A laser deburring device for an iron core

Abstract

This utility model relates to the field of electronic component processing technology, and in particular to a laser deburring device for iron cores. It is characterized by comprising a base, a conveying assembly, a driving device, a fixture, a positioning mechanism, and a laser processing head. The conveying assembly is mounted on the base and is used to carry and intermittently convey the fixture. The driving device is mounted on the base and is drivenly connected to the conveying assembly. The fixture is disposed on the conveying assembly and has multiple placement slots for placing the iron core in its extending direction. The positioning mechanism is mounted on the base and is used to position and clamp the fixture at the processing position. The laser processing head is disposed above the base and is used to perform laser removal processing on the burrs on the edge of the iron core end face placed in the placement slots after the fixture has been positioned and clamped by the positioning mechanism. Compared with the prior art, the positioning plate driven by a cylinder and the fixture grooves cooperate to ensure the positional accuracy of the iron core during processing, thereby improving the deburring quality.

Description

Technical Field

[0001] This utility model relates to the field of electronic component processing technology, and in particular to a laser deburring device for iron cores. Background Technology

[0002] In the field of power equipment and electronic component manufacturing, the iron core, as a key magnetic conductive component, has its manufacturing process directly affecting product performance and reliability.

[0003] Currently, to avoid short circuits between laminations in the iron core, an insulating coating is usually applied to the surface of the iron core. However, due to limitations in the characteristics of the coating material and the precision of the process, the coating thickness is difficult to exceed the critical value. Especially in the edge area of ​​the iron core, there are sharp burrs generated by machining, which cannot be completely covered even with an insulating layer. In the subsequent winding process, when the enameled wire comes into contact with the iron core, these burrs that are not completely covered can easily pierce the insulation layer of the enameled wire, leading to problems such as short circuits between winding turns and a decrease in insulation resistance. This seriously affects the electrical performance and service life of the product and increases the risk of equipment failure. Therefore, there is an urgent need for a device that can effectively remove burrs from the iron core to improve the processing quality of the iron core and the reliability of power equipment and electronic components. Utility Model Content

[0004] To address the technical problems mentioned above, this utility model proposes a laser deburring device for iron cores.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A laser deburring device for iron cores, characterized in that it comprises a base, a conveying assembly, a driving device, a fixture, a positioning mechanism, and a laser processing head; the conveying assembly is mounted on the base and is used to carry and intermittently convey the fixture; the driving device is mounted on the base and drivenly connected to the conveying assembly, and is used to drive the conveying assembly to move; the fixture is disposed on the conveying assembly, and the fixture has multiple placement slots for placing iron cores in its extending direction; the positioning mechanism is mounted on the base, and the positioning mechanism consists of two sets symmetrically arranged along the conveying direction of the conveying assembly, and is used to position and clamp the fixture when it stops moving at the processing position; the laser processing head is disposed above the base, and is used to perform laser removal treatment on the burrs on the edge of the iron core end face placed in the placement slot after the fixture is positioned and clamped by the positioning mechanism.

[0007] Preferably, the conveying assembly includes a first conveyor wheel, a second conveyor wheel, and a conveyor belt; the first and second conveyor wheels are rotatably mounted on a base, the conveyor belt is wrapped around and connected between the first and second conveyor wheels, and a fixture is placed on the upper surface of the conveyor belt.

[0008] Preferably, the driving device is a stepper motor, the output end of which is connected to the first conveyor wheel to drive the first conveyor wheel to rotate, thereby driving the conveyor belt to move and intermittently transport the fixture to the processing position below the laser processing head.

[0009] Preferably, the positioning mechanism includes a power source and a positioning component; the power source is mounted on a base, and the positioning component is connected to the output end of the power source; when the fixture moves to the processing position, the power source drives the positioning component to move to position and clamp the fixture located at the processing position.

[0010] Preferably, the power source is a cylinder, and the positioning component is a positioning plate; the piston rod of the cylinder is fixedly connected to the positioning plate.

[0011] Preferably, the positioning plate has a protrusion, and the side wall of the fixture has a groove that matches the protrusion; when the cylinder drives the positioning plate to move to position and clamp the fixture, the protrusion is embedded in the groove.

