A quantitative bottling equipment for alcoholic beverage production

Abstract

This utility model provides a quantitative filling device for beverage production. The device comprises a storage tank, a filling cylinder, a limit adjustment cylinder, and a drive cylinder. The storage tank and the filling cylinder are connected by a liquid guide pipe, which is equipped with a one-way valve. An injection pipe is located at the bottom of the filling cylinder, and a filling core is installed inside the injection pipe. The extension shaft of the drive cylinder is connected to a piston body inside the filling cylinder. The limit adjustment cylinder is located inside the filling cylinder. The advantages of this utility model are: the drive cylinder moves the piston body upwards, drawing the beverage from the storage tank into the filling cylinder; the drive cylinder moves the piston body downwards, allowing the beverage in the filling cylinder to be injected into a bottle located below the filling cylinder, completing the filling process; the limit adjustment cylinder can limit the upper limit position of the piston body, ensuring a consistent filling volume each time, achieving quantitative filling. Furthermore, the filling volume of the filling device is adjustable, improving its flexibility and versatility.

Description

Technical Field

[0001] This utility model relates to the field of bottling equipment technology, specifically to a quantitative bottling equipment for alcoholic beverage production. Background Technology

[0002] In the beverage production industry, quantitative bottling is a core step in ensuring product uniformity and improving production efficiency. With the diversification of the beverage consumption market, companies are placing higher demands on the flexibility, precision, and ease of maintenance of bottling equipment.

[0003] Chinese Patent Application No. CN202121933975.1 discloses a quantitative filling device for preparing kumquat wine, including a solution tank, a support, a filling tube, and a metering pump. The support and the bottle support plate are fixedly installed on the top outer wall of the solution tank. The filling tube is vertically fixed on the support. The metering pump includes a piston cylinder, a piston head, a piston rod, and a drive motor, with the drive motor fixedly installed on the top outer wall of the solution tank. The end of the piston rod away from the piston head extends upward through the top side wall of the piston cylinder and is connected to the drive motor. The piston cylinder is confined to the inner side wall of the solution tank, and the bottom of the piston cylinder is connected to an inlet pipe with a first one-way valve. The piston cylinder is connected to the inner cavity of the solution tank through the inlet pipe. The bottom of the piston cylinder is connected to a drain pipe, and the end of the drain pipe away from the piston cylinder is connected to the filling tube. A second one-way valve is installed on the drain pipe. This quantitative filling device has high metering accuracy and filling efficiency.

[0004] Existing beverage bottling equipment largely relies on rigid mechanical limits or electronic sensors to control piston stroke. Adjusting the filling volume requires stopping the machine to replace parts or recalibrate parameters, making it difficult to quickly adapt to the production needs of different capacity containers (such as small bottles and large bottles), especially in scenarios with multiple specifications and small batch production, where efficiency is low. Some equipment requires the integration of complex hydraulic control systems or high-precision sensors to achieve accurate dispensing, which not only increases the equipment manufacturing cost but also leads to high maintenance difficulty due to the delicate and easily damaged components. Utility Model Content

[0005] To overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a quantitative filling device for beverage production. This filling device can limit the upper limit position of the piston body through a limiting adjustment cylinder. The limiting adjustment cylinder of the filling device can be raised and lowered in the filling cylinder through a threaded connection. By rotating the limiting adjustment cylinder, the height position of its lower end in the filling cylinder can be adjusted. This makes the filling volume of the filling device adjustable, thereby improving the flexibility and versatility of the device.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A quantitative filling device for alcoholic beverage production, comprising a storage tank, a filling cylinder, a limit adjustment cylinder, and a drive cylinder;

[0007] The storage tank and the filling cylinder are connected by a liquid guide pipe, and a one-way valve is provided on the liquid guide pipe;

[0008] The bottom of the filling cylinder is provided with an injection pipe, and a piston body is slidably disposed inside the filling cylinder. A connecting piece is provided at the upper end of the piston body. The driving cylinder is fixed directly above the filling cylinder, and the lower end of the telescopic shaft of the driving cylinder is connected to the connecting piece through a first elastic element.

