Heated atomizer

Abstract

This application relates to a heated atomizer, comprising an insulating frame, a energizing component, an insulating layer, and a heating pipe. The insulating frame has a heating chamber. The energizing component is disposed on the outer surface of the insulating frame. The insulating layer covers the outer surface of the insulating frame and the energizing component; alternatively, the insulating layer wraps around the energizing component. The heating pipe at least partially extends through the heating chamber. In this heated atomizer, because the insulating frame itself is insulated, the energizing component located on the outer surface of the insulating frame is insulated from the heating chamber within the insulating frame. Furthermore, the insulating layer is also insulated, and it can cover or wrap around the energizing component to further insulate it from the outside environment. Thus, when the heated atomizer is in use, the energizing component is energized, and the heating pipe is heated within the heating chamber to generate vapor. Simultaneously, under the protection of the insulating frame and insulating layer, the probability of leakage in the heated atomizer is greatly reduced.

Description

Technical Field

[0001] This application relates to the field of stage effects technology, and in particular to a heated atomizer. Background Technology

[0002] Among related technologies, the most common stage atomizers use heating aluminum technology. The pipes, heating elements, and temperature controllers are cast into a whole by casting molten aluminum. The heating element is heated by an electric heating element. The high thermal conductivity of aluminum is used to achieve rapid temperature conduction and form a temperature zone. A constant temperature field is achieved by controlling the temperature probe. The heated atomizing oil is then transported through the pipes to generate a large amount of smoke.

[0003] However, the electric heating element can easily generate high-intensity induced electricity when heating inside the aluminum block, and since aluminum is a good conductor, there is a risk of leakage. Utility Model Content

[0004] Therefore, it is necessary to provide a heating atomizer that can reduce the risk of electric leakage in order to address the above-mentioned problems.

[0005] A heated atomizer, the heated atomizer comprising:

[0006] An insulating frame containing a heating chamber;

[0007] A power-conducting component is disposed on the outer surface of the insulating frame;

[0008] An insulating layer is applied to the outer surface of the insulating frame and covers or encloses the conductive element; and

[0009] The heated pipe is at least partially installed inside the heating chamber.

[0010] In one embodiment, the heated atomizer further includes a heat-conducting structure that fills the heating chamber.

[0011] In one embodiment, the thermally conductive structure is a thermally conductive powder.

[0012] In one embodiment, the insulating frame includes a body and a sealing element, the sealing element being detachably connected to the body and together defining the heating cavity.

[0013] In one embodiment, the insulating frame has a filling port that communicates with the heating chamber.

[0014] In one embodiment, the material of the heat-conducting structure includes a magnetic metal; the energizing component is an electromagnetic heating coil, which is wound around the outer surface of the insulating skeleton.

[0015] In one embodiment, the energizing element is an electric heating element.

[0016] In one embodiment, the heating atomizer further includes a temperature sensor, the measuring end of which is in contact with the heated pipe.

[0017] In one embodiment, the heated pipe includes an inlet section, an outlet section, and an intermediate section that are connected to each other. The inlet section and the outlet section pass through the inside and outside of the insulating frame. The intermediate section is located between the inlet section and the outlet section and is disposed within the heating chamber.

[0018] The intermediate section extends spirally within the heating cavity; and / or, the intermediate section extends along the inner surface of the insulating skeleton.

[0019] In one embodiment, the outer surface of the insulating frame has a positioning groove that extends spirally around the length of the insulating frame, and the energizing element is wound around the outer surface of the insulating frame along the positioning groove.

[0020] In the aforementioned heated atomizer, the insulating frame itself is insulated, and the energizing components located on the outer surface of the insulating frame are insulated from the heating cavity inside the insulating frame. Furthermore, the insulating layer is also insulated, and it can cover or wrap around the energizing components to further insulate them from the outside environment. Thus, when the heated atomizer is in use, the energizing components are powered, and the probability of leakage is greatly reduced under the protection of the insulating frame and insulating layer. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of a heating atomizer in one embodiment of this application.

[0023] Figure 2 for Figure 1 The diagram shows the structure of the heating atomizer from another angle.

