Waterproof mesh fabric single-sided embossing device
By introducing an adhesive sleeve and a push-button structure into the mesh fabric embossing device, combined with a servo motor drive and a dust collection device, the problem of incomplete cleaning of impurities on the mesh fabric surface is solved, achieving efficient cleaning and improved production quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI PUSUN PLASTIC PROD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-06-30
Smart Images
Figure CN224431018U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mesh fabric processing technology, specifically a device for single-sided embossing of waterproof mesh fabric. Background Technology
[0002] Mesh fabric is made of medium-alkali or alkali-free glass fiber yarn and coated with alkali-resistant polymer emulsion. The application of mesh is more associated with the advertising industry, and it is mainly used for advertising on the walls of high-rise buildings. Due to the special material properties of mesh fabric, it is stronger and more durable than ordinary cloth because of its high strength and good alkali resistance. During the production and processing of mesh panels, the surface of the mesh fabric needs to be embossed using embossing equipment.
[0003] In the prior art, a mesh fabric embossing device with announcement number CN219218420U belongs to the field of embossing device technology. It includes: a frame, an embossing roller, a rubber roller, and a heating plate. The embossing roller and the rubber roller are arranged side-by-side on the frame, and the embossing roller can be pressed tightly against the rubber roller under the action of a pushing mechanism. The heating plate is located above the embossing roller and the rubber roller, and includes several evenly distributed ceramic heating plates, each of which can be controlled independently. This invention uses multiple evenly distributed ceramic heating plates to heat the mesh fabric, and achieves segmented heating control by individually controlling the ceramic heating plates. When the fabric width is small, the heating plates on both sides of the fabric can be turned off to reduce heat waste and save energy.
[0004] However, while this type of mesh fabric embossing equipment can effectively emboss the surface of the mesh fabric, it does not provide a good cleaning effect on the top and bottom surfaces of the mesh fabric during the traction and conveying process before embossing. This can easily cause impurities to be pressed into the mesh fabric by the embossing machine, resulting in impurities being embedded in the mesh fabric and reducing the quality of the mesh fabric embossing production.
[0005] Therefore, in view of this, we studied and improved the existing structure to address its shortcomings and proposed a single-sided embossing device for waterproof mesh fabric. Utility Model Content
[0006] The purpose of this invention is to provide a single-sided embossing device for waterproof mesh fabric, so as to solve the problem mentioned in the background art of the poor ease of cleaning of the top and bottom surfaces of the mesh fabric.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a single-sided embossing device for waterproof mesh fabric, comprising a main body, an embossing roller rotatably connected to the outer wall of the main body, a mesh fabric conveyed to the outer wall of the embossing roller, a displacement sensor provided on the outer wall of the main body, a dust collection frame fixedly connected to the outer wall of the main body, a first servo motor provided on the outer wall of the dust collection frame, a threaded rod fixedly connected to the output end of the first servo motor, an adjusting slider threadedly connected to the outer wall of the threaded rod and slidably connected to the outer wall of the dust collection frame, a rotating roller rotatably connected to the outer wall of the adjusting slider, an adhesive sleeve detachably connected to the outer wall of the rotating roller, a dust collection hood provided on the outer wall of the dust collection frame, a connecting pipe provided on the outer wall of the dust collection hood, and a collection box fixedly connected to one end of the connecting pipe.
[0008] Furthermore, a second servo motor is provided on the outer wall of the vacuum cleaner frame. A worm gear is fixedly connected to the output end of the second servo motor. A worm wheel meshes with the outer wall of the worm gear. A swing rod is fixedly connected to the rotation center of the worm wheel through a rotating shaft. A dial lever is fixedly connected to one end of the swing rod.
[0009] Furthermore, the embossing rollers are provided in two sets, with the two sets of embossing rollers rotating in opposite directions, and the embossing rollers are heated internally by heating rods, with the heating temperature adjusted by a controller.
[0010] Furthermore, the threaded rod is provided in two sets, and the two sets of threaded rods rotate in opposite directions.
[0011] Furthermore, the rotating rollers and the threaded rods are arranged in a one-to-one correspondence, and there are two sets of rotating rollers, with the two sets of rotating rollers rotating in opposite directions.
[0012] Furthermore, the outer wall of the worm gear is provided with two sets of spirals, and the two sets of spirals are arranged in opposite directions.
[0013] Furthermore, both the dial lever and the swing lever are provided in two sets, and the positions of the two sets of dial levers and swing levers are symmetrical about the central axis of the mesh fabric.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model, through the setting of the adhesive sleeve, improves the effect of pre-cleaning impurities on the surface of the mesh cloth when the mesh cloth is produced by the embossing equipment. When the mesh cloth is pulled and conveyed by the traction machine, according to the thickness of the mesh cloth, the first servo motor is turned on and the screw rod is rotated to drive the adjusting slider to slide along the outer wall of the dust collection frame, so that the adhesive sleeve comes into contact with the surface of the mesh cloth, thereby achieving the effect of pre-adhesion and cleaning of impurities on the surface of the mesh cloth.
