Composite xps extruded polystyrene decorative board

By designing a porous ceramic IFR composite layer, a reinforced fiber mesh layer, and a fluorocarbon resin high weather-resistant decorative layer on XPS extruded polystyrene decorative panels, combined with a silica nano-coating and a connecting plate, the problems of insufficient weather resistance and strength of XPS extruded polystyrene decorative panels are solved, achieving higher corrosion resistance, strength, and ease of construction.

CN224452101UActive Publication Date: 2026-07-03JIANGSU CHUANGCHUANGMEI NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU CHUANGCHUANGMEI NEW MATERIALS CO LTD
Filing Date
2025-05-30
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing XPS extruded polystyrene decorative panels are prone to corrosion and damage when exposed to the external environment for a long time, and their strength is insufficient, leading to impact damage and inconvenient construction.

Method used

The composite structure employs a porous ceramic IFR composite layer, a reinforced fiber mesh layer, a fluorocarbon resin high weather-resistant decorative layer, and a silica nano-coating. Combined with a design that strengthens connecting fibers and connecting plates, it enhances the weather resistance, strength, and splicing stability of the board.

Benefits of technology

It improves the corrosion resistance and strength of the boards, reduces maintenance costs, enhances the stability and sound insulation of the splicing, and facilitates construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a composite XPS extruded polystyrene decorative panel, comprising an XPS extruded polystyrene main body, wherein the XPS extruded polystyrene main body includes an XPS extruded polystyrene board, the lower surface of the XPS extruded polystyrene board is connected to a porous ceramic IFR composite layer by an adhesive, the upper surface of the XPS extruded polystyrene board is bonded with a reinforcing fiber mesh layer by an adhesive, and a fluorocarbon resin high weather-resistant decorative layer is bonded to the upper side of the reinforcing fiber mesh layer; through the designed silica nano-coating, fluorocarbon resin high weather-resistant decorative layer and reinforcing fiber mesh layer, the silica nano-coating enhances surface protection and reduces maintenance costs during use, the fluorocarbon resin high weather-resistant decorative layer and reinforcing fiber mesh layer enhance the strength of the panel and reduce impact damage, and the porous ceramic IFR composite layer and reinforcing connecting fibers enhance sound insulation.
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Description

Technical Field

[0001] This utility model belongs to the field of polystyrene board technology, specifically relating to a composite XPS extruded polystyrene decorative board. Background Technology

[0002] XPS extruded polystyrene board is a new type of decorative material that combines XPS extruded polystyrene board with a decorative layer. It not only possesses the excellent performance of XPS extruded polystyrene board but also offers a beautiful decorative effect. Composite XPS extruded polystyrene decorative boards are suitable for various applications, including: Exterior walls and roofs: Due to their excellent thermal insulation and waterproofing properties, they are suitable for exterior walls and roofs requiring efficient insulation and waterproofing. Interior decoration: Their lightweight and easy-to-install characteristics make them easy to cut and install, suitable for various interior decoration needs.

[0003] Existing XPS extruded polystyrene decorative panels, when applied directly to walls, are prone to corrosion and damage due to prolonged exposure to the elements. Furthermore, they lack sufficient strength and are susceptible to impact damage. Therefore, a composite XPS extruded polystyrene decorative panel is needed to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide a composite XPS extruded polystyrene decorative board to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a composite XPS extruded polystyrene decorative panel, comprising an XPS extruded polystyrene main body, wherein the XPS extruded polystyrene main body includes an XPS extruded polystyrene board, the lower surface of the XPS extruded polystyrene board is connected to a porous ceramic IFR composite layer by an adhesive, the upper surface of the XPS extruded polystyrene board is bonded with a reinforcing fiber mesh layer by an adhesive, the upper side of the reinforcing fiber mesh layer is bonded with a fluorocarbon resin high weather-resistant decorative layer, the surface of the fluorocarbon resin high weather-resistant decorative layer is sprayed with a silica nano-coating, the lower side of the reinforcing fiber mesh layer is provided with reinforcing connecting fibers, the surface of the XPS extruded polystyrene board has reinforcing connecting fiber holes, and the reinforcing connecting fibers pass through the reinforcing connecting fiber holes and are located between the XPS extruded polystyrene board and the porous ceramic IFR composite layer.

[0006] Preferably, the reinforcing fiber mesh layer is shaped like a mesh, and the reinforcing connecting fibers are installed at the intersections of the reinforcing fiber mesh layer. One end of the reinforcing connecting fiber passes through the reinforcing connecting fiber hole and is attached to the XPS extruded polystyrene board with an adhesive.