[0024] Figure 3 for Figure 1 The diagram shows a cross-sectional structure of the heated atomizer.

[0025] Figure 4 for Figure 3 The diagram shows an enlarged view of the heating atomizer at point A.

[0026] Figure 5 for Figure 1The diagram shows the structure of the heated atomizer after the insulation layer is hidden.

[0027] Explanation of reference numerals in the attached drawings: 100, heating atomizer; 10, insulating frame; 11, main body; 13, sealing component; 131, filling port; 132, front sealing; 133, rear sealing; 15, positioning groove; 20, energizing component; 30, insulating layer; 40, heated pipe; 41, inlet section; 43, outlet section; 45, intermediate section; 50, heat-conducting structure; 60, temperature sensor; 71, first terminal; 73, second terminal. Detailed Implementation

[0028] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0029] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0030] Furthermore, where the term "and / or" appears, it merely describes the relationship between related objects and indicates that three relationships can exist. For example, A and / or B can represent the relationship between A and B: A alone, A and B simultaneously, and B alone. Additionally, the character " / " in this document generally indicates an "or" relationship between the related objects before and after it. Where the terms "first" and "second" appear, these terms are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature specified with "first" or "second" may explicitly or implicitly include at least one of those features. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, four, five, etc., unless otherwise explicitly specified.

[0031] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0032] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0033] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0034] In addition to the issues described in the background section, stage atomizers using aluminum heating technology in related technologies also have the following problems: the temperature sensor is cast together with the aluminum block, making it susceptible to damage from induced current, leading to uncontrolled temperature and potential danger; the electric heating element is relatively small inside the aluminum block, resulting in uneven heat conduction and significant heat loss; prolonged heating of the pipes easily leads to the formation of grease and scale, causing blockages, and because it is cast as a single piece, it cannot be replaced and must be replaced entirely, resulting in significant waste; the production environment is high-temperature, requiring one-time molding, otherwise it becomes scrap; the cost of molds and supporting machinery is high. Furthermore, there are aluminum-block-free heating core technologies in related technologies. These technologies use sheathed heating tubes with evenly and densely distributed pipes on them. However, because the sheathed heating tubes are metal, they also generate high-intensity induced current, posing a risk of leakage and making the temperature sensor susceptible to damage from induced current. Moreover, without the constant temperature of an aluminum block, this technology has poor heat retention and significant heat loss.

[0035] Please see Figures 1 to 5 An embodiment of this application provides a heated atomizer 100, including an insulating frame 10, an energizing component 20, an insulating layer 30, and a heated conduit 40. The insulating frame 10 has a heating cavity. The energizing component 20 is disposed on the outer surface of the insulating frame 10. The insulating layer 30 covers the outer surface of the insulating frame 10 and also covers the energizing component 20; alternatively, the insulating layer 30 encloses the energizing component 20. The heated conduit 40 at least partially extends through the heating cavity.

[0036] Understandably, the insulating frame 10 is made of insulating material with a resistivity of not less than 1×10⁻⁶. 8 Ω·m, and the resistivity can be, but is not limited to, 1×10 9 Ω·m, 1×10 9 Ω·m, 1×10 10 Ω·m, etc. To achieve its normal function, the insulating frame 10 should also be able to withstand the operating temperature of the heated atomizer 100. Specifically, the insulating frame 10 can be made of ceramic material.

[0037] The energizing component 20 is the part of the heated atomizer 100 used for energizing. The energizing component 20 serves as an electrothermal conversion element or a part of an electrothermal conversion element. The electrothermal conversion element can convert electrical energy into heat energy, and its principle can be, but is not limited to, resistance heating, induction heating, etc.