[0009] The limiting adjustment cylinder is disposed inside the filling cylinder, and the piston body is located below the filling cylinder;

[0010] The injection tube is provided with a filling core, which includes a limiting ring, a sealing element, a second elastic element, and a support plate. The limiting ring is fixed to the inner wall of the injection tube, the support plate is located at the bottom of the injection tube, and the support plate is also provided with outlet holes. The sealing element is slidably disposed between the limiting ring and the support plate, and the two ends of the second elastic element abut against the sealing element and the support plate, respectively.

[0011] Furthermore, the outer wall of the limiting adjustment cylinder is provided with a lifting external thread, and the inner wall of the top of the filling cylinder is provided with a lifting internal thread. The limiting adjustment cylinder can be vertically and vertically installed inside the filling cylinder through a threaded connection.

[0012] Furthermore, a rotating disk is provided above the limiting adjustment cylinder, and the rotating disk is fixedly connected to the outer wall of the limiting adjustment cylinder through a connecting rod.

[0013] Furthermore, both the first elastic element and the second elastic element are helical springs.

[0014] Furthermore, the piston body includes a fixed plate and an elastic sleeve, the elastic sleeve being fitted onto the fixed plate.

[0015] Furthermore, the bottom of the filling cylinder is provided with a conical sleeve, which is thicker at the top and thinner at the bottom, and the conical sleeve connects the filling cylinder and the injection pipe.

[0016] Furthermore, the connecting piece on the piston body is a limiting sleeve, the lower end of the telescopic shaft of the drive cylinder is located inside the limiting sleeve, and the elastic element is located inside the limiting sleeve.

[0017] Furthermore, a limiting post is provided at the bottom of the limiting sleeve, and the limiting post is coaxially arranged with the telescopic shaft.

[0018] Furthermore, the lower end of the first elastic element is fixedly sleeved on the limiting post, and the upper end of the first elastic element is sleeved on the lower end of the telescopic shaft.

[0019] Furthermore, the liquid guide tube is connected to the conical sleeve.

[0020] The beneficial effects of the training device for quantitative bottling equipment in beverage production according to this utility model are as follows:

[0021] (1) The filling equipment includes a storage tank, a filling cylinder, a limit adjustment cylinder and a drive cylinder; the storage tank and the filling cylinder are connected by a liquid guide pipe, and a one-way valve is provided on the liquid guide pipe; the bottom of the filling cylinder is provided with an injection pipe, and a filling core is provided in the injection pipe; the extension shaft of the drive cylinder is connected to the piston body in the filling cylinder; the limit adjustment cylinder is set in the filling cylinder; the drive cylinder drives the piston body to move upward, which can draw the wine in the storage tank into the filling cylinder; the drive cylinder drives the piston body to move downward, which can use the pressure of the piston body on the wine to open the filling core, so that the wine in the filling cylinder can be injected into the wine bottle located below the filling cylinder to complete the filling; and the limit adjustment cylinder can limit the upper limit position of the piston body, which can ensure that the filling amount of the filling equipment is constant each time, and achieve the effect of quantitative filling.

[0022] (2) The limit adjustment cylinder of the filling equipment can be installed in the filling cylinder by means of threaded connection. The height position of its lower end in the filling cylinder can be adjusted by rotating the limit adjustment cylinder, so that the filling volume of the filling equipment can be adjusted, which can improve the flexibility and versatility of the equipment.

[0023] (3) The lower end of the telescopic shaft of the drive cylinder of the filling equipment is connected to the connecting piece through the first elastic element. The elastic element is a spiral spring with its upper and lower ends fixed to the lower end of the telescopic shaft and the upper end of the limiting column of the piston body, respectively. This can ensure that the lower end of the telescopic shaft is elastically connected to the piston body. This elastic connection structure can ensure that after the height position of the limiting adjustment cylinder is adjusted, the distance between the lower end of the telescopic shaft and the piston body after the telescopic shaft is retracted can be adaptively adjusted, thereby achieving the effect of adjustable filling volume of the filling equipment while ensuring that the telescopic stroke of the drive cylinder telescopic shaft remains unchanged. The filling equipment has the advantages of simple structure, simple operation and convenient maintenance and repair. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of a quantitative bottling equipment for alcohol production according to an embodiment of this utility model.