[0007] Preferably, connecting plate A and connecting plate B are respectively installed on both sides of the XPS extruded polystyrene main body, and the XPS extruded polystyrene main bodies are connected to each other by connecting plate A and connecting plate B.

[0008] Preferably, a connector plug is provided on one side of the connecting plate A, and a connector slot is provided on one side of the connecting plate B, with the connector plug inserted into the inside of the connector slot.

[0009] Preferably, one side of the silica nano-coating and the fluorocarbon resin high weather-resistant decorative layer are respectively attached to one side surface of the connecting plate A and the connecting plate B.

[0010] Preferably, one side of both the connecting plate A and the connecting plate B is integrally formed with a mounting plate, and the inner side of the XPS extruded polystyrene main body is provided with a mounting slot. The mounting plate is inserted into the inner side of the mounting slot and fixed with the help of adhesive.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. Through the design of silica nano-coating, fluorocarbon resin high weather-resistant decorative layer and reinforcing fiber mesh layer, the silica nano-coating enhances surface protection and reduces maintenance costs during use, the fluorocarbon resin high weather-resistant decorative layer and reinforcing fiber mesh layer enhance the strength of the board and reduce impact damage, and the porous ceramic IFR composite layer and reinforcing connecting fibers enhance sound insulation.

[0013] 2. Through the design of connecting plates A and B, the engagement of connecting plates A and B ensures that the XPS extruded polystyrene main body is more convenient and stable to splice during use. Furthermore, during installation, the connection between the main body and the XPS extruded polystyrene main body is strengthened by the mounting plates and mounting slots. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the layered structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the reinforced fiber mesh layer structure of this utility model;

[0017] In the diagram: 1. XPS extruded polystyrene main body; 2. Connecting plate A; 3. Connecting plate B; 4. Connecting plug; 5. Connecting slot; 6. Mounting plate; 7. Mounting slot; 8. Silica nano-coating; 9. Fluorocarbon resin high weather-resistant decorative layer; 10. Reinforcing fiber mesh layer; 11. XPS extruded polystyrene board; 12. Porous ceramic IFR composite layer; 13. Reinforcing connecting fiber filaments; 14. Reinforcing connecting fiber pores. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0019] Please see Figures 1 to 3 This utility model provides a technical solution: a composite XPS extruded polystyrene decorative board, including an XPS extruded polystyrene main body 1, the XPS extruded polystyrene main body 1 including an XPS extruded polystyrene board 11, the lower surface of the XPS extruded polystyrene board 11 is connected to a porous ceramic IFR composite layer 12 by an adhesive, the upper surface of the XPS extruded polystyrene board 11 is bonded with a reinforcing fiber mesh layer 10 by an adhesive, the upper side of the reinforcing fiber mesh layer 10 is bonded with a fluorocarbon resin high weather-resistant decorative layer 9, the reinforcing fiber mesh layer 10 and the fluorocarbon resin high weather-resistant decorative layer 9 can enhance the board's resistance to the external environment, the surface of the fluorocarbon resin high weather-resistant decorative layer 9 is sprayed with a silica nano-coating 8, the lower side of the reinforcing fiber mesh layer 10 is provided with reinforcing connecting fibers 13, and the surface of the XPS extruded polystyrene board 11 is provided with reinforcing connecting fibers. The reinforcing fiber filaments 13 pass through the reinforcing fiber filament holes 14 and are located between the XPS extruded polystyrene board 11 and the porous ceramic IFR composite layer 12. The strength and sound insulation of the board are enhanced by the reinforcement fiber mesh layer 10, XPS extruded polystyrene board 11 and porous ceramic IFR composite layer 12. During processing, the fluorocarbon resin high weather-resistant decorative layer 9, the reinforcement fiber mesh layer 10, XPS extruded polystyrene board 11 and porous ceramic IFR composite layer 12 are sequentially bonded together. The reinforcement fiber mesh layer 10 is set in a mesh shape, and the reinforcing fiber filaments 13 are installed at the intersections of the reinforcement fiber mesh layer 10. One end of the reinforcing fiber filament 13 passes through the reinforcing fiber filament holes 14 and is bonded to the XPS extruded polystyrene board 11 with adhesive. During use, the reinforcing fiber filaments 13 are connected to the XPS extruded polystyrene board 11.

