An integrated device for cleaning and drying metal parts

Abstract

This utility model relates to the field of cleaning device technology, and more particularly to an integrated cleaning and drying device for metal parts, comprising a cleaning and drying tank and an automatic cleaning mechanism. The automatic cleaning mechanism includes a support base, a rotating column rotatably mounted on the upper side of the support base, a first disc and a second disc symmetrically fixedly mounted on the upper side of the rotating column, a first electric telescopic rod fixedly mounted on the upper side of the first disc, the output end of the first electric telescopic rod slidingly passing through to the lower side of the first disc, and several connecting rods fixedly connected to the lower side of the output end of the first electric telescopic rod, an electromagnetic ring plate fixedly mounted at the lower end of the connecting rods, and a cover plate provided on the lower side of the second disc, with an annular water cavity fixedly mounted on the lower side of the cover plate. This utility model, through the cooperation of the automatic cleaning mechanism and the cleaning and drying tank, can simultaneously complete the feeding, agitation and cleaning, drying, and removal of metal parts, achieving a high degree of automation and greatly improving processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, and in particular to an integrated device for cleaning and drying metal parts. Background Technology

[0002] In modern industrial manufacturing, the cleaning and drying of metal parts is an indispensable and important process, and its quality and efficiency directly affect the overall performance of the product and the production cycle.

[0003] Currently, most metal parts cleaning and drying equipment on the market still adopts a split design, meaning that the cleaning and drying processes are completed in different devices. This traditional model has many drawbacks. First, the transfer of parts from the cleaning equipment to the drying equipment requires manual operation, increasing labor costs, and is also prone to secondary contamination or damage to the parts surface due to improper operation. Second, split-type equipment occupies a large area, resulting in high equipment purchase and maintenance costs, which is not conducive to cost control and space utilization for enterprises. In addition, the separation of the cleaning and drying processes makes the entire processing flow cumbersome, and the connection between each link requires a lot of time, resulting in low production efficiency and making it difficult to meet the needs of modern industrial large-scale and high-efficiency production.

[0004] With the continuous development of industrial automation technology, the market has put forward higher requirements for the automation and integration level of metal parts cleaning and drying equipment. Therefore, researching and designing a highly automated and integrated metal parts cleaning and drying device has important practical significance and broad market application prospects. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an integrated device for cleaning and drying metal parts.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An integrated cleaning and drying device for metal parts includes a cleaning and drying tank and an automatic cleaning mechanism. The automatic cleaning mechanism includes a support plate base, a rotating column rotatably mounted on the upper side of the support plate base, a first disc and a second disc symmetrically fixedly mounted on the upper side of the rotating column, a first electric telescopic rod fixedly mounted on the upper side of the first disc, the output end of the first electric telescopic rod slidingly passing through to the lower side of the first disc, and several connecting rods fixedly connected to the lower side of the output end of the first electric telescopic rod, an electromagnetic ring plate fixedly mounted on the lower end of the connecting rods, a cover plate provided on the lower side of the second disc, an annular water cavity fixedly mounted on the lower side of the cover plate, and several spray pipes fixedly connected to the lower side of the annular water cavity.

[0008] Furthermore, a protective cover is fitted on the outer side of the rotating column, and a built-in motor is installed on the inner side of the protective cover.

[0009] Furthermore, the built-in motor is fixedly installed on the upper side of the support plate, a large gear is fixedly installed on the outer wall of the rotating column, and a small gear is fixedly installed on the upper side of the output end of the built-in motor, the small gear meshing with the large gear.

[0010] By adopting the above technical solution, the drive motor can drive the small gear and the large gear to mesh and transmit power, thereby driving the rotation adjustment of the rotating column. This setting is used to adjust the position of the first or second disc directly above the washing and drying drum.

[0011] Furthermore, a second electric telescopic rod is fixedly installed on the upper side of the second disk, and the output end of the second electric telescopic rod slides through to the lower side of the second disk and is fixedly connected to the upper side of the cover plate.

[0012] Furthermore, a water pump is fixedly installed on the upper side of the second disc, and a slide pipe is provided on the side of the water pump. The slide pipe slides through to the lower side of the second disc and the lower end of the slide pipe is connected to the annular water cavity. A connecting hose is installed between the water pump and the upper end of the slide pipe.

