Corn processing corn fluff packing device
By designing an alternating packing mechanism, the problem of low efficiency in the single-bag, single-cycle mode of the corn lint packing device is solved, realizing efficient alternating operation in the corn lint packing process, and improving equipment utilization and overall packing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GANSU HONGTAI SEEDS CO LTD
- Filing Date
- 2025-09-01
- Publication Date
- 2026-07-03
AI Technical Summary
The existing corn processing and corn lint packaging equipment operates in a single-bag, single-cycle mode, which reduces the proportion of effective operating time of the equipment. In particular, when processing corn lint with high loft and slow filling speed, the idle waiting time of the equipment increases significantly, which restricts the improvement of overall packaging efficiency.
An alternating packing mechanism, including a drive screw, synchronous pulley, synchronous belt, electric push rod, and adjustment components, is adopted to achieve alternating packing of corn lint. Through the coordination of synchronous rotation and electric push rod, the bags are alternately operated, improving packing efficiency.
It enables efficient alternating operations in the corn lint packaging process, reduces equipment downtime, and improves overall packaging efficiency.
Smart Images

Figure CN224448219U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of corn lint packaging technology, specifically relating to a corn lint packaging device for corn processing. Background Technology
[0002] In the process of processing corn into corn floss (such as corn fiber floss, corn cob floss, etc.), the packaging device is the key equipment to realize automated production, improve packaging efficiency, and ensure product quality. At this time, a corn floss packaging device is needed.
[0003] In current corn processing and corn lint packaging equipment, when a bag of corn lint is filled and enters the sealing stage, the entire system must wait for this process to be completed before starting the next bag loading and filling operation. During this period, the material conveying system needs to be frequently started and stopped to match the packaging rhythm. This "single bag, single cycle" mode reduces the effective operating time of the equipment. Especially when processing corn lint with high loft and slow filling speed, the idle waiting time of the equipment increases significantly, directly restricting the improvement of overall packaging efficiency. Utility Model Content
[0004] (1) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a corn lint filling device for corn processing. This device aims to solve the problem that in existing technologies, when a bag of corn lint is filled and enters the sealing stage, the entire system must wait for that process to complete before starting the next bag loading and filling operation. During this period, the material conveying system needs to be frequently started and stopped to match the filling rhythm. This "single bag, single cycle" mode reduces the effective operating time of the equipment, especially when processing corn lint with high loft and slow filling speed, significantly increasing the equipment's idle waiting time and directly hindering the improvement of overall filling efficiency.
[0006] (2) Technical solution
[0007] To solve the above-mentioned technical problems, this utility model provides a corn processing and corn lint packaging device, including a mounting frame, a fixed connecting frame fixed in the middle of the mounting frame, and an alternating packaging mechanism jointly installed above and in the middle of the fixed connecting frame. The alternating packaging mechanism includes an alternating component and a connecting guide frame, and a bagging adapter mechanism is jointly provided in the middle and front end of the connecting guide frame. The alternating component is installed in the middle of the fixed connecting frame, and a feeding component is connected and installed above the fixed connecting frame.
[0008] Furthermore, the alternating assembly includes a transmission screw, which is disposed on both sides of the middle of the fixed connecting frame. One end of one of the transmission screws is equipped with a drive motor, and a synchronous pulley is fixed around a section of each of the two transmission screws. A synchronous belt is sleeved around the two synchronous pulleys. First screw sleeves are screwed around different sections of each of the two transmission screws, and a connecting guide is fixed at the opposite end of the two first screw sleeves. Guide grooves for guiding the connecting guide are opened on the inner walls of both sides of the mounting frame.
[0009] Furthermore, two transmission screws are provided along the middle of the fixed connecting frame, and the peripheral threads of the two transmission screws are opened in opposite directions.