[0012] Preferably, the base has multiple height-adjustable support feet at its bottom.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] Compared with existing technologies, the positioning plate driven by the cylinder and the groove of the fixture ensures the positional accuracy of the iron core during the processing and improves the deburring quality; the intermittent conveying system driven by the stepper motor, combined with the multi-station fixture design, enables continuous batch processing of the iron core. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the laser deburring device for iron cores proposed in this utility model;

[0016] Figure 2 This is a top view of the conveying component in the laser deburring device for iron cores proposed in this utility model;

[0017] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0018] In the diagram: 1-base, 101-support foot, 102-frame, 2-positioning mechanism, 201-cylinder, 202-positioning plate, 203-protrusion, 3-fixture, 301-placement slot, 302-groove, 4-laser processing head, 5-conveying assembly, 501-first conveyor wheel, 502-second conveyor wheel, 503-conveyor belt, 6-stepper motor. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figures 1-3 As shown, this embodiment provides a laser deburring device for iron cores, characterized in that it includes a base 1, a conveying assembly 5, a driving device, a fixture 3, a positioning mechanism 2, and a laser processing head 4; the conveying assembly 5 is mounted on the base 1 and is used to carry and intermittently convey the fixture 3; the driving device is mounted on the base 1 and is drivenly connected to the conveying assembly 5, and is used to drive the conveying assembly 5 to move; the fixture 3 is disposed on the conveying assembly 5, and the fixture 3 has a plurality of placement slots 301 for placing iron cores in its extending direction; the positioning mechanism 2 is mounted on the base 1, and the positioning mechanism 2 consists of two sets symmetrically arranged along the conveying direction of the conveying assembly 5, and is used to position and clamp the fixture 3 when it stops moving at the processing position; the laser processing head 4 is disposed above the base 1, and is used to perform laser removal processing on the burrs on the edge of the iron core end face placed in the placement slot 301 after the fixture 3 is positioned and clamped by the positioning mechanism 2.

[0021] Overall, the fixture 3 is placed on the conveying assembly 5, and the iron core to be processed is placed in the placement groove 301 of the fixture 3. The drive device is started to drive the conveying assembly 5 to move, and the fixture 3 is intermittently conveyed to the processing position below the laser processing head 4. When the fixture 3 moves to the processing position, the positioning mechanism 2 positions and clamps the fixture 3, which has stopped moving. The laser processing head 4 is located above the base 1 and is fixedly connected to the frame 102. It is connected to an external laser generating device. After the fixture 3 is positioned and clamped by the positioning mechanism 2, the laser processing head 4 emits a laser to remove burrs on the edge of the iron core end face placed in the placement groove 301. Laser processing has the characteristics of high precision, high speed and small heat-affected zone. It can effectively remove burrs from the iron core and will not damage the iron core body.

[0022] like Figures 1-2 As shown, in this embodiment, the conveying assembly 5 includes a first conveying wheel 501, a second conveying wheel 502, and a conveyor belt 503; the first conveying wheel 501 and the second conveying wheel 502 are rotatably mounted on the base 1, the conveyor belt 503 is connected around the first conveying wheel 501 and the second conveying wheel 502, and the fixture 3 is placed on the upper surface of the conveyor belt 503.

[0023] Specifically, the conveying assembly 5 includes a first conveying wheel 501, a second conveying wheel 502, and a conveyor belt 503; the first conveying wheel 501 and the second conveying wheel 502 are rotatably mounted on the base 1 via bearings, and the conveyor belt 503 is connected around the first conveying wheel 501 and the second conveying wheel 502 to form a closed-loop conveying structure; the fixture 3 is placed on the upper surface of the conveyor belt 503 and is conveyed under the drive of the conveyor belt 503; this conveying assembly 5 has a simple structure, stable transmission, and can reliably convey the fixture 3 to the designated position.

[0024] like Figure 2 As shown, in this embodiment, the driving device is a stepper motor 6. The output end of the stepper motor 6 is connected to the first conveyor wheel 501 and is used to drive the first conveyor wheel 501 to rotate, thereby driving the conveyor belt 503 to move and intermittently convey the fixture 3 to the processing position below the laser processing head 4.

[0025] Specifically, the driving device is a stepper motor 6, and the output end of the stepper motor 6 is connected to the first conveyor wheel 501 through a coupling. The stepper motor 6 can precisely control the rotation angle and speed, drive the first conveyor wheel 501 to rotate, and then drive the conveyor belt 503 to move, intermittently conveying the fixture 3 to the processing position below the laser processing head 4. By controlling the operation of the stepper motor 6, the fixture 3 can be accurately positioned and intermittently conveyed, ensuring the orderly progress of the deburring process of the iron core.

[0026] like Figures 2-3 As shown, in this embodiment, the positioning mechanism 2 includes a power source and a positioning component; the power source is mounted on the base 1, and the positioning component is connected to the output end of the power source; when the fixture 3 moves to the processing position, the power source drives the positioning component to move to position and clamp the fixture 3 located at the processing position.

[0027] like Figures 2-3 As shown, in this embodiment, the power source is a cylinder 201, and the positioning component is a positioning plate 202; the piston rod of the cylinder 201 is fixedly connected to the positioning plate 202.

