A high shear emulsification tank

Abstract

The utility model discloses a kind of high shear emulsification tanks, including emulsification tank body, the outer surface of emulsification tank body is fixedly installed with support vertical plate, one side of the support vertical plate is fixedly installed with metering pump, the input end of the metering pump is fixedly communicated with communicating pipe, the outer surface of the communicating pipe is fixedly communicated with multiple extraction pipes, the outer surface of each extraction pipe is fixedly communicated with flow control valve, the output end of the metering pump is fixedly communicated with connecting pipe.The utility model, by the setting of metering pump, communicating pipe, flow control valve and extraction pipe, can be composed material quantitative conveying component, can utilize flow control valve accurately regulated and controlled extraction pipe to suck the amount of different component materials, and will make material be conveyed to the inside of emulsification tank body through communicating pipe, connecting pipe and filter, can realize accurate quantitative feeding, solve the problem of low efficiency that one-time or batch feeding tank body after artificial manual metering, improve the accuracy when injecting material.

Description

Technical Field

[0001] This utility model relates to the field of emulsifying tanks, and in particular to a high-shear emulsifying tank. Background Technology

[0002] Emulsification tanks are professional equipment widely used in the manufacturing of emulsions, emulsions, coatings and various cosmetics. Their main function is to process various viscous chemicals by mixing, stirring and emulsifying.

[0003] In the production of emulsions, emulsions, and coatings, the precise quantitative addition of different components such as aqueous phase, oil phase, surfactants, and emulsifiers is a key step in ensuring the quality stability and performance consistency of emulsified products. However, current emulsification tanks are usually only equipped with a single feed port. Different components are often manually measured and added to the tank at once or in batches. This method of addition is inefficient and prone to deviations in the amount of each component due to human error, making it difficult to meet the production requirements of products with strict component ratio requirements. To address these issues, we propose a high-shear emulsification tank. Utility Model Content

[0004] The purpose of this invention is to provide a high-shear emulsifying tank to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A high-shear emulsifying tank includes an emulsifying tank body. A supporting plate is fixedly installed on the outer surface of the emulsifying tank body. A metering pump is fixedly installed on one side of the supporting plate. The input end of the metering pump is fixedly connected to a connecting pipe. Multiple extraction pipes are fixedly connected to the outer surface of the connecting pipe. A flow control valve is fixedly connected to the outer surface of each extraction pipe. The output end of the metering pump is fixedly connected to a connecting pipe. A filter is fixedly connected to one end of the connecting pipe. One end of the filter penetrates the emulsifying tank body and extends into the interior of the emulsifying tank body. A stirring component is provided above the emulsifying tank body. A detection cover is fixedly embedded in the outer surface of the emulsifying tank body. A pressure sensor is fixedly installed on the inner top wall of the detection cover. The pressure sensor is fixedly connected to the outer surface of the emulsifying tank body. A PLC controller is fixedly installed on the outer surface of the supporting plate.

[0007] In a further embodiment, the stirring component includes a drive motor fixedly mounted on the upper surface of the emulsification tank, a stirring rod fixedly mounted on the output end of the drive motor, and a plurality of high-shear blades fixedly mounted on the outer surface of the stirring rod.

[0008] In a further embodiment, the bottom surface of the emulsification tank is fixedly connected to a discharge pipe, and the outer surface of the discharge pipe is fixedly connected to an electric butterfly valve.

[0009] In a further embodiment, the upper surface of the emulsification tank is provided with a filling port, and the outer surface of the emulsification tank is hinged with a sealing door by a pin, the sealing door being located above the filling port.

[0010] In a further embodiment, one end of each flow control valve is movably connected to a connector, and a reinforcing plate is connected to the outer surface of the connecting pipe. One side of the reinforcing plate is fixedly installed to the outer surface of the emulsifying tank.

[0011] In a further embodiment, the pressure sensor is electrically connected to the PLC controller via a wire, and the PLC controller is electrically connected to the safety relief valve, the metering pump, the electric butterfly valve, and the flow control valve via wires respectively.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention, through the arrangement of a metering pump, a connecting pipe, a flow control valve, and an extraction pipe, can form a material quantitative conveying component. The flow control valve can precisely regulate the amount of different materials drawn by the extraction pipe, and the material will be conveyed to the interior of the emulsification tank through the connecting pipe, the connecting pipe, and the filter. This enables precise quantitative feeding, solves the problem of low efficiency caused by manual metering and batch feeding into the tank, and improves the accuracy of material injection. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a high-shear emulsification tank viewed from the front;

[0015] Figure 2 This is a three-dimensional structural diagram of a high-shear emulsification tank viewed from the rear.