[0025] Figure 2 This is a three-dimensional structural diagram of the main structure of a quantitative bottling equipment for alcohol production according to this utility model.

[0026] Figure 3 This is a cross-sectional view of the main structure of a quantitative bottling equipment for alcohol production according to this utility model.

[0027] Figure 4 yes Figure 3 Enlarged view of point A in the middle.

[0028] Figure 5This is a cross-sectional view of the injection pipe of a quantitative filling device for alcohol production according to this utility model.

[0029] In the above diagram: 100-Liquid storage tank, 200-Filling cylinder, 201-Conical sleeve, 202-Injection pipe, 300-Drive cylinder, 301-Telescopic shaft, 400-Limit adjustment cylinder, 401-Rotating disc, 402-Connecting rod, 403-Reset rod; 500-Piston body, 501-Elastic sleeve; 502-Limit sleeve; 503-Limit post, 504-First elastic element, 600-Liquid guide pipe, 700-One-way valve, 800-Sealing element, 801-Second elastic element, 802-Support plate, 803-Outlet hole. Detailed Implementation

[0030] To make the objectives, technical solutions and advantages of this utility model clearer, the embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0031] Please refer to Figures 1 to 5 The present invention relates to a quantitative filling equipment for alcoholic beverage production, comprising a storage tank 100, a filling cylinder 200, a limit adjustment cylinder 400, and a drive cylinder 300.

[0032] The storage tank 100 and the filling cylinder 200 are fixedly arranged relative to each other. They can be fixed by a fixing bracket (not shown in the figure). The storage tank 100 and the filling cylinder 200 are connected by a liquid guide pipe 600, and a one-way valve 700 is provided on the liquid guide pipe 600. The storage tank 100 contains the wine to be filled. The bottom of the storage tank 100 is higher than the top of the filling cylinder 200. The liquid guide pipe 600 is connected to the bottom of the storage tank 100.

[0033] The filling cylinder 200 has an opening at the top and an injection tube 202 at the bottom. A piston body 500 is slidably disposed inside the filling cylinder 200. In this embodiment, the piston body 500 includes a fixed plate and an elastic sleeve 501, which is fitted onto the fixed plate. The elastic sleeve 501 can be made of rubber, allowing the outer wall of the piston body 500 to fit tightly against the inner wall of the filling cylinder 200. A connecting member is provided at the upper end of the piston body 500. A drive cylinder 300 is fixed directly above the filling cylinder 200. The lower end of the telescopic shaft 301 of the drive cylinder 300 is connected to the connecting member via a first elastic element 504. The drive cylinder 300 is used to drive the piston body 500 to slide up and down inside the filling cylinder 200.

[0034] The limit adjustment cylinder 400 is located inside the filling cylinder 200, and the piston body 500 is located below the filling cylinder 200. The limit adjustment cylinder 400 is used for the stroke positioning of the piston body 500, that is, when the piston body 500 moves to the highest position, the piston body 500 contacts the lower end of the limit adjustment cylinder 400.

[0035] The injection tube 202 is equipped with a filling core, which includes a limiting ring, a sealing element 800, a second elastic element 801, and a support plate 802. The limiting ring is fixed to the inner wall of the injection tube 202, the support plate 802 is located at the bottom of the injection tube 202, and the support plate 802 is also provided with outlet holes 803. The sealing element 800 is slidably disposed between the limiting ring and the support plate 802, and the two ends of the second elastic element 801 abut against the sealing element 800 and the support plate 802 respectively.

