A continuous preparation device for chlorine dioxide slow-release microspheres

Abstract

This invention provides a continuous preparation device for chlorine dioxide slow-release microspheres, belonging to the field of mechanical device technology. It solves the problems of existing commercially available chlorine dioxide preparation devices, where dust easily comes into contact with the chlorite solution and polymer solution during continuous production, causing a decline in chlorine dioxide quality; and the inaccurate and unstable delivery of the feeding equipment to the designated position during the placement and collection of chlorine dioxide slow-release microspheres, resulting in product loss. This continuous preparation device for chlorine dioxide slow-release microspheres includes a body, a frame, and a base. The body, located at the top of the base, has a rotating unit for loading materials and a preparation unit on one side of the rotating unit. The preparation unit and the rotating unit are separated by a glass plate. Two symmetrical openings are located at the bottom of the glass plate, and a limiting seat is provided at the opening within the preparation unit. This invention has the advantages of dust prevention and continuous manufacturing.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical device technology, and relates to a preparation device, particularly to a continuous preparation device for chlorine dioxide slow-release microspheres. Background Technology

[0002] Chlorine dioxide is a strong oxidizing agent, but unlike chlorine, it does not produce harmful halogenated byproducts (such as trihalomethanes) during reactions. It is a yellowish-green gas at room temperature, readily soluble in water, and has a pungent odor. It is relatively stable at low concentrations and low temperatures, but may decompose into oxygen and chlorine at high concentrations or high temperatures.

[0003] Chlorine dioxide is widely used for disinfection and sterilization. In water treatment, it is used for sterilization and deodorization of drinking water, industrial water, and wastewater, effectively removing organic matter, iron and manganese ions, and algae. In food disinfection, it is used for sterilization and preservation during food processing, suitable for disinfecting fruits, vegetables, meat, and beverages. In medical and health fields, it is used as a surface disinfectant in hospitals, laboratories, and other places. In the paper and textile industries, it is used as a bleaching agent to reduce environmental pollution.

[0004] Currently available chlorine dioxide preparation devices on the market have several drawbacks. In continuous production, dust easily comes into contact with the chlorite solution and polymer solution, causing a decline in the quality of chlorine dioxide. Furthermore, during the placement and collection of chlorine dioxide slow-release microspheres, the device's feeding equipment cannot accurately and stably deliver the material to the designated location, resulting in product loss. Summary of the Invention

[0005] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a closed-loop continuous preparation device for chlorine dioxide slow-release microspheres.

[0006] The objective of this utility model can be achieved through the following technical solution: A continuous preparation device for chlorine dioxide slow-release microspheres, comprising a body, a frame, and a base, characterized in that the body is provided with a rotating unit for loading materials and a preparation unit on one side of the rotating unit at the top of the base, the preparation unit and the rotating unit are separated by a glass plate, two symmetrical openings are provided at the bottom of the glass plate, a limiting seat is provided at the opening in the preparation unit, the limiting seat has an opening corresponding to the opening, and a driving assembly is provided on the base ground on one side of the limiting seat. The component consists of a drive motor 1 and a drive motor 2. The motor shafts 1 and 2 on the drive motors 1 and 2 extend upward and pass vertically through the base. Rollers 1 and 2 are threadedly connected to the motor shafts 1 and 2. Rollers 1 and 2 are sleeved on the rollers 1 and 2, and a baffle for blocking the opening of the limiting seat is vertically clamped between the rollers 1 and 2. Several protrusions are provided on the surface of the rollers 1 and 2. Several grooves are provided on the baffle for the protrusions to engage. The baffle is pushed by the protrusions during the rotation of the rollers 1 and 2.

[0007] In the above-mentioned continuous preparation device for chlorine dioxide slow-release microspheres, the base is provided with a guide rail for its movement below the baffle.

[0008] In the above-mentioned continuous preparation device for chlorine dioxide slow-release microspheres, the rotating unit includes a rotating disk, several tooling plates, and a servo motor. The tooling plates are evenly and circumferentially mounted on the rotating disk by bolts. The tooling plates are provided with a receiving seat for placing the receiving box. The servo motor is installed below the base, and the rotating disk rotates through the servo motor shaft of the servo motor.