[0038] Insulating layer 30 is also made of insulating material, and its resistivity can be no less than 1×10⁻⁶. 8 Ω·m, and the resistivity can be, but is not limited to, 1×10 9 Ω·m, 1×10 9 Ω·m, 1×10 10 Ω·m, etc. To achieve its normal function, the insulation layer 30 should also be able to withstand the operating temperature of the heated atomizer 100. Specifically, the insulation layer 30 can be uniformly coated with a high-temperature resistant coating on the outer surface of the insulating frame 10 and covering the conductive component 20, and then cured by high-temperature baking or other methods to form the insulation layer 30. The high-temperature resistant coating can be, but is not limited to, high-temperature silicone sealant, epoxy resin, nano-insulating ceramic coating, fluoroplastic coating, etc. Alternatively, the insulation layer 30 can be made of mica and wrapped around the conductive component 20. In short, the insulation layer 30 only needs to be able to insulate and cover the conductive component 20 together with the insulating frame 10 or alone; no specific limitations are made here.

[0039] The heating pipe 40 is at least partially located within the heating chamber and can be heated. Therefore, when atomized oil is introduced into the heating pipe 40, the atomized oil is heated and generates smoke as it flows through the portion of the heating pipe 40 located within the heater. The heating pipe 40 is disposed within the insulating frame 10, and the energizing component 20 is disposed within the insulating frame 10, with the two separated internally and externally.

[0040] In the aforementioned heated atomizer 100, the insulating frame 10 itself is insulated, and the energizing component 20 located on the outer surface of the insulating frame 10 is insulated from the heating chamber inside the insulating frame 10. Furthermore, the insulating layer 30 is also insulated, and it can cover or wrap around the energizing component 20 to also insulate it from the outside environment. Thus, when the heated atomizer 100 is in use, the energizing component 20 is energized, and the heated pipe 40 is heated within the heating chamber to generate vapor. Simultaneously, under the protection of the insulating frame 10 and the insulating layer 30, the probability of leakage in the heated atomizer 100 is greatly reduced.

[0041] In some embodiments, the heated atomizer 100 further includes a heat-conducting structure 50 that fills the heating chamber.

[0042] Understandably, the outer surface of the heated pipe 40 is at least partially covered by the heat-conducting structure 50. The heat-conducting structure 50 is made of a heat-conducting material with a thermal conductivity of not less than 20 W / (m·K), and specifically, but not limited to, 50 W / (m·K), 100 W / (m·K), 150 W / (m·K), 200 W / (m·K), 30 W / (m·K), etc. Specifically, the heat-conducting structure 50 can be made of metal, such as iron, aluminum, and their alloys.

[0043] In this way, the heat-conducting structure 50 can achieve rapid temperature conduction in the heating cavity and form a temperature zone, achieving the effect of uniform heating, so that the heated pipe 40 located in the heating cavity is uniformly heated.

[0044] Furthermore, the thermally conductive structure 50 is a thermally conductive powder. Specifically, the thermally conductive powder can be a metal powder of 100 mesh or higher, and can be, but is not limited to, 100 mesh, 200 mesh, 500 mesh or 1000 mesh, such as aluminum powder of 100 mesh or higher, iron powder of 100 mesh or higher, etc.

[0045] Understandably, after the heating atomizer 100 is manufactured, the heating chamber can be formed into a relatively sealed cavity to prevent the heat-conducting powder from flowing out of the heating chamber.

[0046] Thus, the powdered state allows the heat-conducting structure 50 to more fully fill the heating chamber and more thoroughly envelop the heated pipe 40, ensuring uniform heating. Furthermore, because the heat-conducting structure 50 is in powder form, it does not fix the heated pipe 40 in place like a cast metal block. Therefore, if the heated pipe 40 becomes clogged due to oil or scale buildup from prolonged heating, it can be disassembled and replaced individually. Simultaneously, the filling of the heat-conducting powder during the manufacturing of the heated atomizer 100 is simple and does not require molds, helping to reduce the manufacturing difficulty and cost of the heated atomizer 100.

[0047] In some embodiments, the insulating frame 10 includes a body 11 and a sealing member 13, the sealing member 13 being detachably connected to the body 11 and together with the body 11 defining a heating cavity.

[0048] Understandably, the main body 11 has a hollow structure with an initial cavity inside. After being sealed by the sealing component 13, the initial cavity becomes a heating cavity. In other words, the user can open and close the heating cavity by removing and installing the sealing component 13.

[0049] After the sealing component 13 is installed, the gap between the sealing component 13 and the main body 11 can be sealed with high-temperature resistant adhesive or the like.