[0013] Furthermore, a sealing ring is fixedly installed on the lower outer edge of the cover plate.

[0014] By adopting the above technical solution and setting the sealing ring, the washing and drying barrel can be kept sealed when the cover plate is attached to it, thus preventing sewage from splashing during the washing process.

[0015] Furthermore, the washing and drying drum is equipped with a resistance wire inside and a heat insulation coating is applied to the outside of the washing and drying drum, and a support leg is fixedly installed at the bottom of the washing and drying drum.

[0016] Furthermore, a controller and a temperature sensor are fixedly installed on the outer wall of the washing and drying tub, with the detection end of the temperature sensor extending into the inner side of the washing and drying tub.

[0017] By adopting the above technical solution, the temperature sensor is used to monitor the internal temperature of the cleaning and drying drum during the drying operation.

[0018] Furthermore, a drain pipe is fixedly connected to the bottom of the washing and drying tub, and a solenoid valve is fixedly installed on the drain pipe.

[0019] Furthermore, a drive motor is fixedly installed at the bottom of the washing and drying tub, and a rotating shaft is fixedly installed on the output end of the drive motor. The rotating shaft rotates through to the upper side of the bottom of the washing and drying tub, and a waterproof sealing ring is provided at the rotating connection between the rotating shaft and the washing and drying tub. Several stirring rods are fixedly installed on the outer wall of the rotating shaft, and rubber sleeves are fixedly fitted on the outside of the stirring rods. The washing and drying tub, the rotating shaft, and the stirring rods are all made of austenitic stainless steel.

[0020] By adopting the above technical solution, austenitic stainless steel has good corrosion resistance. In addition, austenitic stainless steel is slightly magnetic, so when the electromagnetic ring plate adsorbs the metal parts inside the cleaning and drying barrel, there will be no magnetic attraction between them.

[0021] Compared with related technologies, the integrated cleaning and drying device for metal parts proposed in this utility model has the following advantages:

[0022] This invention discloses an integrated cleaning and drying device for metal parts. Through an automatic cleaning mechanism, before cleaning, an electromagnetic ring plate is activated to attract the metal parts to be cleaned to its lower side. Then, a rotating column drives a first disc to rotate 180 degrees, positioning the first disc directly above the cleaning and drying drum. Next, a first electric telescopic rod is activated, lowering the electromagnetic ring plate to the bottom of the drum. After the electromagnetic ring plate is de-energized, the parts fall to the bottom. The first electric telescopic rod then lifts the electromagnetic ring plate to the top of the drum. The rotating column reverses 180 degrees again, positioning another cover plate directly above the top of the drum. Water spraying is then performed for cleaning. After cleaning, wastewater is drained and the parts are dried. Once drying is complete, the first disc is driven to the top of the drum, and the electromagnetic ring plate is lowered to the bottom and energized to attract the metal parts, removing them from the bottom of the drum. This invention, through its automatic cleaning mechanism working in conjunction with the cleaning and drying drum, can simultaneously complete the loading, agitation, cleaning, drying, and removal of metal parts, achieving a high degree of automation and significantly improving processing efficiency. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of an integrated cleaning and drying device for metal parts proposed in this utility model;

[0024] Figure 2 This is a three-dimensional disassembled structural diagram of an integrated cleaning and drying device for metal parts proposed in this utility model;

[0025] Figure 3 A three-dimensional structural diagram of the internal components of the cleaning and drying drum;

[0026] Figure 4 Schematic diagram of the three-dimensional structure of the automatic cleaning mechanism Figure 1 ;

[0027] Figure 5 Schematic diagram of the three-dimensional structure of the automatic cleaning mechanism Figure 2 .