[0016] 2. This utility model, through the setting of the dial lever and the dust suction hood, allows the second servo motor to be turned on during the pre-cleaning of impurities on the surface of the mesh cloth by the adhesive sleeve. The rotation of the worm gear drives the worm wheel to rotate, and the rotation of the worm wheel drives the dial lever to rotate relative to each other through the rotation of the swing arm. This allows for the beating and loosening of dust on the surface of the mesh cloth, and the dust suction hood effectively cleans the impurities, improving the overall quality of the embossed surface of the mesh plate. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the embossing equipment of this utility model;
[0018] Figure 2 This is a three-dimensional structural diagram of the embossing equipment of this utility model from another direction;
[0019] Figure 3 This is a schematic diagram of the position distribution structure of the dial lever of this utility model;
[0020] Figure 4 This is a schematic diagram of the threaded rod position distribution structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the connection structure between the worm gear and the swing rod of this utility model.
[0022] In the picture:
[0023] 1. Main body of the equipment; 2. Embossing roller; 3. Mesh fabric; 4. Displacement sensor; 5. Dust collection frame; 6. First servo motor; 7. Threaded rod; 8. Adjusting slider; 9. Rotary roller; 10. Adhesive sleeve; 11. Dust collection hood; 12. Connecting pipe; 13. Collection box; 14. Second servo motor; 15. Worm gear; 16. Worm wheel; 17. Swinging rod; 18. Dial lever. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1:
[0026] like Figures 1-5As shown, the waterproof fabric mesh single-sided embossing device includes a main body 1, an embossing roller 2 rotatably connected to the outer wall of the main body 1, a mesh fabric 3 conveyed on the outer wall of the embossing roller 2, a displacement sensor 4 installed on the outer wall of the main body 1, a dust collection frame 5 fixedly connected to the outer wall of the main body 1, a first servo motor 6 installed on the outer wall of the dust collection frame 5, a threaded rod 7 fixedly connected to the output end of the first servo motor 6, an adjusting slider 8 threadedly connected to the outer wall of the threaded rod 7 and slidably connected to the outer wall of the dust collection frame 5, a rotating roller 9 rotatably connected to the outer wall of the adjusting slider 8, an adhesive sleeve 10 detachably connected to the outer wall of the rotating roller 9, a dust collection hood 11 installed on the outer wall of the dust collection frame 5, a connecting pipe 12 installed on the outer wall of the dust collection hood 11, and a collection box 13 fixedly connected to one end of the connecting pipe 12.
[0027] like Figure 5 As shown, a second servo motor 14 is provided on the outer wall of the dust collection frame 5. A worm gear 15 is fixedly connected to the output end of the second servo motor 14. A worm wheel 16 meshes with the outer wall of the worm gear 15. A swing rod 17 is fixedly connected to the rotation center of the worm wheel 16 through a rotating shaft. A dialing rod 18 is fixedly connected to one end of the swing rod 17. This facilitates the loosening of dust on the surface of the mesh cloth by tapping it with the swing rod 17 and the dialing rod 18.
[0028] like Figure 4 As shown, there are two sets of embossing rollers 2, which rotate in opposite directions. The embossing rollers 2 are heated by heating rods and the heating temperature is adjusted by a controller. This arrangement of two sets of embossing rollers 2 with opposite rotation directions facilitates the convenient conveying and embossing production of the grid plate.
[0029] like Figure 4 As shown, there are two sets of threaded rods 7, and the two sets of threaded rods 7 rotate in opposite directions. This is beneficial to achieve the effect of driving the two sets of rotating rollers 9 to rotate relative to each other by setting two sets of threaded rods 7 with opposite rotation directions.
[0030] like Figure 4 As shown, the rotating roller 9 and the threaded rod 7 are arranged in a one-to-one correspondence, and there are two sets of rotating roller 9. The two sets of rotating roller 9 rotate in opposite directions, which is beneficial to the one-to-one correspondence between the rotating roller 9 and the threaded rod 7, so as to achieve the effect of convenient adjustment of the spacing between the rotating roller 9.
[0031] like Figure 5 As shown, the outer wall of the worm 15 is provided with two sets of spirals, and the two sets of spirals are arranged in opposite directions. This is beneficial to achieve the effect of driving the two sets of swing rods 17 to rotate relative to each other by setting the worm 15 with two sets of spirals arranged in opposite directions.