[0016] Figure 3 A sectional view of the side of a high-shear emulsification tank;

[0017] Figure 4 This is a top-view sectional view of the emulsification tank in a high-shear emulsification tank.

[0018] In the diagram: 1. Emulsifying tank; 2. Supporting vertical plate; 3. Metering pump; 4. Connecting pipe; 5. Extraction pipe; 6. Flow control valve; 7. Connector; 8. Agitator; 801. Drive motor; 802. Agitator rod; 803. High-shear blade; 9. Filter; 10. Connecting pipe; 11. Detection cover; 12. Pressure sensor; 13. Safety relief valve; 14. Inlet; 15. Outlet pipe; 16. Electric butterfly valve; 17. Sealing door; 18. PLC controller; 19. Reinforcing vertical plate. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4In this utility model, a high-shear emulsifying tank includes an emulsifying tank body 1. A supporting plate 2 is fixedly installed on the outer surface of the emulsifying tank body 1. A metering pump 3 is fixedly installed on one side of the supporting plate 2. The input end of the metering pump 3 is fixedly connected to a connecting pipe 4. Multiple extraction pipes 5 are fixedly connected to the outer surface of the connecting pipe 4. The multiple extraction pipes 5 are respectively connected to water phase, oil phase, surfactant, and emulsifier storage tanks. A flow control valve 6 is fixedly connected to the outer surface of each extraction pipe 5. A connecting pipe 10 is fixedly connected to the output end of the metering pump 3. A filter 9 is fixedly connected to one end of the connecting pipe 10. One end of the filter 9 penetrates the emulsifying tank body 1 and extends into the interior of the emulsifying tank body 1. A stirring element 8 is provided above the emulsifying tank body 1. A detection cover 11 is fixedly embedded on the outer surface, and a pressure sensor 12 is fixedly installed on the inner top wall of the detection cover 11. The pressure sensor 12 is fixedly connected to the outer surface of the emulsification tank 1, and a PLC controller 18 is fixedly installed on the outer surface of the support plate 2. The emulsification tank 1 provides space for the material to be contained and emulsified. A material quantitative conveying component can be formed by the metering pump 3, the connecting pipe 4, the flow control valve 6, and the extraction pipe 5. In addition, according to the instructions of the PLC controller 18, the metering pump 3 can accurately control the amount of different components of the material drawn by the extraction pipe 5 with the help of the flow control valve 6, and will be transported to the emulsification tank 1 through the connecting pipe 10 and the filter 9 to achieve precise quantitative feeding. The stirring component 8 is responsible for stirring and emulsifying the material in the tank.

[0023] In a further embodiment, the stirring component 8 includes a drive motor 801 fixedly mounted on the upper surface of the emulsification tank 1. A stirring rod 802 is fixedly mounted on the output end of the drive motor 801. Multiple high-shear blades 803 are fixedly mounted on the outer surface of the stirring rod 802. A discharge pipe 15 is fixedly connected to the bottom surface of the emulsification tank 1. An electric butterfly valve 16 is fixedly connected to the outer surface of the discharge pipe 15. The drive motor 801 drives the stirring rod 802 to rotate, which causes the multiple high-shear blades 803 on the surface of the stirring rod 802 to rotate at high speed. This allows for high-shear stirring of the material, promoting thorough mixing, improving emulsification efficiency and quality, and helping to form a stable emulsion. The discharge pipe 15 and the electric butterfly valve 16 form a discharge assembly. When the emulsification operation is completed, the PLC controller 18 controls the electric butterfly valve 16 to open, and the discharge pipe 15 is opened to facilitate the discharge of the finished material.