[0050] In this way, users can more easily install and replace the heated pipe 40 by disassembling and assembling the sealing component 13, which is also more conducive to the injection of heat-conducting powder.

[0051] Specifically, the main body 11 of the insulating frame 10 can be manufactured by ceramic sintering or by mica machining. The detachable connection between the main body 11 and the sealing component 13 can be a threaded connection or a non-threaded connection (e.g., snap-fit, adhesive).

[0052] In some embodiments, the insulating frame 10 has a filling port 131, which is connected to the heating chamber.

[0053] Understandably, during the production process of the heating atomizer 100, the heat-conducting powder can be injected into the heating chamber through the injection port 131, and after the heat-conducting powder is injected, the injection port 131 can be sealed with high-temperature resistant adhesive or the like.

[0054] During the production of the heated atomizer 100, heat-conducting powder can be injected first through the opening of the sealing component 13, but not completely. Then, the sealing component 13 is installed. After the sealing component 13 has solidified and sealed, a micro-vibration table is used to make the heat-conducting powder compacted under vibration. Finally, the heating chamber can be filled through the injection port 131.

[0055] Thus, the injection port 131 facilitates the final filling of the thermally conductive powder, which is beneficial for the thermally conductive powder to fully fill the heating chamber.

[0056] Furthermore, the insulating frame 10 includes at least one sealing element 13, and the at least one sealing element 13 has a filling port 131 that communicates with the heating chamber.

[0057] This helps reduce the number of openings in the main body 11, making the locations that need to be sealed afterward more concentrated.

[0058] In some embodiments, the heated pipe 40 includes an inlet section 41, an outlet section 43, and an intermediate section 45 that are connected to each other. The inlet section 41 and the outlet section 43 pass through the inner and outer sides of the insulating frame 10. The intermediate section 45 is located between the inlet section 41 and the outlet section 43 and is disposed within the heating chamber.

[0059] In other words, the inlet section 41, the intermediate section 45, and the outlet section 43 are connected sequentially. The inlet section 41 extends from the outside of the insulating frame 10 into the heating chamber, and the end away from the insulating frame 10 forms an oil inlet. The outlet section 43 extends from the inside of the heating chamber into the outside of the insulating frame 10, and the end away from the insulating frame 10 forms a smoke outlet.

[0060] In this way, the vapor oil can be injected into the inlet section 41 through the oil inlet and flow to the middle section 45. In the middle section 45, it is heated to form vapor and flows out from the smoke outlet along the outlet section 43.

[0061] Furthermore, the intermediate section 45 extends spirally within the heating cavity. In other words, the intermediate section 45 is a coil that extends spirally around the length of the insulating frame 10.

[0062] Thus, through the spiral extension of the middle section 45, a longer middle section 45 can be accommodated within the same volume of the heating chamber. In other words, the spiral extension of the middle section 45 allows it to be accommodated within a smaller heating chamber, which helps to reduce the volume of the heating atomizer 100.

[0063] Furthermore, the intermediate section 45 extends along the inner surface of the insulating skeleton 10.

[0064] Understandably, the intermediate section 45 is in close contact with the inner surface of the insulating frame 10 and extends along the inner surface of the insulating frame 10. The intermediate section 45 may be provided with a pre-tightening force so that after being installed in the heating chamber, it can be in close contact with the inner surface of the insulating frame 10 under the action of the pre-tightening force.

[0065] In this way, the middle section 45 of the heated pipe 40 can be in close contact with the inner surface of the insulating frame 10, allowing it to be heated better. In addition, the friction between the middle section 45 and the inner surface of the insulating frame 10 can provide a certain degree of fixation for the heated pipe 40.

[0066] In some embodiments, the heating atomizer 100 further includes a temperature sensor 60, the measuring end of which is in contact with the heated conduit 40.

[0067] Understandably, the temperature sensor 60 is configured to detect the temperature of the heated pipe 40. Specifically, the temperature sensor 60 can be welded to the side of the outer wall of the heated pipe 40 away from the inner surface of the insulating frame 10, depending on the detection point. It can detect temperature at multiple points or at a single point, and the number of temperature sensors 60 is determined accordingly.

