Cooling device for producing TPE granular material

Abstract

This utility model relates to the field of machining technology, specifically a cooling device for the production of TPE granular materials. It includes a screw conveyor, the output port of which is connected to a first cooling box assembly. A second cooling box assembly is located at the bottom of the first cooling box assembly, and a conveyor belt assembly is located at the bottom of the second cooling box assembly. The first cooling box assembly includes a conical shell with several triangular rods inside. A first filter plate is located on one side wall of the inner side of the conical shell, and connecting posts are located at the four corners of the first filter plate, connecting posts to the second filter plate. A first induced draft fan is symmetrically located on the side of the third filter plate away from the triangular rods, and a first filter box assembly is located on one side of the first induced draft fan. By utilizing the structure of the first cooling box assembly, the second filter box assembly, the conveyor belt assembly, and the screw conveyor, the problem of low efficiency of natural cooling, significant influence from environmental temperature, humidity, wind speed, and other factors, and unstable cooling effect is solved.

Description

Technical Field

[0001] This utility model relates to the field of machining technology, specifically a cooling device for the production of TPE granular materials. Background Technology

[0002] As is well known, the general method for cooling TPE granules is natural cooling. Simply place the thermoformed synthetic rubber raw material in a suitable working position and let it air dry naturally. However, this method of cooling TPE granules has been found to be time-consuming, inconvenient for users, and has low cooling efficiency and high limitations.

[0003] Natural cooling is inefficient and is greatly affected by factors such as ambient temperature, humidity, and wind speed. Its cooling effect is unstable, and it also occupies a large production space, increasing production costs and management difficulty.

[0004] Therefore, it is particularly important to design a cooling device for the production of TPE granular materials to overcome the above-mentioned technical defects and improve the overall practicality. Utility Model Content

[0005] The purpose of this invention is to provide a cooling device for the production of TPE granular materials, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A cooling device for the production of TPE granular material includes a screw conveyor, the output port of which is connected to a first cooling box assembly, a second cooling box assembly is provided at the bottom of the first cooling box assembly, and a conveyor belt assembly is provided at the bottom of the second cooling box assembly.

[0008] The first cooling box assembly includes a conical shell, the interior of which is provided with a plurality of triangular rods. A first filter plate is provided on one inner side wall of the conical shell. Connecting posts are provided at the four corners of the first filter plate, and the connecting posts are connected to a second filter plate. A third filter plate is provided on the other side wall of the conical shell. A first exhaust fan is symmetrically provided on the side of the third filter plate away from the triangular rods. A first filter box assembly is provided on one side of the first exhaust fan.

[0009] The second cooling box assembly includes a box body, inside which a plurality of guide plates are arranged alternately. A second exhaust fan is symmetrically arranged on one side wall of the box body. A second filter box assembly is arranged on the side of the second exhaust fan away from the guide plates. A plurality of slots are provided on the other side wall of the box body. A fourth filter plate is arranged inside the slots.

[0010] As a preferred embodiment of this utility model, the first filter box assembly and the second filter box assembly each include a box shell, three sets of filter layers and a sealing cover. The box shell forms a filter cavity inside, the filter layers are detachably installed in the filter cavity, and the sealing cover is fixedly installed on the top of the box shell by bolts. The three sets of filter layers consist of a honeycomb primary filter layer, an activated carbon adsorption layer and a HEPA high-efficiency filter layer, which are used to purify the air and remove impurities.

[0011] As a preferred embodiment of this utility model, the triangular rods are evenly distributed inside the conical shell, and the surface of the triangular rods is provided with several protrusions to increase the contact area with TPE particles and improve the cooling effect. The triangular rods are made of stainless steel, and the triangular rods are welded to the second filter plate. The first filter plate is fixed to the conical shell by bolts.

[0012] As a preferred embodiment of this utility model, the guide plate is a corrugated aluminum alloy plate, and Teflon coating is avoided for preventing adhesion.

[0013] As a preferred embodiment of this utility model, the fourth filter plate is fixed to the slot by bolts, and the second induced draft fan is provided with an interception net on one side near the guide plate.