[0028] Specifically, the positioning mechanism 2 includes a power source and a positioning component; the power source is a cylinder 201, and the positioning component is a positioning plate 202. The piston rod of the cylinder 201 is fixedly connected to the positioning plate 202. When the fixture 3 moves to the processing position, the cylinder 201 is vented, the piston rod extends, and the positioning plate 202 moves to position and clamp the fixture 3 located at the processing position. As a power source, the cylinder 201 has the advantages of fast response speed and stable thrust, and can quickly and accurately position and clamp the fixture 3.

[0029] like Figures 2-3As shown, in this embodiment, the positioning plate 202 is provided with a protrusion 203, and the side wall of the fixture 3 is provided with a groove 302 that matches the protrusion 203; when the cylinder 201 drives the positioning plate 202 to move to position and clamp the fixture 3, the protrusion 203 is embedded in the groove 302.

[0030] By setting a protrusion 203 on the positioning plate 202 and a groove 302 matching the protrusion 203 on the side wall of the fixture 3, when the cylinder 201 drives the positioning plate 202 to move to position and clamp the fixture 3, the protrusion 203 is embedded in the groove 302. This structural design makes the positioning between the positioning plate 202 and the fixture 3 more accurate and stable, avoids the fixture 3 from shifting during processing, and further improves the processing accuracy and quality of deburring the iron core.

[0031] like Figure 1 As shown, in this embodiment, the base 1 has a plurality of height-adjustable support feet 101 at its bottom.

[0032] Specifically, multiple height-adjustable support feet 101 are provided at the bottom of the base 1; by adjusting the height of the support feet 101, the device can adapt to different working sites and ensure the stability of the device during operation; at the same time, the height-adjustable support feet 101 can also perform horizontal calibration of the device to ensure the accurate relative position between the laser processing head 4 and the fixture 3, thereby improving the deburring effect of the iron core.

[0033] Of course, those skilled in the art will recognize that this invention is not limited to the details of the exemplary embodiments described above, but also includes the same or similar structures that can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0035] The technologies, shapes, and structures not described in detail in this utility model are all known technologies.

Claims

1. A laser deburring device for iron cores, characterized in that, The system includes a base (1), a conveying assembly (5), a driving device, a fixture (3), a positioning mechanism (2), and a laser processing head (4). The conveying assembly (5) is mounted on the base (1) and is used to carry and intermittently convey the fixture (3). The driving device is mounted on the base (1) and is drivenly connected to the conveying assembly (5) to drive the conveying assembly (5) to move. The fixture (3) is located on the conveying assembly (5) and has multiple placement slots (301) for placing iron cores in its extending direction. The positioning mechanism (2) is mounted on the base (1) and consists of two sets arranged symmetrically along the conveying direction of the conveying assembly (5) to position and clamp the fixture (3) at the processing position. The laser processing head (4) is located above the base (1) and is used to perform laser removal treatment on the burrs on the edge of the iron core placed in the placement slot (301) after the fixture (3) is positioned and clamped by the positioning mechanism (2).

2. The laser deburring apparatus for an iron core according to claim 1, characterized by The conveying assembly (5) includes a first conveying wheel (501), a second conveying wheel (502), and a conveyor belt (503); the first conveying wheel (501) and the second conveying wheel (502) are rotatably mounted on the base (1), the conveyor belt (503) is connected around the first conveying wheel (501) and the second conveying wheel (502), and the fixture (3) is placed on the upper surface of the conveyor belt (503).

3. The laser deburring apparatus for an iron core according to claim 2, characterized by The driving device is a stepper motor (6), the output end of which is connected to the first conveyor wheel (501) to drive the first conveyor wheel (501) to rotate, thereby driving the conveyor belt (503) to move and intermittently transport the fixture (3) to the processing position below the laser processing head (4).

4. The laser deburring apparatus for an iron core according to claim 1, characterized by The positioning mechanism (2) includes a power source and a positioning component; the power source is installed on the base (1), and the positioning component is connected to the output end of the power source; when the fixture (3) moves to the processing position, the power source drives the positioning component to move to position and clamp the fixture (3) located at the processing position.

5. The laser deburring apparatus for an iron core according to claim 4, characterized by The power source is a cylinder (201), and the positioning component is a positioning plate (202); the piston rod of the cylinder (201) is fixedly connected to the positioning plate (202).

6. The laser deburring apparatus for an iron core according to claim 5, characterized by The positioning plate (202) is provided with a protrusion (203), and the side wall of the fixture (3) is provided with a groove (302) that matches the protrusion (203); when the cylinder (201) drives the positioning plate (202) to move to position and clamp the fixture (3), the protrusion (203) is embedded in the groove (302).

7. The laser deburring apparatus for an iron core according to any one of claims 1 to 6, characterized by The base (1) has multiple height-adjustable support feet (101) at its bottom.

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