[0068] Thus, the temperature sensor 60 can detect the temperature of the heated pipe 40. Based on this detected temperature, the energizing parameters of the energizing component 20 can be controlled, thereby regulating the temperature of the heated pipe 40 to achieve a constant temperature. In addition, under the protection of the insulating frame 10, the temperature sensor is less prone to electrical breakdown, resulting in more stable operation.

[0069] Specifically, the heated atomizer 100 also includes a controller that is electrically connected to the temperature sensor 60 and the energizing element 20 and is configured to control the energizing parameters of the energizing element 20 based on the detection result of the temperature sensor 60.

[0070] In some embodiments, the main body 11 is a hollow column with openings at both ends in the axial direction. The sealing member 13 includes a front sealing member 132 and a rear sealing member 133, corresponding to the two ends of the main body 11 in the axial direction, respectively. The front sealing member 132 has a first through hole through which the heated pipe 40 passes out of the heating chamber. The rear sealing member 133 has a second through hole through which the heated pipe 40 passes into the heating chamber. In addition, at least one of the front sealing member 132 and the rear sealing member 133 has a third through hole and / or a filling port 131, the third through hole being used for the temperature sensor 60 to pass through, and the number of third through holes may be consistent with the number of temperature sensors 60.

[0071] In other embodiments, the insulating frame 10 may also be a cuboid, cube, circle, irregular shape, etc., and no specific limitation is made here.

[0072] In some embodiments, the material of the heat-conducting structure 50 includes a magnetic metal. The energizing component 20 is an electromagnetic heating coil, which is wound around the outer surface of the insulating frame 10.

[0073] The electromagnetic heating coil-shaped energized component 20 and the heat-conducting structure 50 together form an electrothermal conversion element, generating heat using the principle of induction heating. Specifically, after the electromagnetic heating coil is connected to an alternating current, a changing magnetic field is generated around it. Under the influence of this magnetic field, the heat-conducting structure 50 forms eddy currents, thereby generating heat. Specifically, the heat-conducting structure 50 is made of magnetic metal powder, such as iron powder.

[0074] Thus, the heat-conducting structure 50 can balance the heat in the heating cavity on the one hand, and on the other hand, it is a heat-generating structure itself. It can form eddy currents in the changing magnetic field generated by the electromagnetic heating coil, thereby generating heat and directly heating the heated pipe 40.

[0075] In other embodiments, the energizing element 20 is an electric heating element.

[0076] Understandably, the heating element itself is an electrothermal conversion element, generating heat using the principle of resistance heating. Specifically, after the heating element is connected to current, it generates heat based on the Joule effect, and the heat is transferred to its heating cavity through the insulating frame 10. The thermal conductivity of the material used for the insulating frame 10 is not less than 1 W / (m·K). Specifically, the insulating frame 10 can be made of ceramic, and its thermal conductivity can be not less than 20 W / (m·K).

[0077] The heating element can be, but is not limited to, a heating wire, which is wound around the outer surface of the insulating frame 10. The heating wire can be a flat wire or a round wire, etc.

[0078] Thus, simply by applying electricity, heat can be generated using the heating element and transferred to the heating chamber. Furthermore, the heated atomizer 100 can effectively and stably solve the problem of uneven heating by adjusting the arrangement and size of the heating element.

[0079] Preferably, the heating element is flat, that is, the heating element is a flat heating wire.

[0080] In this way, the flat, strip-shaped heating element has a larger contact area with the insulating frame 10, which is beneficial for heat conduction. In addition, the flat, strip-shaped heating element is less prone to rolling, which helps it maintain its positional stability.

[0081] In some embodiments, the heating atomizer 100 further includes a first terminal 71 and a second terminal 73, which are electrically connected to the two ends of the energized component 20, respectively.

[0082] Understandably, the first terminal 71 and the second terminal 73 are used to connect the neutral wire, the live wire, or both electrodes of the power supply, respectively. The surfaces of the first terminal 71 and the second terminal are insulated.

[0083] In this way, the energizing component 20 can receive power through the first terminal 71 and the second terminal 73. In addition to being able to be electrically connected to the external power source and the energizing component 20, the other positions of the first terminal 71 and the second terminal 73 can be insulated to reduce the risk of leakage.