[0014] As a preferred embodiment of this utility model, both the first and second induced draft fans are equipped with frequency converters for adjusting the speed of the induced draft fans. Temperature sensors are respectively installed inside the conical shell and the box. A controller is installed outside the second cooling box assembly. The controller adjusts the speed of the first and second induced draft fans and the conveying speed of the screw conveyor according to the feedback signal of the temperature sensor.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention utilizes a cooling device for TPE granule material production. The device comprises a first cooling box assembly, a second filter box assembly, a conveyor belt assembly, and a screw conveyor. By activating the screw conveyor, the TPE granules to be cooled are fed into the conical shell of the first cooling box assembly. The granules disperse upon contact with the triangular rods. Simultaneously, the blower corresponding to the first cooling box is activated, and external air, purified by the first filter box assembly, is introduced into the shell for heat exchange with the granules, achieving initial cooling. The initially cooled granules fall in a single curtain into the second cooling box assembly, where they roll on staggered corrugated guide plates to extend their residence time. Simultaneously, the blower corresponding to the second cooling box is activated, and external air, purified by the second filter box assembly, is introduced into the box for further heat exchange with the rolling granules, completing secondary cooling. During cooling, temperature sensors inside the conical shell and the box monitor the temperature in real time and provide feedback to a controller outside the second cooling box. The controller automatically adjusts the blower speed and the screw conveyor speed accordingly to ensure sufficient cooling. After cooling, the particles fall into the conveyor belt assembly at the bottom of the box and are transported to the next process. This solves the problems of low efficiency of natural cooling, which is greatly affected by various factors such as ambient temperature, humidity, and wind speed, resulting in unstable cooling effect. It also occupies a large production space and increases production costs and management difficulty. Attached Figure Description

[0017] Figure 1 This is a structural diagram of the overall plan of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall and planar structure of the first filter box assembly of this utility model;

[0019] Figure 3 This is a schematic diagram of the planar structure of the second filter box assembly of this utility model.

[0020] In the diagram: 1. Screw conveyor; 2. First cooling box assembly; 201. Conical shell; 202. Triangular rod; 203. First filter plate; 204. Connecting column; 205. Second filter plate; 206. Third filter plate; 207. First induced draft fan; 208. First filter box assembly; 3. Second cooling box assembly; 301. Box body; 302. Guide plate; 303. Second filter box assembly; 304. Slotted; 305. Fourth filter plate; 306. Second induced draft fan; 4. Conveyor belt assembly. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Several embodiments of this utility model are provided. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0023] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0026] A cooling device for the production of TPE granules includes a screw conveyor 1. The output port of the screw conveyor 1 is connected to a first cooling box assembly 2. A second cooling box assembly 3 is located at the bottom of the first cooling box assembly 2, and a conveyor belt assembly 4 is located at the bottom of the second cooling box assembly 3. When the screw conveyor 1 is started, the TPE granules to be cooled are fed into the conical shell 201 of the first cooling box assembly 2, where the granules are dispersed by contact with triangular rods 202. Simultaneously, the blower corresponding to the first cooling box is started, and external air, purified by a first filter assembly 208, is sent into the shell 201 to exchange heat with the granules for initial cooling. The initially cooled granules fall in a single curtain into the box 301 of the second cooling box assembly 3, where they roll on staggered corrugated guide plates 302 to prolong their residence time. Simultaneously, the blower corresponding to the second cooling box is started, and external air, purified by a second filter assembly 303, is sent into the box 301 to further exchange heat with the rolling granules, completing secondary cooling. During cooling, temperature sensors inside the conical shell 201 and the box 301 monitor the temperature in real time and provide feedback to the controller outside the second cooling box. The controller then automatically adjusts the blower speed and the conveying speed of the screw conveyor 1 to ensure sufficient cooling. The cooled particles fall into the conveyor belt assembly 4 at the bottom of the box 301 and are transported to the next process.