[0036] In a preferred embodiment, the outer wall of the limiting adjustment cylinder 400 is provided with a lifting external thread, and the inner wall of the top of the filling cylinder 200 is provided with a lifting internal thread. The limiting adjustment cylinder 400 is vertically and vertically disposed within the filling cylinder 200 via a threaded connection. A rotating disk 401 is also provided above the limiting adjustment cylinder 400, and the rotating disk 401 is fixedly connected to the outer wall of the limiting adjustment cylinder 400 via a connecting rod 402. The rotating disk 401 can drive the limiting adjustment cylinder 400 to rotate, thereby causing the limiting adjustment cylinder 400 to rise and fall within the filling cylinder 200.

[0037] In a preferred embodiment, both the first elastic element 504 and the second elastic element 801 are helical springs. A conical sleeve 201 is provided at the bottom of the filling cylinder 200. The conical sleeve 201 is wider at the top and narrower at the bottom, connecting the filling cylinder 200 and the injection pipe 202. The liquid guide pipe 600 is connected to the conical sleeve 201. The elastic sleeve 501 is a conical block adapted to the conical sleeve 201. When the elastic sleeve 501 moves to its lowest point, the lower outer wall of the elastic sleeve 501 can completely fit against the inner wall of the conical sleeve 201. The conical sleeve 201 at the bottom of the filling cylinder 200 adopts a tapered design, wider at the top and narrower at the bottom, with its inner wall smoothly transitioning to the upper end of the injection pipe 202. When the piston body 500 squeezes the liquid, the liquid flows smoothly into the injection pipe 202 along the conical surface of the conical sleeve 201, reducing flow resistance and turbulence, avoiding liquid splashing or bubble generation, and improving filling accuracy.

[0038] In a preferred embodiment, the connecting member on the piston body 500 is a limiting sleeve 502. The lower end of the telescopic shaft 301 of the drive cylinder 300 is located inside the limiting sleeve 502, and the first elastic member 504 is located inside the limiting sleeve 502. A limiting post 503 is provided at the bottom of the limiting sleeve 502, and the limiting post 503 is coaxially arranged with the telescopic shaft 301. The lower end of the first elastic member 504 is fixedly sleeved on the limiting post 503, and the upper end of the first elastic member 504 is sleeved on the lower end of the telescopic shaft 301. The upper and lower ends of the first elastic member 504 can be welded to the lower end of the telescopic shaft 301 and the upper end of the limiting post 503, respectively.

[0039] The working process of the quantitative filling equipment for liquor production of this utility model is as follows: During filling, the bottle is placed directly below the injection pipe 202, and the drive cylinder 300 is started. The drive cylinder 300 drives the piston body 500 to rise until the upper surface of the piston body 500 abuts against the lower end of the limit adjustment cylinder 400. At this time, the liquor in the storage tank 100 is sucked into the filling cylinder 200 and fills the cavity of the filling cylinder 200 located below the piston body 500. Then, the drive cylinder 300 drives the piston body 500 to fall. At this time, the pressure of the liquor in the filling cylinder 200 increases, and the liquor pushes the sealing part 800 of the filling core to move downward against the elastic force of the second elastic part 801, so that the filling core opens and the liquor is injected into the bottle. After the injection is completed, the sealing part 800 returns to its original position due to the elastic force. The above process can be repeated to continuously complete the quantitative filling of liquor into different bottles.

[0040] When the filling volume needs to be adjusted, simply rotate the limit adjustment cylinder 400 to adjust the height of the lower end of the limit adjustment cylinder 400 within the filling cylinder 200. This will adjust the volume of liquid drawn into the storage tank 100 by the filling equipment, thereby achieving the purpose of adjusting the filling volume. Furthermore, the structure of the first elastic element 504 can adaptively adjust the distance between the lower end of the telescopic shaft 301 and the piston body 500 after the telescopic shaft 301 retracts, thereby achieving the effect of adjustable filling volume of the filling equipment while ensuring that the extension and retraction stroke of the telescopic shaft 301 of the drive cylinder 300 remains unchanged.

[0041] The liquid storage tank 100, filling cylinder 200, piston body 500, and limit adjustment cylinder 400 of this quantitative filling equipment all adopt conventional mechanical structures, eliminating the need for complex electronic control systems or high-precision sensors, thus significantly reducing equipment manufacturing costs. Furthermore, all components employ a modular design, facilitating disassembly and replacement. Routine maintenance only requires periodic checks on the elasticity of the elastic components, resulting in low maintenance costs and simple operation.

