A full-automatic filling and screw cap integrated machine for fruit processing

Abstract

This utility model relates to the field of filling and capping technology, and discloses a fully automatic filling and capping machine for fruit processing, including a main body of the fully automatic filling and capping machine and a material conveying device installed inside the main body of the fully automatic filling and capping machine. This fully automatic filling and capping machine for fruit processing, through the adjustment of components, baffles, and flexible protective strips, allows for adjustments based on the size and height of the bottles during use. By turning the adjusting bolt, the height of the adjusting sleeve on the mounting rod is adjusted; by turning the fixing bolt, the position of the extension rod inside the fixing tube is adjusted. This causes changes in the height of the baffles and the width between the baffles. The flexible protective strips protect the bottles, reducing surface wear, thereby achieving the goal of stably allowing bottles of different sizes and heights to pass through. This prevents bottles from falling out of the conveying equipment during transport, helping to maintain the stability of bottle transport.

Description

Technical Field

[0001] This utility model relates to the field of filling and capping technology, and in particular to a fully automatic filling and capping integrated machine for fruit processing. Background Technology

[0002] In the production of bottled juice or canned fruit, fully automatic filling and capping machines are commonly used. These machines are automated equipment that integrates filling and capping functions and are widely used in the food, beverage, chemical, and pharmaceutical industries.

[0003] Currently, fully automatic filling and capping machines for fruit processing typically involve a large amount of airflow during actual operation, leading to bacterial growth on the surfaces of some internal equipment, making it difficult to ensure the hygiene of the equipment. In addition, the varying heights and sizes of the bottles make it difficult to maintain the stability of the bottle conveying process. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this utility model is to provide a fully automatic filling and capping machine for fruit processing, which solves the problems mentioned in the background art of not being able to ensure the hygiene of the equipment and not being able to maintain the stability of the filling bottle output.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic filling and capping machine for fruit processing, comprising a main body and a discharge conveying device disposed inside the main body. One end of the main body is provided with an infeed conveying device. Several adjusting components are fixedly connected to both sides of the discharge and infeed conveying devices. A baffle is fixedly connected to one side of each adjusting component. Several mounting slots are formed on the top surface of the main body, and sterilization components are fixedly connected inside each mounting slot.

[0008] The adjustment assembly includes mounting rods that are fixedly connected to both sides of the discharge conveying device and the feed conveying device. An adjustment sleeve is sleeved on the surface of the mounting rod, and a fixing tube is fixedly connected to one side of the adjustment sleeve. An extension rod passes through the inside of the fixing tube.

[0009] The sterilization component includes a lamp cover fixedly connected inside the mounting slot, and an ultraviolet germicidal lamp is fixedly installed inside the lamp cover.

[0010] As a further embodiment of this utility model, an adjustment hole is provided on the other side of the adjustment sleeve, and an adjustment bolt is threaded into the adjustment hole, which facilitates fixing the adjustment height.

[0011] As a further embodiment of this utility model, a fixing hole is provided on one side of the fixing tube, and a fixing bolt is threaded into the fixing hole, which facilitates fixing the length of the extension rod.

[0012] As a further embodiment of this utility model, a flexible protective strip is fixedly connected to one side of the baffle. The flexible protective strip is made of rubber and is convenient for protecting the filling bottle.

[0013] As a further embodiment of this utility model, a gantry frame is fixedly connected to both sides of the end of the discharge conveying equipment, and a camera is fixedly connected to the inner top wall of the gantry frame. The camera can easily identify the passing filling bottles and facilitate counting.

[0014] As a further embodiment of this utility model, a counting device body is fixedly connected to the outside of the gantry frame, and a PLC controller is electrically connected to one side of the counting device body via a power line. The PLC controller is fixedly connected to the upper surface of one side of the gantry frame, and the counting device body facilitates the display and calculation of the number of sealed items.

[0015] As a further embodiment of this utility model, the bottom ends of the discharge conveying device and the feed conveying device are fixedly connected to several sets of support frames, the bottom ends of the support frames are fixedly connected to casters, and brake pads are fixedly installed inside the casters. The support frames facilitate the support of the discharge conveying device and the feed conveying device.

[0016] (III) Beneficial Effects

[0017] This utility model provides a fully automatic filling and capping machine for fruit processing, which has the following features:

[0018] Beneficial effects:

[0019] 1. This fully automatic filling and capping machine for fruit processing, through the adjustment of components, baffles, and flexible protective strips, allows for adjustments based on the size and height of the bottles. By turning the adjusting bolt, the height of the adjusting sleeve on the mounting rod is adjusted; by turning the fixing bolt, the position of the extension rod inside the fixing tube is adjusted. This causes changes in the height of the baffles and the width between them. The flexible protective strips protect the bottles, reducing surface wear, thus enabling stable passage of bottles of different sizes and heights. This prevents bottles from falling out of the conveying equipment during transport, helping to maintain the stability of bottle transport.