[0084] In some embodiments, the outer surface of the insulating frame 10 has a positioning groove 15, which extends spirally around the length of the insulating frame 10, and the energizing element 20 is arranged around the outer surface of the insulating frame 10 along the positioning groove 15.

[0085] Understandably, the arrangement and size of the power supply components 20 can be determined based on the design of the shape and size of the positioning groove 15, and the design of the shape and size of the positioning groove 15 can adjust the uniformity of heating.

[0086] In this way, the energizing component 20 can be tightly wound around the insulating frame 10 along the positioning groove 15. The positioning groove 15 can limit the energizing component 20, thereby reducing the probability of its movement. The positioning groove 15 extends spirally, which helps to increase the coverage area of ​​the energizing component 20 on the insulating frame 10. In addition, the positioning groove 15 can also effectively isolate different parts of the energizing component 20, preventing different parts from contacting each other and causing a short circuit.

[0087] For ease of understanding, the manufacturing process of the heating atomizer 100 in the two embodiments of this application is briefly described below:

[0088] Example 1:

[0089] 1. The main body 11 of the insulating skeleton 10 is made by ceramic sintering (or by mica machining); a positioning groove 15 is machined on the outer surface of the main body 11.

[0090] 2. The front and rear seals 133 are made by ceramic sintering (or by mica machining or pressing).

[0091] 3. The heating wire is tightly wound along the positioning groove 15 onto the insulating frame 10. The positioning groove 15 effectively isolates different parts of the electrical component 20, preventing them from contacting each other and causing a short circuit, ensuring no bulging, and realizing electric heating. After winding, the heating wire is tightened and the two ends are fixed to the reserved terminals by resistance welding.

[0092] 4. Apply a high-temperature resistant coating adhesive evenly to the surface of the heating wire to form an insulating layer 30, and then cure it by baking at high temperature;

[0093] 5. The heated pipe 40 is wound in a spiral manner to conform to the inner diameter of the insulating skeleton 10 and the required length.

[0094] 6. Weld the temperature sensor 60 to the inner side of the outer wall of the heated pipe 40 according to the location of the probe;

[0095] 7. Screw the heated pipe 40, after welding the temperature sensor 60, into the main body 11.

[0096] 8. Install the front seal 132 and seal the gap between the outlet section 43 of the heated pipe 40 and the front seal 132, as well as the gap between the main body 11 and the front seal 132, with high-temperature sealant, and allow it to cure naturally;

[0097] 9. After the front seal 132 has cured and sealed, fix the component onto the micro-vibration table, pre-inject ultra-fine aluminum powder, iron powder and other high thermal conductivity materials with a mesh size of 100 or higher, but do not completely fill it, and turn on the vibration table to make it vibrate and compact.

[0098] 10. Install the rear seal 133, fill the remaining gaps through the injection port 131 of the rear seal 133 and compact it, then seal all gaps with high-temperature sealant and wait for it to cure.

[0099] Example 2:

[0100] 1. The main body 11 of the insulating skeleton 10 is made by ceramic sintering (or by mica machining); a positioning groove 15 is machined on the outer surface of the main body 11.

[0101] 2. The front and rear seals 133 are made by ceramic sintering (or by mica machining or pressing).

[0102] 3. The mica-wrapped wire is tightly wound around the insulating frame 10 along the positioning groove 15 to form an electromagnetic heating coil, which is heated by spiral magnetic induction. After the winding is completed, the heating wire is tightened and the two ends are fixed to the reserved terminals by resistance welding.

[0103] 4. The heated pipe 40 is wound in a spiral manner to conform to the inner diameter of the insulating skeleton 10 and the required length.

[0104] 5. Weld the temperature sensor 60 to the inner side of the outer wall of the heated pipe 40 according to the location of the probe;

[0105] 6. Screw the heated pipe 40, after welding the temperature sensor 60, into the main body 11.