[0028] In the diagram: 1. Washing and drying drum; 2. Automatic washing mechanism; 21. Support plate; 22. Rotating column; 23. Protective cover; 24. Built-in motor; 25. First disc; 26. Second disc; 27. First electric telescopic rod; 28. Connecting rod; 29. ​​Electromagnetic ring plate; 210. Second electric telescopic rod; 211. Cover plate; 212. Water pump; 213. Slide pipe; 214. Connecting hose; 215. Annular water chamber; 216. Spray pipe; 3. Support leg; 4. Controller; 5. Temperature sensor; 6. Drain pipe; 7. Solenoid valve; 8. Drive motor; 9. Rotating shaft; 10. Stirring rod; 11. Rubber sleeve. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0030] Reference Figures 1-5 An integrated cleaning and drying device for metal parts includes a cleaning and drying tub 1 and an automatic cleaning mechanism 2. The automatic cleaning mechanism 2 includes a support plate 21, a rotating column 22 rotatably mounted on the upper side of the support plate 21, a first disc 25 and a second disc 26 symmetrically fixedly mounted on the upper side of the rotating column 22, a first electric telescopic rod 27 fixedly mounted on the upper side of the first disc 25, the output end of the first electric telescopic rod 27 slidingly passing through to the lower side of the first disc 25, and a plurality of connecting rods 28 fixedly connected to the lower side of the output end of the first electric telescopic rod 27, an electromagnetic ring plate 29 fixedly mounted at the lower end of the connecting rod 28, a cover plate 211 provided on the lower side of the second disc 26, an annular water cavity 215 fixedly mounted on the lower side of the cover plate 211, and a plurality of spray pipes 216 fixedly connected to the lower side of the annular water cavity 215.

[0031] In this embodiment, a second electric telescopic rod 210 is fixedly installed on the upper side of the second disc 26. The output end of the second electric telescopic rod 210 slides through to the lower side of the second disc 26 and is fixedly connected to the upper side of the cover plate 211. A water pump 212 is fixedly installed on the upper side of the second disc 26. A slide pipe 213 is provided on the side of the water pump 212. The slide pipe 213 slides through to the lower side of the second disc 26 and the lower end of the slide pipe 213 is connected to the annular water cavity 215. A connecting hose 214 is installed between the water pump 212 and the upper end of the slide pipe 213.

[0032] With the above structure, the connecting hose 214 has self-adaptive deformation capability. When the slide tube 213 slides, it can maintain the connected state. When the driving second disc 26 is located directly above the cleaning and drying tank 1, the second electric telescopic rod 210 is activated to drive the cover plate 211 to press against the upper side of the cleaning and drying tank 1, so that the port of the cleaning and drying tank 1 is sealed. Subsequently, the water pump 212 is activated to inject cleaning water into the slide tube 213 through the connecting hose 214. Then, the cleaning water enters the shaft of the annular water chamber 215 through the lower end of the slide tube 213, and then rinses the metal parts placed at the bottom of the cleaning and drying tank 1 from the spray pipe 216.

[0033] In this embodiment, a protective cover 23 is sleeved on the outside of the rotating column 22, and a built-in motor 24 is provided inside the protective cover 23. The built-in motor 24 is fixedly installed on the upper side of the support plate 21. A large gear is fixedly installed on the outer wall of the rotating column 22, and a small gear is fixedly installed on the upper side of the output end of the built-in motor 24. The small gear meshes with the large gear.

[0034] Through the above structure, the built-in motor 24 starts the small gear and the large gear to mesh and drive the rotating column 22 to rotate, thereby adjusting the position of the first disk 25 and the second disk 26.

[0035] In this embodiment, a sealing ring is fixedly installed on the lower outer edge of the cover plate 211.

[0036] With the above structure, when the real-time cover 211 is attached to the upper side of the washing and drying tub 1, it can maintain a seal and prevent sewage from splashing.

[0037] In this embodiment, the cleaning and drying tub 1 is equipped with a resistance wire inside and has a heat insulation coating on the outside. The bottom of the cleaning and drying tub 1 is fixedly installed with a support leg 3.

[0038] With the above structure, the resistance wire can heat the inside of the cleaning and drying tub 1 after it is activated, for use in the subsequent drying process.

[0039] In this embodiment, a controller 4 and a temperature sensor 5 are fixedly installed on the outer wall of the washing and drying tub 1. The detection end of the temperature sensor 5 passes through to the inside of the washing and drying tub 1. A drain pipe 6 is fixedly installed at the bottom of the washing and drying tub 1, and a solenoid valve 7 is fixedly installed on the drain pipe 6.

[0040] With the above structure, the solenoid valve 7 is used to control the opening and closing of the drain pipe 6. During cleaning, the drain pipe 6 is in a closed state to facilitate rinsing and agitation to assist the cleaning process. Before drying, the drain pipe 6 needs to be opened to drain the sewage. During drying, the cover plate 211 needs to be opened to facilitate the discharge of water vapor. In addition, a large-diameter filter screen is provided at the upper port of the drain pipe 6 to prevent metal parts from falling into the drain pipe 6.