[0020] 2. This fully automatic filling and capping machine for fruit processing, through the setting of the sterilization component, when connected to an external power source and the ultraviolet sterilization lamp is turned on, the ultraviolet rays irradiate the air for a long time, which can destroy the DNA or RNA of microorganisms (such as bacteria, viruses, fungi, etc.), inhibit or kill these airborne microorganisms, thereby improving the internal environment of the fully automatic filling and capping machine, ensuring that the beverage is not contaminated by external microorganisms during the filling and capping process, avoiding air flow that could lead to bacterial growth on the surface of the internal equipment, and helping to ensure the hygiene of the equipment and the filling and capping environment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the sterilization component structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the baffle structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the gantry frame and counting device body structure of this utility model;

[0025] Figure 5 This is a schematic diagram of the adjustment component structure of this utility model.

[0026] In the diagram: 1. Main body of the fully automatic filling and capping machine; 2. Discharge conveying equipment; 3. Feeding conveying equipment; 4. Adjustment component; 401. Mounting rod; 402. Adjusting sleeve; 403. Fixing pipe; 404. Extension rod; 5. Baffle; 6. Sterilization component; 601. Lamp cover; 602. Ultraviolet sterilization lamp; 7. Adjusting bolt; 8. Fixing bolt; 9. Flexible protective strip; 10. Gantry frame; 11. Camera; 12. Counting device body; 13. PLC controller; 14. Support frame. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0028] Please see Figures 1 to 5This utility model provides a technical solution: a fully automatic filling and capping machine for fruit processing, comprising a main body 1 and a discharge conveying device 2 disposed inside the main body 1. A feeding conveying device 3 is provided at one end of the main body 1. Several adjusting components 4 are fixedly connected to both sides of the discharge conveying device 2 and the feeding conveying device 3. A baffle 5 is fixedly connected to one side of each adjusting component 4. Several mounting slots are provided on the top surface of the main body 1, and sterilization components 6 are fixedly connected inside the mounting slots.

[0029] The adjusting component 4 includes mounting rods 401 fixedly connected to both sides of the discharge conveyor 2 and the feed conveyor 3. An adjusting sleeve 402 is sleeved on the surface of the mounting rod 401. A fixed tube 403 is fixedly connected to one side of the adjusting sleeve 402. An extension rod 404 passes through the inside of the fixed tube 403. With the setting of the adjusting component 4, baffles 5 and flexible protective strips 9, during use, according to the size and height of the filling bottle, the adjusting bolt 7 is turned to adjust the height of the adjusting sleeve 402 on the mounting rod 401, and the fixed bolt 8 is turned to adjust the position of the extension rod 404 inside the fixed tube 403, so that the height of the baffles 5 and the width between the baffles 5 change. The flexible protective strips 9 protect the filling bottles and reduce surface wear, thereby achieving the purpose of accommodating filling bottles of different sizes and heights to pass through stably, preventing the filling bottles from falling out of the conveying equipment during the conveying process, and helping to maintain the stability of the filling bottle conveying.

[0030] The sterilization component 6 includes a lampshade 601 fixedly connected inside the mounting slot. An ultraviolet germicidal lamp 602 is fixedly installed inside the lampshade 601. With the sterilization component 6 in use, when connected to an external power source, the ultraviolet germicidal lamp 602 is turned on. The ultraviolet light irradiates the air for a long time, which can destroy the DNA or RNA of microorganisms (such as bacteria, viruses, fungi, etc.), inhibit or kill these airborne microorganisms, thereby improving the internal environment of the main body 1 of the fully automatic filling and capping machine. This ensures that the beverage is not contaminated by external microorganisms during the filling and capping process, avoids air flow, and prevents the growth of bacteria on the surface of the internal equipment of the machine. This helps to ensure the hygiene of the equipment and the environment for filling and capping.

[0031] An adjustment hole is provided on the other side of the adjustment sleeve 402. An adjustment bolt 7 is threaded into the adjustment hole. The adjustment bolt 7 serves to fix the adjustment height.

[0032] A fixing hole is provided on one side of the fixing tube 403, and a fixing bolt 8 is threaded into the fixing hole. The fixing bolt 8 serves to fix the length of the extension rod 404.

[0033] A flexible protective strip 9 is fixedly connected to one side of the baffle 5. The flexible protective strip 9 is made of rubber and serves to protect the filling bottle.

