and the second rack 17 to slide under the limit of the base 19. The second rack 17 drives the second gear 18 to rotate. This causes the protective plate 1 to flip. After flipping, the protective plate 1 not only provides protection but also acts as a limit when the drip irrigation tape breaks due to high tension. When the protective plate 1 flips, the front pressing part of the protective plate 1 forms a limit to prevent operators from entering the danger zone during operation. The baffle 14 protects the structure during use. After packaging is completed, the protective plate 1 is reset by rotating the second gear 18. During reset, the cutting blade 13 connected to the protective plate 1 and the base 19 will cut off the excess drip irrigation tape to complete the packaging. Then, the first gear 5 rotates to release the packaged installation bucket 12.

[0033] After the packaged installation bucket 12 is released, the material is directly caught by the receiving rod 27. This not only avoids injury to workers due to the excessive weight of the material when manually unloading, but also reduces the physical exertion of workers. During use, the second electric push rod 21 is activated, which drives the adjusting block 22 to slide inside the receiving frame 20. This drives the adjusting rod 23 to move up and down under the limit of the limiting plate 24, thereby moving the connecting rod 25 and the guide plate 26. This, in turn, moves the receiving rod 27 up and down. When it moves up, it serves to feed and receive the material, while when it moves down, it assists in unloading. The automation level is high during use, requiring minimal manual intervention. This not only reduces labor costs but also reduces the physical exertion of workers.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wear-resistant and anti-aging drip irrigation tape processing equipment, comprising a protective plate (1), characterized in that: A first motor (2) is fixedly connected to one side of the outer wall of the protective plate (1). The output end of the first motor (2) passes through a ratchet (3) and is fixedly connected to a first gear (5). The tooth end of the ratchet (3) is meshed with a pawl (4). The outer wall of the pawl (4) is rotatably connected to the outer wall of the protective plate (1). The tooth end of the first gear (5) is meshed with a first rack (6). The outer wall of the first rack (6) is fixedly connected to a bracket (7). The inner wall of the bracket (7) is slidably connected to a guide post (8). The outer wall of the guide post (8) is... The bracket (7) is fixedly connected to the outer wall of the protective plate (1). The outer wall of the bracket (7) is fixedly connected to the clamp plate (10). The outer wall of the protective plate (1) is fixedly connected to the second motor (9). The output end of the second motor (9) is fixedly connected to the rotor. The rotor has a protrusion in the middle. The inner wall shape of the clamp plate (10) fits the shape of the rotor. The clamp plate (10) is provided with two sets of connecting sleeves (11) fixedly connected to each other. The connecting sleeve (11) has a detachable installation bucket (12) installed inside. The lower side of the protective plate (1) is provided with an adjustment component.

2. The wear-resistant and anti-aging drip irrigation tape processing equipment according to claim 1, characterized in that: The adjustment assembly includes a base (19), the upper side of which is slidably connected to the lower side of the protective plate (1). Both outer walls of the base (19) are fixedly connected to a first electric push rod (15). The output end of the first electric push rod (15) is fixedly connected to a slide plate (16), and the inner wall of the slide plate (16) is slidably connected to the outer wall of the base (19).

3. The wear-resistant and anti-aging drip irrigation tape processing equipment according to claim 2, characterized in that: The upper surface of the slide plate (16) is fixedly connected to a second rack (17), and the tooth end of the second rack (17) is meshed with a second gear (18). The outer wall of the second gear (18) is rotatably connected to the inner wall of the base (19) and fixedly connected to the inner wall of the protective plate (1). The outer wall of the protective plate (1) is fixedly connected to a baffle (14). A cutting blade (13) is provided on the side where the protective plate (1) and the base (19) are connected. Two sets of cutting blades (13) are arranged opposite each other, and the two sets of cutting blades (13) are slidably connected on one side. One set of cutting blades (13) is fixedly connected to the lower side of the protective plate (1), and the other set of cutting blades (13) is fixedly connected to the upper side of the base (19).

4. The wear-resistant and anti-aging drip irrigation tape processing equipment according to claim 3, characterized in that: The base (19) is fixedly connected to a receiving rack (20), and a second electric push rod (21) is fixedly connected to the inner wall of the middle part of the receiving rack (20).

5. The wear-resistant and anti-aging drip irrigation tape processing equipment according to claim 4, characterized in that: An adjusting block (22) is fixedly connected to the output end of the second electric push rod (21). The outer wall of the adjusting block (22) is slidably connected to the inner wall of the receiving rack (20). An adjusting rod (23) is rotatably connected to the inner wall of the middle part of the adjusting block (22).

6. The wear-resistant and anti-aging drip irrigation tape processing equipment according to claim 5, characterized in that: The upper side of the adjusting rod (23) is rotatably connected to the limiting plate (24), and the outer wall of the limiting plate (24) is rotatably connected to the inner wall of the receiving rack (20).

7. The wear-resistant and anti-aging drip irrigation tape processing equipment according to claim 5, characterized in that: The outer wall of the adjusting rod (23) is rotatably connected to a connecting rod (25), and the top end of the connecting rod (25) is rotatably connected to a guide plate (26). The outer wall of the guide plate (26) is slidably connected to the inner wall of the receiving rack (20).

8. The wear-resistant and anti-aging drip irrigation tape processing equipment according to claim 7, characterized in that: The outer wall of the guide plate (26) is rotatably provided with a receiving rod (27), and the guide plate (26) is provided with two sets of opposing receiving rods (27) connected together.

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