[0042] In this document, the directional terms such as front, back, top, and bottom are defined based on the location of the components in the accompanying drawings and their relative positions to each other, solely for the purpose of clarity and convenience in expressing the technical solution. It should be understood that the use of these directional terms should not limit the scope of protection claimed in this application.

[0043] Where there is no conflict, the above embodiments and features described herein can be combined with each other.

[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dosing filling apparatus for the production of alcoholic beverages, characterized in that, It includes a liquid storage tank (100), a filling cylinder (200), a limit adjustment cylinder (400), and a drive cylinder (300); The storage tank (100) and the filling cylinder (200) are connected by a liquid guide pipe (600), and a one-way valve (700) is provided on the liquid guide pipe (600). The bottom of the filling cylinder (200) is provided with an injection pipe (202), and the filling cylinder (200) is provided with a sliding piston body (500). The upper end of the piston body (500) is provided with a connecting member. The driving cylinder (300) is fixed directly above the filling cylinder (200). The lower end of the telescopic shaft (301) of the driving cylinder (300) is connected to the connecting member through a first elastic member (504). The limiting adjustment cylinder (400) is disposed inside the filling cylinder (200), and the piston body (500) is located below the filling cylinder (200); The injection tube (202) is provided with a filling core, which includes a limiting ring, a sealing element (800), a second elastic element (801), and a support plate (802). The limiting ring is fixed to the inner wall of the injection tube (202), and the support plate (802) is located at the bottom of the injection tube (202). The support plate (802) is also provided with outlet holes (803). The sealing element (800) is slidably disposed between the limiting ring and the support plate (802). The two ends of the second elastic element (801) abut against the sealing element (800) and the support plate (802) respectively.

2. The quantitative bottling equipment for alcoholic beverage production according to claim 1, characterized in that, The outer wall of the limiting adjustment cylinder (400) is provided with a lifting external thread, and the inner wall of the top of the filling cylinder (200) is provided with a lifting internal thread. The limiting adjustment cylinder (400) can be vertically and vertically installed inside the filling cylinder (200) by means of a threaded connection.

3. A dosing filling apparatus for the production of alcoholic beverages according to claim 2, characterized in that, A rotating disk (401) is also provided above the limiting adjustment cylinder (400), and the rotating disk (401) is fixedly connected to the outer wall of the limiting adjustment cylinder (400) through a connecting rod (402).

4. The apparatus according to claim 1, wherein Both the first elastic element (504) and the second elastic element (801) are helical springs.

5. The apparatus according to claim 1, wherein The piston body (500) includes a fixed plate and an elastic sleeve (501), the elastic sleeve (501) being fitted onto the fixed plate.

6. The apparatus according to claim 1, wherein The bottom of the filling cylinder (200) is provided with a conical sleeve (201), which is thicker at the top and thinner at the bottom. The conical sleeve (201) connects the filling cylinder (200) and the injection tube (202).

7. A device for the dosing and filling of wine according to claim 4, characterized in that, The connecting piece on the piston body (500) is a limiting sleeve (502), the lower end of the telescopic shaft (301) of the drive cylinder (300) is located inside the limiting sleeve (502), and the first elastic element (504) is located inside the limiting sleeve (502).

8. A dosing filling apparatus for the production of alcoholic beverages according to claim 7, characterized in that, The bottom of the limiting sleeve (502) is provided with a limiting post (503), and the limiting post (503) is coaxially arranged with the telescopic shaft (301).

9. A dosing filling apparatus for the production of alcoholic beverages according to claim 8, characterized in that, The lower end of the first elastic element (504) is fixedly sleeved on the limiting post (503), and the upper end of the first elastic element (504) is sleeved on the lower end of the telescopic shaft (301).

10. The apparatus according to claim 6, wherein The liquid guide pipe (600) is connected to the cone sleeve body (201).

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