[0027] In this embodiment, please refer to Figure 1 and Figure 2 The first cooling box assembly 2 includes a conical shell 201. The interior of the conical shell 201 is provided with several triangular rods 202. A first filter plate 203 is provided on one inner side wall of the conical shell 201. Connecting posts 204 are provided at the four corners of the first filter plate 203, connecting the connecting posts 204 to a second filter plate 205. A third filter plate 206 is provided on the other side wall of the conical shell 201. A first exhaust fan 207 is symmetrically provided on the side of the third filter plate 206 away from the triangular rods 202. A first filter box assembly 208 is provided on one side of the first exhaust fan 207. TPE particles are fully dispersed in contact with the triangular rods 202 inside the conical shell 201. Simultaneously, the blower corresponding to the first cooling box assembly 2 is activated, purifying external air through the first filter box assembly 208 to remove impurities and harmful substances. The clean air is then delivered to the interior of the conical shell 201, where it exchanges heat with the TPE particles, carrying away the heat from the TPE particles and achieving initial cooling.

[0028] The triangular rods 202 are evenly distributed inside the conical shell 201, and the surface of the triangular rods 202 is provided with several protrusions to increase the contact area with TPE particles and improve the cooling effect. The triangular rods 202 are made of stainless steel and are welded to the second filter plate 205. The first filter plate 203 is fixed to the conical shell 201 by bolts, which facilitates disassembly and maintenance and improves the overall stability and maintainability of the device.

[0029] In this embodiment, please refer to Figure 1 and Figure 3 The second cooling box assembly 3 includes a box body 301. Inside the box body 301, several guide plates 302 are arranged alternately. A second exhaust fan 306 is symmetrically arranged on one side wall of the box body 301. A second filter box assembly 303 is arranged on the side of the second exhaust fan 306 away from the guide plates 302. The other side wall of the box body 301 has several slots 304. A fourth filter plate 305 is arranged inside the slots 304. Inside the box body 301, TPE particles roll on the alternately arranged wave-shaped guide plates 302, which prolongs the residence time of the particles in the box body 301. At the same time, the blower corresponding to the second cooling box assembly 3 is started, and the outside air is purified by the second filter box assembly 303 and then delivered to the inside of the box body 301. The clean air further exchanges heat with the TPE particles rolling on the guide plates 302, thereby achieving further cooling of the TPE particles.

[0030] The guide plate 302 is made of corrugated aluminum alloy plate, and avoids the use of Teflon coating for anti-sticking purposes. This increases the residence time and cooling path of TPE particles within the housing 301, thereby improving cooling efficiency.

[0031] The fourth filter plate 305 is fixed to the slot 304 by bolts. The second induced draft fan 306 has a screen on the side near the guide plate 302 to prevent TPE particles or impurities from entering the fan and protect its normal operation.

[0032] Both the first induced draft fan 207 and the second induced draft fan 306 are equipped with frequency converters to adjust the speed of the induced draft fans. Temperature sensors are installed inside the conical shell 201 and the box 301, respectively. A controller is installed outside the second cooling box assembly 3. The controller adjusts the speed of the first induced draft fan 207 and the second induced draft fan 306, as well as the conveying speed of the screw conveyor 1, according to the feedback signal from the temperature sensors. The speed of the induced draft fans can be adjusted according to actual needs to improve cooling efficiency and product quality stability.

[0033] Preferably, the first filter box assembly 208 and the second filter box assembly 303 each include a box shell, three sets of filter layers, and a sealing cover. The inside of the box shell forms a filter chamber, and the filter layers are detachably installed in the filter chamber. The sealing cover is fixed to the top of the box shell by bolts. The three sets of filter layers consist of a honeycomb primary filter layer, an activated carbon adsorption layer, and a HEPA high-efficiency filter layer, which are used to purify the air and remove impurities. They purify impurities and harmful substances in the air, ensure the cleanliness of the air inside the cooling device, and prevent TPE particles from being contaminated. At the same time, the detachable structure facilitates the replacement and maintenance of the filter layers, reducing maintenance costs.