[0032] like Figure 5As shown, there are two sets of dial levers 18 and swing levers 17. The positions of the two sets of dial levers 18 and swing levers 17 are symmetrical about the central axis of the mesh fabric 3. This facilitates efficient cleaning of dust on the surface of the mesh fabric by setting two sets of dial levers 18 and swing levers 17 with symmetrical positions about the central axis of the mesh fabric 3, thereby improving the embossing quality of the mesh fabric surface.
[0033] Working principle: When using this waterproof mesh fabric single-sided embossing device, the mesh fabric is first pulled out from the traction machine. When the traction speed is fast, the product moves upward and is sensed by the displacement sensor 4. The displacement sensor 4 will send a signal to the servo motor to make the servo motor speed up. When it is not sensed, the servo motor will slow down. In this way, the speed of the extruder and the traction machine are synchronized. When it is conveyed to the embossing roller 2, tiny patterns are engraved on the embossing roller 2. The inside is heated by a heating rod, and the heating temperature is adjusted by a controller to produce embossing on the surface of the mesh fabric.
[0034] Next, when the mesh fabric is embossed by the embossing equipment, in order to improve the effect of pre-cleaning impurities on the surface of the mesh fabric, when the mesh fabric is pulled and conveyed by the traction machine, according to the thickness of the mesh fabric, the first servo motor 6 is turned on and the screw rod 7 is rotated to drive the adjusting slider 8 to slide along the outer wall of the dust collection frame 5, so that the adhesive sleeve 10 contacts the surface of the mesh fabric, thereby achieving the effect of pre-adhesion cleaning of impurities on the surface of the mesh fabric.
[0035] Finally, during the pre-cleaning of impurities on the mesh fabric surface using the adhesive sleeve 10, the second servo motor 14 is turned on, and the rotation of the worm gear 15 drives the worm wheel 16 to rotate. The rotation of the worm wheel 16 drives the lever 18 to rotate relative to the swing arm 17, thereby performing a tapping and dust-loosening operation on the mesh fabric surface. Under the action of the dust suction hood 11, the impurities are efficiently cleaned, improving the overall quality of the embossed surface of the mesh board.
[0036] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A single-sided embossing device for waterproof mesh fabric, comprising a main body (1), characterized in that, The outer wall of the main body (1) of the equipment is rotatably connected to an embossing roller (2), and the outer wall of the embossing roller (2) conveys a mesh fabric (3). The outer wall of the main body (1) of the equipment is provided with a displacement sensor (4). The outer wall of the main body (1) of the equipment is fixedly connected to a dust collection frame (5). The outer wall of the dust collection frame (5) is provided with a first servo motor (6). The output end of the first servo motor (6) is fixedly connected to a threaded rod (7). The outer wall of the threaded rod (7) is threadedly connected to an adjusting slider (8) that is slidably connected to the outer wall of the dust collection frame (5). The outer wall of the adjusting slider (8) is rotatably connected to a rotating roller (9). The outer wall of the rotating roller (9) is detachably connected to an adhesive sleeve (10). The outer wall of the dust collection frame (5) is provided with a dust collection hood (11). The outer wall of the dust collection hood (11) is provided with a connecting pipe (12). One end of the connecting pipe (12) is fixedly connected to a collection box (13).
2. The waterproof mesh fabric single-sided embossing device according to claim 1, characterized in that, The outer wall of the vacuum cleaner frame (5) is provided with a second servo motor (14), the output end of the second servo motor (14) is fixedly connected to a worm gear (15), the outer wall of the worm gear (15) is meshed with a worm wheel (16), the rotation center of the worm wheel (16) is fixedly connected to a swing rod (17) through a rotating shaft, and one end of the swing rod (17) is fixedly connected to a dial lever (18).
3. The waterproof mesh fabric single-sided embossing device according to claim 1, characterized in that, The embossing rollers (2) are provided in two sets, and the two sets of embossing rollers (2) rotate in opposite directions. The embossing rollers (2) are heated by heating rods and the heating temperature is adjusted by a controller.
4. The waterproof mesh fabric single-sided embossing device according to claim 1, characterized in that, The threaded rod (7) is provided in two sets, and the two sets of threaded rods (7) rotate in opposite directions.
5. The waterproof mesh fabric single-sided embossing device according to claim 1, characterized in that, The rotating roller (9) and the threaded rod (7) are arranged in a one-to-one correspondence, and there are two sets of rotating rollers (9), with the two sets of rotating rollers (9) rotating in opposite directions.
6. The waterproof mesh fabric single-sided embossing device according to claim 2, characterized in that, The outer wall of the worm (15) is provided with two sets of spirals, and the two sets of spirals are arranged in opposite directions.
7. The waterproof mesh fabric single-sided embossing device according to claim 2, characterized in that, The dial lever (18) and the swing lever (17) are each provided in two sets, and the positions of the two sets of dial levers (18) and swing levers (17) are symmetrical about the central axis of the mesh fabric (3).