[0041] In this embodiment, a drive motor 8 is fixedly installed at the bottom of the washing and drying tub 1, and a rotating shaft 9 is fixedly installed on the output end of the drive motor 8. The rotating shaft 9 rotates through to the upper side of the bottom of the washing and drying tub 1, and a waterproof sealing ring is provided at the rotating connection between the rotating shaft 9 and the washing and drying tub 1. Several stirring rods 10 are fixedly installed on the outer wall of the rotating shaft 9, and a rubber sleeve 11 is fixedly fitted on the outside of the stirring rod 10. The washing and drying tub 1, the rotating shaft 9 and the stirring rods 10 are all made of austenitic stainless steel.

[0042] With the above structure, while spraying and cleaning, the drive motor 8 drives the stirring rod 10 to rotate at the bottom of the cleaning and drying tank 1, so that the water flow can fully impact the metal parts and improve the cleaning efficiency. It should be noted that the cleaning water can also be a special parts cleaning fluid, which is only listed here.

[0043] In a utility model, during use:

[0044] Metal parts placement: The electromagnetic ring plate 29 is activated, using its magnetism to attract the metal parts to be cleaned to its underside. At this time, the built-in motor 24 is activated, driving the small gear and large gear to mesh and transmit power, thereby rotating the rotating column 22. This causes the rotating column 22 to rotate the first disc 25 180 degrees, adjusting the first disc 25 to be directly above the cleaning and drying tub 1. Next, the first electric telescopic rod 27 is activated, lowering the electromagnetic ring plate 29 to the bottom of the cleaning and drying tub 1. Then, the electromagnetic ring plate 29 is de-energized, and the metal parts fall to the bottom of the tub due to their own gravity. Afterward, the first electric telescopic rod 27 raises the electromagnetic ring plate 29 to the top of the tub, and the built-in motor 24 drives the rotating column 22 to reverse 180 degrees again, positioning the cover plate 211 on the second disc 26 directly above the top of the tub.

[0045] Metal parts cleaning: After the cover plate 211 is positioned directly above the top of the tank, the second electric telescopic rod 210 is activated, causing the cover plate 211 to press against the upper side of the cleaning and drying tank 1. The sealing ring on the lower outer edge of the cover plate 211 keeps the port of the cleaning and drying tank 1 sealed to prevent sewage splashing. Then, the water pump 212 is activated, and the water pump 212 injects cleaning water (or special parts cleaning fluid) into the slide pipe 213 through the connecting hose 214. The cleaning water then enters the annular water chamber 215 through the lower end of the slide pipe 213. Finally, the water is sprayed from the spray pipe 216 on the lower side of the annular water chamber 215 to rinse the metal parts placed at the bottom of the cleaning and drying tank 1. At the same time, the drive motor 8 at the bottom of the cleaning and drying tank 1 is activated, driving the rotating shaft 9 and the stirring rod 10 to rotate at the bottom of the tank. The rubber sleeve 11 on the outside of the stirring rod 10 can protect the metal parts from being scratched and can also make the water flow fully impact the metal parts, further improving the cleaning efficiency.

[0046] Wastewater discharge: After cleaning the metal parts, open the solenoid valve 7 on the drain pipe 6 to discharge the wastewater in the cleaning and drying tank 1 through the drain pipe 6.

[0047] Metal parts drying: After the wastewater is discharged, close the solenoid valve 7 and open the cover 211 to allow water vapor to escape. Start the resistance wire embedded inside the cleaning and drying barrel 1 to heat and dry the inside of the barrel. The temperature sensor 5 on the outer wall of the cleaning and drying barrel 1 monitors the temperature inside the barrel in real time and feeds the data back to the controller 4. The controller 4 adjusts the heating power of the resistance wire according to the set temperature parameters to ensure that the drying process is carried out at a suitable temperature. The heat insulation coating on the outside of the cleaning and drying barrel 1 can effectively reduce heat loss and improve energy utilization efficiency.