[0010] Furthermore, the unloading assembly includes an unloading rack, which is positioned above the fixed connecting frame. One side of the unloading rack is equipped with electric push rods on both sides, and the extended ends of the two electric push rods are connected to connectors. The opposite sides of the two connectors are connected to guide plates. One side of the unloading rack has guide grooves on both sides for horizontal guidance of the guide plates, and one side of the unloading rack is connected to unloading guide frames on both sides.
[0011] Furthermore, the bagging adapter mechanism includes a first adjustment component, which is installed in the middle and front end of the two connecting guides. The first adjustment component includes a mounting guide, and a second adjustment component is provided above the front end of the mounting guide.
[0012] Furthermore, the first adjustment component includes a preset groove, which is located in the middle of the connecting guide. A positive and negative lead screw is installed in the middle of the preset groove, and a torsion block is connected to one end of the positive and negative lead screw. Second lead screw sleeves are screwed on both sides of the middle of the positive and negative lead screws, and a mounting guide is fixed around the periphery of a pair of second lead screw sleeves. A groove for guiding the mounting guide is opened at the bottom of the preset groove.
[0013] Furthermore, the second adjustment component includes a fixed arc frame, which is fixed above the front end of the mounting guide. The top of the fixed arc frame is provided with a slot, and a movable rod is provided in the middle of the slot. The end of the movable rod is connected to a movable arc frame, and a return spring is sleeved on the outer side of the movable arc frame around the movable rod. One end of the movable rod is connected to a pull bracket, and a movable groove for guiding the movable rod is provided on one side of the mounting guide.
[0014] Furthermore, the movable arc frame is of similar size to the fixed arc frame, and the contact surfaces of the movable arc frame and the fixed arc frame are coated with an anti-slip layer.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] After the bagging process is complete, the operator can activate one of the electric push rods to extend its end, which, along with the guide plate, guides the bag through the guide groove, closing one of the feeding channels connecting the feeding frame and the two sides of the feeding guide frame. At this time, the corn floss can be packaged into the prepared bag. During the packaging process, the operator can operate the bagging adapter mechanism in another work area according to the corresponding structure to stably clamp another bag. After the previous bagging is completed, the operator starts the drive motor, which drives the two transmission screws to rotate synchronously under the meshing transmission of two synchronous pulleys and a set of synchronous belts. Since the threads of the two screws are opened in opposite directions, the two corresponding first screw sleeves acting on them can each carry the bagging adapter mechanism and guide groove to move in opposite directions. Thus, the packaged bag will return to the bag matching area, and the bagged bag will enter the packaging area. At this time, one of the two electric push rods retracts and the other extends, thereby opening the other feeding channel to feed the corn floss, thus achieving the purpose of alternating packaging and greatly improving packaging efficiency.
[0018] This invention allows workers to pre-fit the bag opening of the bag to be packaged onto the outside of a pair of fixed arc frames. At this time, the movable arc frame on the other side, under the guidance of the return spring and the movable rod and the movable groove, works with the fixed arc frame to achieve a stable clamping of the bag opening. Workers can adjust the spacing between the fixed arc frames and the movable arc frame in real time according to the different bag openings. The adjustment method is to manually twist the lever to rotate the positive and negative lead screws. At this time, the pair of second lead screw sleeves that interact with it can move relative to the mounting guide and the aforementioned pair of fixed arc frames and movable arc frames in coordination with the guide groove, thereby meeting the packaging needs of bags with different diameters. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0021] Figure 2 A top-view diagram of the internal structure of the fixed frame;
[0022] Figure 3 This is a top view of the material feeding assembly.
[0023] Figure 4 for Figure 1 Schematic diagram of the structure at point A in the middle.