[0024] In a further embodiment, the upper surface of the emulsification tank 1 is provided with a filling port 14, and the outer surface of the emulsification tank 1 is hinged with a sealing door 17 by a pin. The sealing door 17 is located above the filling port 14. One end of each flow control valve 6 is movably connected to a connector 7. The outer surface of the connecting pipe 4 is connected to a reinforcing plate 19. One side of the reinforcing plate 19 is fixedly installed to the outer surface of the emulsification tank 1. The pressure sensor 12 is electrically connected to the PLC controller 18 through a wire. The PLC controller 18 is electrically connected to the safety relief valve 13, the metering pump 3, the electric butterfly valve 16, and the flow control valve 6 through wires respectively. The filling port 14 can provide a channel for the initial addition of materials. The sealing door 17 is opened during the filling process to facilitate the addition of materials and closed after the filling is completed, thus sealing the tank. The connection between the connecting pipe 4 and the emulsification tank 1 through the reinforcing plate 19 enhances the structural strength of the connecting pipe 4. The PLC controller 18 facilitates the control of electrical equipment.

[0025] The working principle of this utility model is as follows: Before production, the operator connects the materials of different components to the connector 7 at one end of the extraction pipe 5. By operating the PLC controller 18, the required amount of each component is set. The PLC controller 18 controls the flow control valve 6 to open. The material enters the connecting pipe 4 through the extraction pipe 5 and the flow control valve 6. The metering pump 3 accurately extracts each component material according to the preset program through the connecting pipe 4 and delivers it to the filter 9 through the connecting pipe 10. After the filter 9 filters the material, it is sent into the emulsification tank 1, avoiding human operation errors and realizing accurate quantitative addition.

[0026] Next, the agitator 8 performs high-shear agitation on the materials in the emulsification tank 1, which can fully mix and emulsify the different components to form a stable emulsion. During the emulsification process, the pressure sensor 12 monitors the internal pressure of the tank in real time and transmits the pressure data to the PLC controller 18 through wires. When the pressure exceeds the set value, the PLC controller 18 controls the safety relief valve 13 to open, releasing excess pressure and ensuring that the internal pressure is stable within a safe range.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high shear emulsification tank characterized by: The system includes an emulsifying tank (1), on the outer surface of which a supporting plate (2) is fixedly installed. A metering pump (3) is fixedly installed on one side of the supporting plate (2). The input end of the metering pump (3) is fixedly connected to a connecting pipe (4). The outer surface of the connecting pipe (4) is fixedly connected to multiple extraction pipes (5). The outer surface of each extraction pipe (5) is fixedly connected to a flow control valve (6). The output end of the metering pump (3) is fixedly connected to a connecting pipe (10). One end of the connecting pipe (10) is fixedly... A filter (9) is fixedly connected to the emulsification tank (1), one end of which penetrates through the emulsification tank (1) and extends into the interior of the emulsification tank (1). An agitator (8) is provided above the emulsification tank (1). A detection cover (11) is fixedly embedded on the outer surface of the emulsification tank (1). A pressure sensor (12) is fixedly installed on the inner top wall of the detection cover (11). The pressure sensor (12) is fixedly connected to the outer surface of the emulsification tank (1). A PLC controller (18) is fixedly installed on the outer surface of the support plate (2).

2. A high shear emulsification tank according to claim 1, characterized in that: The stirring component (8) includes a drive motor (801) fixedly mounted on the upper surface of the emulsification tank (1), a stirring rod (802) fixedly mounted on the output end of the drive motor (801), and a plurality of high shear blades (803) fixedly mounted on the outer surface of the stirring rod (802).

3. A high shear emulsification tank as claimed in claim 1, wherein: The bottom surface of the emulsification tank (1) is fixedly connected to a discharge pipe (15), and the outer surface of the discharge pipe (15) is fixedly connected to an electric butterfly valve (16).

4. A high shear emulsification tank as claimed in claim 1, wherein: The emulsification tank (1) has an inlet (14) on its upper surface and a sealing door (17) is hinged to the outer surface of the emulsification tank (1) by a pin. The sealing door (17) is located above the inlet (14).

5. A high shear emulsification tank as claimed in claim 1, wherein: Each of the flow control valves (6) has a connector (7) connected to one end. The outer surface of the connecting pipe (4) is connected to a reinforcing plate (19). One side of the reinforcing plate (19) is fixedly installed on the outer surface of the emulsifying tank (1).

6. A high shear emulsification tank as claimed in claim 1, wherein: The pressure sensor (12) is electrically connected to the PLC controller (18) via a wire. The PLC controller (18) is electrically connected to the safety relief valve (13), the metering pump (3), the electric butterfly valve (16), and the flow control valve (6) via wires.

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