[0009] In the above-mentioned continuous preparation device for chlorine dioxide slow-release microspheres, the preparation unit includes a material box, several working guns, and an exhaust pipe. The working guns are arranged in pairs, and each working gun is equipped with a drive unit at its end.

[0010] Compared with existing technologies, this continuous preparation device for chlorine dioxide slow-release microspheres reduces dust generation during continuous production through the coordination of baffles and drive components. The entire device is designed around continuous production, from the generation of microspheres in the preparation unit to the material receiving box in the rotating unit controlled by baffles, and then to the orderly movement of the material receiving box driven by the rotating disk. Each link works closely together to achieve continuous and efficient production of chlorine dioxide slow-release microspheres, greatly improving production efficiency and reducing production costs. Attached Figure Description

[0011] Figure 1 This is a three-dimensional diagram of a continuous preparation device for chlorine dioxide slow-release microspheres.

[0012] Figure 2 This is an internal schematic diagram of the continuous preparation device for chlorine dioxide slow-release microspheres.

[0013] Figure 3 This is a top view of the continuous preparation device for chlorine dioxide slow-release microspheres.

[0014] Figure 4 This is a cross-sectional view of the continuous preparation device for chlorine dioxide slow-release microspheres.

[0015] In the diagram, 1. Machine body; 2. Frame; 3. Base; 4. Rotating unit; 5. Preparation unit; 6. Limiting seat; 7. Drive assembly; 8. Drive motor one; 9. Drive motor two; 10. Motor shaft one; 11. Motor shaft two; 12. Roller one; 13. Roller two; 14. Roller one; 15. Roller two; 16. Baffle; 17. Guide rail; 18. Rotary disk; 19. Tooling plate; 20. Servo motor; 21. Receiving seat; 22. Material box; 23. Working gun; 24. Exhaust pipe; 25. Drive unit. Detailed Implementation

[0016] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0017] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, this continuous preparation device for chlorine dioxide slow-release microspheres includes a body 1, a frame 2, and a base 3. The body 1, located on top of the base 3, has a rotating unit 4 for loading materials and a preparation unit 5 on one side of the rotating unit 4. The preparation unit 5 and the rotating unit 4 are separated by a glass plate. Two symmetrical openings are located at the bottom of the glass plate. A limiting seat 6 is installed at the opening inside the preparation unit 5, with an opening corresponding to the opening. A drive assembly 7 is located on the ground of the base 3, on one side of the limiting seat 6. The drive assembly 7 consists of a first drive motor 8 and a second drive motor 9. Motor shafts 10 and 11 on the first drive motor 8 and the second drive motor 9 extend upwards and pass vertically through the base 3. Roller 12 and roller 23 are threadedly connected to motor shaft 10 and motor shaft 21. Roller 14 and roller 25 are sleeved on roller 1 and roller 23, and a baffle 16 for blocking the opening of the limiting seat 6 is vertically clamped between roller 14 and roller 215. Several protrusions are provided on the wheel surface of roller 14 and roller 215. Several grooves are provided on the baffle 16 for the protrusions to engage. The protrusions push the baffle 16 during the rotation of roller 14 and roller 215. When material transfer or microsphere transfer is required, drive motor 18 and drive motor 29 are started, driving roller 12 and roller 213 to rotate, thereby causing roller 14 and roller 215 to rotate. The protrusions on the rollers interact with the grooves on the baffle 16 during rotation, pushing the baffle 16 to move, thereby opening or closing the opening of the limiting seat 6, realizing the controllable transfer of materials or microspheres between the preparation unit 5 and the rotating unit 4. The base 3 is provided with a guide rail 17 below the baffle 16 to ensure the smoothness and accuracy of the movement of the baffle 16.

[0018] To elaborate further, the base 3 is located below the baffle 16 and is provided with a guide rail 17 for it to move. The opening of the guide rail 17 provides a movement trajectory for the baffle 16.