[0048] Metal parts removal: After drying, the built-in motor 24 is restarted to drive the rotating column 22 to rotate, so that the first disc 25 is directly above the top of the barrel. Then, the first electric telescopic rod 27 is activated to drive the electromagnetic ring plate 29 to the bottom of the barrel and turn on the power. The magnetism of the electromagnetic ring plate 29 is used to attract the dried metal parts. Then, the first electric telescopic rod 27 drives the electromagnetic ring plate 29 to lift up and remove the attracted metal parts from the bottom of the barrel, thus completing the entire cleaning and drying process of the metal parts.

[0049] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0050] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A device for integrated cleaning and drying of metal parts, characterized in that, It includes a cleaning and drying drum (1) and an automatic cleaning mechanism (2); The automatic cleaning mechanism (2) includes a support plate base (21), on which a rotating column (22) is rotatably mounted. A first disc (25) and a second disc (26) are symmetrically fixed on the upper side of the rotating column (22). A first electric telescopic rod (27) is fixedly mounted on the upper side of the first disc (25). The output end of the first electric telescopic rod (27) slides through to the lower side of the first disc (25), and several connecting rods (28) are fixedly connected to the lower side of the output end of the first electric telescopic rod (27). An electromagnetic ring plate (29) is fixedly mounted on the lower end of the connecting rod (28). A cover plate (211) is provided on the lower side of the second disc (26). An annular water cavity (215) is fixedly mounted on the lower side of the cover plate (211). Several spray pipes (216) are fixedly connected to the lower side of the annular water cavity (215).

2. The integrated cleaning and drying device for metal parts according to claim 1, characterized in that, The rotating column (22) is fitted with a protective cover (23) on the outside, and a built-in motor (24) is provided on the inside of the protective cover (23).

3. The integrated cleaning and drying device for metal parts according to claim 2, characterized in that, The built-in motor (24) is fixedly installed on the upper side of the support plate (21), a large gear is fixedly installed on the outer wall of the rotating column (22), and a small gear is fixedly installed on the upper side of the output end of the built-in motor (24), and the small gear meshes with the large gear.

4. The integrated cleaning and drying device for metal parts according to claim 1, characterized in that, A second electric telescopic rod (210) is fixedly installed on the upper side of the second disc (26). The output end of the second electric telescopic rod (210) slides through to the lower side of the second disc (26) and is fixedly connected to the upper side of the cover plate (211).

5. The integrated cleaning and drying device for metal parts according to claim 1, characterized in that, A water pump (212) is fixedly installed on the upper side of the second disc (26). A slide pipe (213) is provided on the side of the water pump (212). The slide pipe (213) slides through to the lower side of the second disc (26) and the lower end of the slide pipe (213) is connected to the annular water cavity (215). A connecting hose (214) is installed between the upper end of the water pump (212) and the slide pipe (213).

6. The integrated cleaning and drying device for metal parts according to claim 1, characterized in that, A sealing ring is fixedly installed on the lower outer edge of the cover plate (211).

7. The integrated cleaning and drying device for metal parts according to claim 1, characterized in that, The cleaning and drying barrel (1) is equipped with a resistance wire inside and a heat insulation coating is applied to the outside of the cleaning and drying barrel (1). The bottom of the cleaning and drying barrel (1) is fixedly installed with a support leg (3).

8. The integrated cleaning and drying device for metal parts according to claim 1, characterized in that, A controller (4) and a temperature sensor (5) are fixedly installed on the outer wall of the washing and drying tub (1), and the detection end of the temperature sensor (5) passes through to the inside of the washing and drying tub (1).

9. A device for cleaning and drying metal parts according to claim 1, characterized in that, The bottom of the cleaning and drying tub (1) is fixedly connected to a drain pipe (6), and a solenoid valve (7) is fixedly installed on the drain pipe (6).

10. The integrated cleaning and drying device for metal parts according to claim 1, characterized in that, A drive motor (8) is fixedly installed at the bottom of the washing and drying tub (1). A rotating shaft (9) is fixedly installed on the output end of the drive motor (8). The rotating shaft (9) rotates through to the upper side of the bottom of the washing and drying tub (1), and a waterproof sealing ring is provided at the rotating connection between the rotating shaft (9) and the washing and drying tub (1). Several stirring rods (10) are fixedly installed on the outer wall of the rotating shaft (9). A rubber sleeve (11) is fixedly fitted on the outside of the stirring rod (10). The washing and drying tub (1), the rotating shaft (9) and the stirring rods (10) are all made of austenitic stainless steel.

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