[0024] The labels in the attached diagram are as follows: 1. Mounting frame; 2. Fixed connecting frame; 3. Alternating packing mechanism; 31. Alternating assembly; 311. Transmission screw; 312. Drive motor; 313. Synchronous pulley; 314. Synchronous belt; 315. First screw sleeve; 316. Connecting guide frame; 317. Guide groove; 32. Unloading assembly; 321. Unloading mounting frame; 322. Electric push rod; 323. Connecting piece; 324. Guide plate; 325. Guide groove 326. Feeding guide; 4. Bag fitting mechanism; 41. First adjustment component; 411. Preset groove; 412. Positive and negative lead screws; 413. Torsion block; 414. Second lead screw sleeve; 415. Mounting guide; 416. Slide groove; 42. Second adjustment component; 421. Fixed arc frame; 422. Slot; 423. Movable rod; 424. Return spring; 425. Movable arc frame; 426. Pull frame; 427. Movable groove. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This specific embodiment is a corn processing and corn lint packaging device, the structural schematic diagram of which is shown below. Figures 1 to 4As shown, the device includes a mounting frame 1, a fixed connecting frame 2 fixed in the middle of the mounting frame 1, and an alternating packaging mechanism 3 jointly mounted above and in the middle of the fixed connecting frame 2. The alternating packaging mechanism 3 includes an alternating component 31 and a connecting guide frame 316 therein, and a bag fitting mechanism 4 jointly provided in the middle and front end of the connecting guide frame 316. The alternating component 31 is installed in the middle of the fixed connecting frame 2. The alternating component 31 includes a transmission screw 311, and the transmission screws 311 are respectively located on both sides of the middle of the fixed connecting frame 2. A drive motor 312 is installed at one end of one of the transmission screws 311, and a synchronous pulley 313 is fixedly mounted around one section of both transmission screws 311. A synchronous belt 31 is sleeved around the periphery of the two synchronous pulleys 313. 4. Two lead screws 311 are each provided with a first lead screw sleeve 315 at different sections of their periphery, and a connecting guide 316 is fixed at the opposite ends of the two first lead screw sleeves 315. Guide grooves 317 are provided on the inner walls of both sides of the mounting frame 1 to guide the connecting guide 316. Two lead screws 311 are provided along the middle of the fixed mounting frame 2, and the peripheral threads of the two lead screws 311 are opened in opposite directions. A feeding assembly 32 is connected and installed above the fixed mounting frame 2. The feeding assembly 32 includes a feeding mounting frame 321, which is located above the fixed mounting frame 2. Electric push rods 322 are installed on both sides of one section of the feeding mounting frame 321, and the extended ends of the two electric push rods 322 are connected to each other. Connectors 323 are connected, and guide plates 324 are connected to opposite sides of the two connectors 323. Guide grooves 325 are provided on both sides of one side of the unloading frame 321 to guide the guide plates 324 horizontally. Unloading guide frames 326 are connected to both sides of one section of the unloading frame 321. After bagging is complete, personnel can activate one of the electric push rods 322, causing its extended end to guide the guide plates 324 in conjunction with the guide grooves 325, closing one of the unloading channels of the unloading frame 321 and the unloading guide frames 326 connected on both sides. At this time, corn floss can be packaged into the prepared bags. During the packaging process, personnel can operate the bagging adaptation mechanism 4 in another work area according to the corresponding structure. Another bag is stably clamped. After the previous bag is finished, the operator starts the drive motor 312. Under the meshing transmission of two synchronous pulleys 313 and a set of synchronous belts 314, the two transmission screws 311 rotate synchronously. Since the threads of the two screws are opened in opposite directions, the two corresponding first screw sleeves 315 can each carry the bag fitting mechanism 4 and guide groove 317 to move in opposite directions. Thus, the bag that has been finished will return to the bag matching area, and the bag that has been matched will enter the bagging area. At this time, one of the two electric push rods 322 retracts and the other extends, and then another feeding channel opens to feed the corn lint, thereby achieving the purpose of alternating bagging and greatly improving the bagging efficiency.