[0034] The working process of this utility model is as follows: When using this cooling device for the production of TPE granular materials, firstly, the screw conveyor 1 is started to transport the TPE granules to be cooled into the conical shell 201 of the first cooling box assembly 2. The TPE granules are fully dispersed and in contact with the triangular rod 202 within the conical shell 201. Simultaneously, the blower corresponding to the first cooling box assembly 2 is started to purify external air through the first filter box assembly 208, removing impurities and harmful substances. The clean air is then delivered into the conical shell 201, where it exchanges heat with the TPE granules, carrying away their heat and achieving initial cooling. After initial cooling, the TPE granules fall into the box 301 of the second cooling box assembly 3 under gravity in a single curtain pattern. Inside the box 301, the TPE granules roll on the staggered wave-shaped guide plates 302, extending their residence time within the box 301. At the same time, the blower... The blower corresponding to the second cooling box assembly 3 purifies the outside air through the second filter box assembly 303 and then delivers it into the box body 301. The clean air further exchanges heat with the TPE particles rolling on the guide plate 302, achieving further cooling of the TPE particles. During the cooling process, temperature sensors installed in the conical shell 201 and the box body 301 monitor temperature changes in real time and feed the signals back to the controller outside the second cooling box assembly 3. The controller automatically adjusts the speed of the blower according to the feedback signal from the temperature sensor to control the airflow and cooling efficiency entering the cooling box. At the same time, the controller can also adjust the conveying speed of the screw conveyor 1 as needed to ensure that the TPE particles have sufficient residence time in the cooling box for thorough cooling. The cooled TPE particles finally fall onto the conveyor belt assembly 4 at the bottom of the second cooling box assembly 3 and are conveyed to the next process.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cooling device for TPE pellet production, comprising a screw conveyor (1), characterized in that: The output port of the screw conveyor (1) is connected to the first cooling box assembly (2), the bottom of the first cooling box assembly (2) is provided with a second cooling box assembly (3), and the bottom of the second cooling box assembly (3) is provided with a conveyor belt assembly (4). The first cooling box assembly (2) includes a conical shell (201), the interior of which is provided with a plurality of triangular rods (202). A first filter plate (203) is provided on one side wall of the inner side of the conical shell (201). Connecting posts (204) are provided at the four corners of the first filter plate (203). The connecting posts (204) are connected to a second filter plate (205). A third filter plate (206) is provided on the other side wall of the conical shell (201). A first induced draft fan (207) is symmetrically provided on the side of the third filter plate (206) away from the triangular rods (202). A first filter box assembly (208) is provided on one side of the first induced draft fan (207). The second cooling box assembly (3) includes a box body (301), and a plurality of guide plates (302) are arranged alternately inside the box body (301). A second exhaust fan (306) is symmetrically arranged on one side wall of the box body (301). A second filter box assembly (303) is arranged on the side of the second exhaust fan (306) away from the guide plate (302). A plurality of slots (304) are arranged on the other side wall of the box body (301). A fourth filter plate (305) is arranged inside the slots (304).

2. The cooling device for TPE pellet production according to claim 1, characterized in that: The first filter box assembly (208) and the second filter box assembly (303) respectively include a box shell, three sets of filter layers and a sealing cover. The box shell forms a filter chamber inside, the filter layers are detachably installed in the filter chamber, and the sealing cover is fixed to the top of the box shell by bolts. The three sets of filter layers consist of a honeycomb primary filter layer, an activated carbon adsorption layer and a HEPA high-efficiency filter layer, which are used to purify the air and remove impurities.

3. The cooling device for TPE pellet production according to claim 1, characterized in that: The triangular rods (202) are evenly distributed inside the conical shell (201), and the surface of the triangular rods (202) is provided with several protrusions to increase the contact area with TPE particles and improve the cooling effect. The triangular rods (202) are made of stainless steel, and the triangular rods (202) are welded to the second filter plate (205). The first filter plate (203) is fixed to the conical shell (201) by bolts.

4. The cooling device for TPE pellet production according to claim 1, characterized in that: The guide plate (302) is a corrugated aluminum alloy plate, and avoids spraying Teflon coating for anti-sticking.

5. The cooling device for TPE pellet production according to claim 1, characterized in that: The fourth filter plate (305) is fixed to the slot (304) by bolts, and the second blower (306) is provided with an interception net on one side near the guide plate (302).

6. The cooling device for TPE pellet production according to claim 1, characterized in that: The first induced draft fan (207) and the second induced draft fan (306) are both equipped with frequency converters to adjust the speed of the induced draft fans. Temperature sensors are respectively installed inside the conical shell (201) and the box (301). A controller is installed outside the second cooling box assembly (3). The controller adjusts the speed of the first induced draft fan (207) and the second induced draft fan (306) and the conveying speed of the screw conveyor (1) according to the feedback signal of the temperature sensor.

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