[0034] Both sides of the discharge conveyor 2 are fixedly connected to a gantry frame 10. A camera 11 is fixedly connected to the inner top wall of the gantry frame 10. The camera 11 is used to identify the passing bottles and facilitate counting.

[0035] A counting device body 12 is fixedly connected to the outside of the gantry frame 10. A PLC controller 13 is electrically connected to one side of the counting device body 12 via a power cord. The PLC controller 13 is fixedly connected to the upper surface of one side of the gantry frame 10. The counting device body 12 is used to display and calculate the number of sealed items.

[0036] Several sets of support frames 14 are fixedly connected to the bottom of the discharge conveyor 2 and the feed conveyor 3. The bottom of the support frame 14 is fixedly connected to a universal wheel, and a brake pad is fixedly installed inside the universal wheel. The support frame 14 serves to support the discharge conveyor 2 and the feed conveyor 3.

[0037] In this invention, the working steps of the device are as follows:

[0038] First step: When using, according to the size and height of the filling bottle, turn the adjusting bolt 7 to adjust the height of the adjusting sleeve 402 on the mounting rod 401, turn the fixing bolt 8 to adjust the position of the extension rod 404 inside the fixing tube 403, so that the height of the baffle 5 and the width between the baffles 5 change, and the flexible protective strip 9 protects the filling bottle and reduces surface wear.

[0039] Step 2: When in use, connect an external power source and turn on the ultraviolet germicidal lamp 602. The ultraviolet light irradiates the air for a long time, which can destroy the DNA or RNA of microorganisms (such as bacteria, viruses, fungi, etc.), inhibit or kill these airborne microorganisms, and improve the internal environment of the main body 1 of the fully automatic filling and capping machine.

[0040] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0041] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A full-automatic filling and cap screwing all-in-one machine for fruit processing, comprising a full-automatic filling and cap screwing all-in-one machine body (1) and a discharging conveying device (2) arranged inside the full-automatic filling and cap screwing all-in-one machine body (1), characterized in that: The main body (1) of the fully automatic filling and capping machine is provided with a feeding conveyor (3) at one end. The discharging conveyor (2) and the feeding conveyor (3) are both fixedly connected to several adjusting components (4). A baffle (5) is fixedly connected to one side of the adjusting component (4). Several mounting slots are opened on the top surface of the main body (1) of the fully automatic filling and capping machine. A sterilization component (6) is fixedly connected inside the mounting slot. The adjustment component (4) includes mounting rods (401) that are fixedly connected to both sides of the discharge conveying device (2) and the feed conveying device (3). An adjustment sleeve (402) is sleeved on the surface of the mounting rod (401). A fixing tube (403) is fixedly connected to one side of the adjustment sleeve (402). An extension rod (404) passes through the inside of the fixing tube (403). The sterilization component (6) includes a lamp cover (601) fixedly connected inside the mounting groove, and an ultraviolet germicidal lamp (602) is fixedly installed inside the lamp cover (601).

2. The full-automatic filling and cap screwing integrated machine for fruit processing according to claim 1, characterized in that: An adjustment hole is provided on the other side of the adjustment sleeve (402), and an adjustment bolt (7) is threaded into the adjustment hole.

3. The full-automatic filling and cap screwing integrated machine for fruit processing according to claim 1, characterized in that: A fixing hole is provided on one side of the fixing tube (403), and a fixing bolt (8) is threaded into the fixing hole.

4. The full-automatic filling and cap screwing integrated machine for fruit processing according to claim 1, characterized in that: A flexible protective strip (9) is fixedly connected to one side of the baffle (5), and the flexible protective strip (9) is made of rubber.

5. The full-automatic filling and cap screwing integrated machine for fruit processing according to claim 1, characterized in that: The discharge conveying equipment (2) has a gantry frame (10) fixedly connected to both sides at the end, and a camera (11) is fixedly connected to the inner top wall of the gantry frame (10).

6. The fully automatic filling and capping machine for fruit processing according to claim 5, characterized in that: The counting device body (12) is fixedly connected to the outside of the gantry (10). A PLC controller (13) is electrically connected to one side of the counting device body (12) via a power line. The PLC controller (13) is fixedly connected to the upper surface of one side of the gantry (10).

7. The full-automatic filling and cap screwing integrated machine for fruit processing according to claim 1, characterized in that: The bottom ends of the discharge conveying device (2) and the feed conveying device (3) are fixedly connected to several sets of support frames (14), and the bottom ends of the support frames (14) are fixedly connected to casters, and brake pads are fixedly installed inside the casters.

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