[0106] 7. Install the front seal 132 and seal the gap between the outlet section 43 of the heated pipe 40 and the front seal 132, as well as the gap between the main body 11 and the front seal 132, with high-temperature sealant, and allow it to cure naturally;

[0107] 8. After the front seal 132 has cured and sealed, fix the component onto the micro-vibration table, pre-inject extremely fine iron powder or other high thermal conductivity magnetic materials with a mesh size of 100 or higher, but do not completely fill it, and turn on the vibration table to make it vibrate and compact.

[0108] 9. Install the rear seal 133, fill the remaining gaps through the injection port 131 of the rear seal 133 and compact it, then seal all gaps with high-temperature sealant and wait for it to cure.

[0109] The aforementioned heated atomizer 100 uses an insulating frame 10 made of a material with relatively high insulation, temperature resistance, and thermal conductivity. The energizing component 20 is spirally wound around the insulating frame 10 and fixed with an insulating heat-resistant adhesive coating to ensure no direct contact with metal. The pins are also insulated to reduce the risk of leakage. The measuring end of the temperature sensor 60 is located inside the insulating frame 10, completely isolated from the energized area, greatly reducing the risk of breakdown damage. The insulating frame 10 is removably sealed with a bidirectional sealing component 13, and the thermally conductive structure 50 is made of powder, allowing the heated pipe 40 to be disassembled and replaced. The filling uses ultra-fine, high-thermal-conductivity powder of 100 mesh or finer to ensure minimal voids, effectively forming a warm zone, effectively conducting and storing heat, and mitigating temperature loss. The heated atomizer 100 can be manufactured entirely at room temperature; problems encountered during the process can be returned for processing, effectively ensuring yield and operational comfort. The heated pipe 40 is arranged in a coil form, allowing for a wide range of adjustments to its dimensions. The heating atomizer 100 can also effectively and stably solve the problem of uneven heating by adjusting the arrangement and size of the heating wire and electromagnetic heating coil. In addition, the heating atomizer 100 does not require casting, resulting in low mold costs, low equipment costs, and simple and easy-to-learn production operation.

[0110] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0111] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A heating atomizer, characterized in that, The heated atomizer includes: An insulating frame (10) has a heating cavity inside; An electrical component (20) is disposed on the outer surface of the insulating frame (10); An insulating layer (30) is applied to the outer surface of the insulating frame (10) and covers or encloses the conductive element (20); and The heated pipe (40) is at least partially inserted into the heating chamber.

2. The heating atomizer of claim 1, wherein, The heating atomizer also includes a heat-conducting structure (50) that fills the heating chamber.

3. The heating atomizer of claim 2, wherein, The thermally conductive structure (50) is thermally conductive powder.

4. The heating atomizer of claim 3, wherein, The insulating frame (10) includes a main body (11) and a sealing member (13), wherein the sealing member (13) is detachably connected to the main body (11) and together with the main body (11) defines the heating cavity.

5. The heating atomizer of claim 4, wherein, The insulating frame (10) has a filling port (131) that is connected to the heating chamber.

6. The heating atomizer according to any one of claims 2-5, wherein, The material of the heat-conducting structure (50) includes magnetic metal; the energizing component (20) is an electromagnetic heating coil, which is wound around the outer surface of the insulating frame (10).

7. The heating atomizer according to any one of claims 1-5, wherein, The energized component (20) is an electric heating component.

8. The heating atomizer according to claim 1, characterized in that, The heating atomizer also includes a temperature sensor (60), the measuring end of which is in contact with the heated pipe (40).

9. The heating atomizer of claim 1, wherein, The heated pipe (40) includes an inlet section (41), an outlet section (43), and an intermediate section (45) that are connected to each other. The inlet section (41) and the outlet section (43) pass through the inside and outside of the insulating frame (10). The intermediate section (45) is located between the inlet section (41) and the outlet section (43) and is located inside the heating chamber. The intermediate section (45) extends spirally within the heating cavity; and / or, the intermediate section (45) extends along the inner surface of the insulating frame (10).

10. The heating atomizer of claim 1, wherein, The outer surface of the insulating frame (10) has a positioning groove (15), which extends spirally around the length of the insulating frame (10), and the energizing component (20) is wound around the outer surface of the insulating frame (10) along the positioning groove (15).

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