[0027] The bagging adapter mechanism 4 includes a first adjusting component 41, which is installed at the middle and front ends of two connecting guide frames 316. The first adjusting component 41 includes a preset groove 411, which is located in the middle of the connecting guide frame 316. A positive and negative lead screw 412 is installed in the middle of the preset groove 411, and a torsion block 413 is connected to one end of the positive and negative lead screw 412. Second lead screw sleeves 414 are screwed onto both sides of the middle of the positive and negative lead screw 412, and mounting guide frames 415 are fixed around the periphery of the pair of second lead screw sleeves 414. The bottom end of the groove 411 is provided with a sliding groove 416 for guiding the mounting guide 415. A second adjustment component 42 is provided above the front end of the mounting guide 415. The second adjustment component 42 includes a fixed arc frame 421, which is fixed above the front end of the mounting guide 415. The top of the fixed arc frame 421 is provided with a slot 422, and a movable rod 423 is provided in the middle of the slot 422. The end of the movable rod 423 is connected to a movable arc frame 425, and a reset sleeve is provided on the outer side of the movable arc frame 425 around the movable rod 423. A spring 424 and a pull bracket 426 are connected to one end of the movable rod 423. A movable groove 427 for guiding the movable rod 423 is provided on one side of the mounting guide bracket 415. The movable arc frame 425 is of similar size to the fixed arc frame 421, and the contact surfaces of the movable arc frame 425 and the fixed arc frame 421 are coated with an anti-slip layer. The worker can pre-fit the bag opening to be packaged onto the outside of a pair of fixed arc frames 421. At this time, the movable arc frame 425 on the other side will be reset by the return spring 424 and the movable rod 423 and the movable groove 426. Guided by 27, the fixed arc frame 421 achieves stable clamping of the bag opening edge. Personnel can adjust the spacing between the fixed arc frame 421 and the movable arc frame 425 in real time according to the different bag openings. The adjustment method is to manually twist the block 413 to rotate the positive and negative lead screws 412. At this time, the pair of second lead screw sleeves 414 that interact with it can carry the mounting guide 415 and the above-mentioned pair of fixed arc frames 421 and movable arc frames 425 to perform relative displacement with the guide of the slide groove 416, thereby meeting the packaging requirements of bags with different diameters.
[0028] Working principle: Workers can pre-position the bag opening of the bag to be packaged onto the outside of a pair of fixed arc frames 421. At this time, the movable arc frame 425 on the other side, guided by the return spring 424 and the movable rod 423 and movable groove 427, works in conjunction with the fixed arc frame 421 to achieve stable clamping of the bag opening. Workers can adjust the spacing between the fixed arc frames 421 and the movable arc frame 425 in real time according to the different bag openings. The adjustment is done by manually turning the toggle block 413 to rotate the forward and reverse lead screws 412. At this time, the pair of second lead screw sleeves 414, acting in conjunction with these, can move relative to the mounting guide frame 415 and the aforementioned pair of fixed arc frames 421 and movable arc frames 425, guided by the sliding groove 416, thus meeting the packaging requirements for bags of different diameters. After the bagging preparation is complete, workers can activate one of the electric push rods 322, causing its extended end to guide the guide plate 324 in conjunction with the guide groove 325, thus loading the bag onto the mounting frame 3. 21 and one of the feeding channels of the feeding guide 326 connected to both sides are closed. At this time, the corn floss can be packaged into the prepared bag. During the packaging process, the personnel can start to operate the bag fitting mechanism 4 of another work area according to the corresponding structure to stably clamp another bag. After the previous packaging is completed, the personnel start the drive motor 312. Under the meshing transmission of two synchronous pulleys 313 and a set of synchronous belts 314, the two transmission screws 311 rotate synchronously. Since the two screw threads are opened in opposite directions, the two corresponding first screw sleeves 315 can each carry the bag fitting mechanism 4 and guide groove 317 to move in opposite directions. Thus, the packaged bag will return to the bag matching area, and the bagged bag will enter the packaging area. At this time, one of the two electric push rods 322 retracts and the other extends, and then the other feeding channel opens to feed the corn floss, thereby achieving the purpose of alternating packaging and greatly improving the packaging efficiency.