[0019] To elaborate further, the rotating unit 4 includes a rotating disk 18, several tooling plates 19, and a servo motor 20. The tooling plates 19 are evenly and circumferentially mounted on the rotating disk with bolts. Each tooling plate 19 has a receiving seat 21 for holding a receiving box. The servo motor 20 is mounted below the base 3. The rotating disk 18 rotates via the servo motor shaft of the servo motor 20, which drives the rotating disk 18 to rotate according to a preset program and speed. When the chlorine dioxide slow-release microspheres generated by the preparation unit 5 are transferred to one side of the rotating unit 4 through the opening and the limiting seat 6, the tooling plates 19 on the rotating disk 18 rotate sequentially to the receiving position. The receiving seat 21 accurately receives the microspheres, achieving the collection and orderly arrangement of the microspheres.

[0020] Further details about the preparation unit 5 include a material tank 22, several working guns 23, and an exhaust pipe 24. The working guns 23 are arranged in pairs, and each working gun 23 is equipped with a drive unit 25 at its end. The material tank 22 stores the raw material solutions required for microsphere preparation, such as chlorite solution and polymer solution. The working guns 23 are arranged in pairs, and each working gun 23 is equipped with a drive unit 25 at its end. The drive unit 25 can precisely control the working state of the working gun 23, such as the spray speed and angle. During the preparation process, the working guns 23 spray the raw materials from the material tank 22 in a specific manner to carry out a mixing reaction, generating chlorine dioxide slow-release microspheres. The exhaust pipe 24 is responsible for timely discharge of the waste gas generated during the preparation process, maintaining stable air pressure and air quality within the preparation unit 5.

[0021] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0022] Although this document frequently uses terms such as body 1, frame 2, base 3, rotating unit 4, preparation unit 5, limiting seat 6, drive assembly 7, drive motor 1 8, drive motor 2 9, motor shaft 1 10, motor shaft 2 11, roller 1 12, roller 2 13, roller 1 14, roller 2 15, baffle 16, guide rail 17, rotating disk 18, tooling plate 19, servo motor 20, receiving seat 21, material box 22, working gun 23, exhaust pipe 24, and drive unit 25, the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. A continuous device for the preparation of chlorine dioxide slow-release microspheres, comprising a body (1), a frame (2) and a base (3), characterized in that, The machine body (1) is located on the top of the base (3) and has a rotating unit (4) for loading materials and a preparation unit (5) on one side of the rotating unit (4). The preparation unit (5) and the rotating unit (4) are separated by a glass plate. Two symmetrical openings are opened at the bottom of the glass plate. A limiting seat (6) is set at the opening in the preparation unit (5). The limiting seat (6) has an opening corresponding to the opening. A drive assembly (7) is set on the ground of the base (3) on one side of the limiting seat (6). The drive assembly (7) consists of a drive motor one (8) and a drive motor two (9). The motor shafts one (10) on the drive motor one (8) and the drive motor two (9) are connected to the drive motor shafts one (10) and the drive motor shaft two (9). The second motor shaft (11) extends upward and passes vertically through the base (3). The first motor shaft (10) and the second motor shaft (11) are connected by threads to the first roller (12) and the second roller (13). The first roller (14) and the second roller (15) are sleeved on the first roller (14) and the second roller (15). A baffle (16) for blocking the opening of the limiting seat (6) is vertically clamped between the first roller (14) and the second roller (15). Several protrusions are provided on the wheel surfaces of the first roller (14) and the second roller (15). Several grooves for the protrusions to engage are provided on the baffle (16). The baffle (16) is pushed by the protrusions during the rotation of the first roller (14) and the second roller (15).

2. The apparatus for continuous preparation of chlorine dioxide slow-release microspheres according to claim 1, characterized in that, The base (3) is located below the baffle (16) and is provided with a guide rail (17) for it to move.

3. The apparatus for continuous preparation of chlorine dioxide slow-release microspheres according to claim 1, characterized in that, The rotating unit (4) includes a rotating disk (18), several tooling plates (19), and a servo motor (20). The tooling plates (19) are evenly circumferentially mounted on the rotating plate by bolts. The tooling plates (19) are provided with a receiving seat (21) for placing the receiving box. The servo motor (20) is installed below the base (3). The rotating disk (18) rotates through the servo motor shaft of the servo motor (20).

4. The apparatus for continuous preparation of chlorine dioxide slow-release microspheres according to claim 1, wherein, The preparation unit (5) includes a material box (22), several working guns (23), and an exhaust pipe (24). The working guns (23) are arranged in pairs, and each working gun (23) is equipped with a drive unit (25) at its end.

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