[0029] All technical features in this embodiment can be freely combined according to actual needs.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. Apparatus for packing bales of corn fiber from corn processing, comprising a frame (1), characterized in that, A fixed connecting frame (2) is fixed in the middle of the mounting frame (1), and an alternating packaging mechanism (3) is jointly installed above and in the middle of the fixed connecting frame (2). The alternating packaging mechanism (3) includes an alternating component (31) and a component connecting guide (316). A bag fitting mechanism (4) is jointly provided in the middle and front end of the connecting guide (316). The alternating component (31) is installed in the middle of the fixed connecting frame (2), and a feeding component (32) is connected and installed above the fixed connecting frame (2).
2. The corn processing corn down bagging apparatus of claim 1, wherein, The alternating assembly (31) includes a transmission screw (311), which is disposed on both sides of the middle part of the fixed connecting frame (2). One end of one of the transmission screws (311) is equipped with a drive motor (312), and a synchronous pulley (313) is fixed around a section of each of the two transmission screws (311). A synchronous belt (314) is sleeved around the two synchronous pulleys (313). A first screw sleeve (315) is screwed around different sections of each of the two transmission screws (311), and a connecting guide (316) is fixed at the opposite end of the two first screw sleeves (315). Guide grooves (317) for guiding the connecting guide (316) are opened on the inner walls of both sides of the mounting frame (1).
3. The corn processing corn fluff packaging apparatus of claim 2, wherein, Two drive screws (311) are provided along the middle of the fixed frame (2), and the peripheral threads of the two drive screws (311) are opened in opposite directions.
4. The corn processing corn down bagging apparatus of claim 1, wherein, The unloading assembly (32) includes an unloading rack (321), which is located above the fixed connecting frame (2). One side of the unloading rack (321) is equipped with electric push rods (322) on both sides, and the extended ends of the two electric push rods (322) are connected to connectors (323). The opposite sides of the two connectors (323) are connected to guide plates (324). One side of the unloading rack (321) is provided with guide grooves (325) for horizontal guidance of the guide plates (324), and one side of the unloading rack (321) is connected to unloading guide frames (326).
5. The corn processing corn down bagging apparatus of claim 1, wherein, The bagging adapter (4) includes a first adjustment component (41), which is installed in the middle and front end of two connecting guides (316). The first adjustment component (41) includes a mounting guide (415), and a second adjustment component (42) is provided above the front end of the mounting guide (415).
6. The corn processing corn down bagging apparatus of claim 5, wherein, The first adjustment component (41) includes a preset groove (411), and the preset groove (411) is opened in the middle of the connecting guide (316). A positive and negative lead screw (412) is installed in the middle of the preset groove (411), and a torsion block (413) is connected to one end of the positive and negative lead screw (412). Second lead screw sleeves (414) are screwed on both sides of the middle of the positive and negative lead screw (412), and a mounting guide (415) is fixed around the periphery of a pair of second lead screw sleeves (414). A groove (416) for guiding the mounting guide (415) is opened at the bottom of the preset groove (411).
7. The corn processing corn fluff packaging apparatus of claim 5, wherein, The second adjustment component (42) includes a fixed arc frame (421), which is fixed above the front end of the mounting guide (415). The fixed arc frame (421) has a slot (422) on its top, and a movable rod (423) is provided in the middle of the slot (422). The end of the movable rod (423) is connected to a movable arc frame (425), and a return spring (424) is sleeved on the outside of the movable arc frame (425) around the movable rod (423). One end of the movable rod (423) is connected to a pull bracket (426), and a movable groove (427) for guiding the movable rod (423) is provided on one side of the mounting guide (415).
8. The corn processing corn fluff packaging apparatus of claim 7, wherein, The movable arc frame (425) is of similar size to the fixed arc frame (421), and the contact surfaces of the movable arc frame (425) and the fixed arc frame (421) are coated with an anti-slip layer.