[0020] As can be seen from the above description, this utility model has the following beneficial effects: when in use, the silicon dioxide nano-coating 8 strengthens the surface protection and reduces maintenance costs; the fluorocarbon resin high weather-resistant decorative layer 9 and the reinforcing fiber mesh layer 10 strengthen the strength of the board and reduce the occurrence of impact damage; and the porous ceramic IFR composite layer 12 and the reinforcing connecting fiber filaments 13 enhance the sound insulation capability. Example

[0021] Please see Figures 1 to 3 As shown, based on Embodiment 1, this utility model provides a technical solution: Connecting plates A2 and B3 are respectively installed on both sides of the XPS extruded polystyrene main body 1. The XPS extruded polystyrene main bodies 1 are connected by connecting plates A2 and B3. A connecting plug 4 is provided on one side of connecting plate A2, and a connecting slot 5 is provided on one side of connecting plate B3. The connecting plug 4 is inserted into the inner side of the connecting slot 5. During installation and use, the engaging connection between the connecting plug 4 and the connecting slot 5 makes installation more convenient; the silica nano-coating 8 and... One side of the fluorocarbon resin high weather-resistant decorative layer 9 is respectively attached to one side of the connecting plate A2 and the connecting plate B3, ensuring better performance of the silica nano-coating 8 and the fluorocarbon resin high weather-resistant decorative layer 9 during use; one side of the connecting plate A2 and the connecting plate B3 is integrally formed with a mounting plate 6, and the inner side of the XPS extruded polystyrene main body 1 is provided with a mounting slot 7. The mounting plate 6 is inserted into the inner side of the mounting slot 7 and fixed with adhesive. The connection between the mounting plate 6 and the mounting slot 7 ensures that the connecting plate A2 and the connecting plate B3 are more stable during installation and use.

[0022] By adopting the above technical solution, the engagement of connecting plate A2 and connecting plate B3 ensures that the XPS extruded polystyrene main body 1 is more convenient and stable to splice during use. Furthermore, during installation and use, the connection between the mounting plate 6 and the mounting slot 7 and the XPS extruded polystyrene main body 1 is strengthened.

[0023] The working principle and usage process of this utility model are as follows: During processing, the fluorocarbon resin high weather-resistant decorative layer 9, the reinforcing fiber mesh layer 10, the XPS extruded polystyrene board 11, and the porous ceramic IFR composite layer 12 are sequentially bonded together. During installation, one end of the reinforcing connecting fiber filament 13 passes through the reinforcing connecting fiber hole 14, and the other end of the reinforcing connecting fiber filament 13 is located between the XPS extruded polystyrene board 11 and the porous ceramic IFR composite layer 12, thus strengthening the connection. The reinforcing fiber mesh layer 10 and the fluorocarbon resin high weather-resistant decorative layer 9 can enhance the board's resistance to the external environment, thereby reducing corrosion caused by the external environment. Furthermore, the reinforcing fiber mesh layer 10, XPS extruded polystyrene board 11, and porous ceramic IFR composite layer 12 work together to enhance the board's strength and sound insulation capabilities. During installation and use, the snap-fit ​​connection of the connecting plug 4 and the connecting slot 5 makes installation more convenient, and the connection of the mounting plate 6 and the mounting slot 7 ensures that the connecting plate A2 and the connecting plate B3 are more stable during installation and use.

[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0025] The above description is only used to illustrate the technical solution of this utility model and is not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. A composite XPS extruded polystyrene decorative panel, characterized in that: The system includes an XPS extruded polystyrene main body (1), which includes an XPS extruded polystyrene board (11). The lower surface of the XPS extruded polystyrene board (11) is connected to a porous ceramic IFR composite layer (12) by an adhesive. The upper surface of the XPS extruded polystyrene board (11) is bonded with a reinforcing fiber mesh layer (10) by an adhesive. A fluorocarbon resin high weather-resistant decorative layer (9) is bonded to the upper side of the reinforcing fiber mesh layer (10). The surface of the fluorocarbon resin high weather-resistant decorative layer (9) is sprayed with a silica nano-coating (8). A reinforcing connecting fiber filament (13) is provided on the lower side of the reinforcing fiber mesh layer (10). A reinforcing connecting fiber hole (14) is opened on the surface of the XPS extruded polystyrene board (11). The reinforcing connecting fiber filament (13) passes through the reinforcing connecting fiber hole (14) and is located between the XPS extruded polystyrene board (11) and the porous ceramic IFR composite layer (12).

2. The composite XPS extruded polystyrene decorative board according to claim 1, characterized in that: The reinforcing fiber mesh layer (10) is shaped like a mesh, and reinforcing connecting fibers (13) are installed at the intersection of the reinforcing fiber mesh layer (10). One end of the reinforcing connecting fibers (13) passes through the reinforcing connecting fiber hole (14) and is attached to the XPS extruded polystyrene board (11) by adhesive.

3. The composite XPS extruded polystyrene decorative board according to claim 1, characterized in that: The XPS extruded polystyrene main body (1) is equipped with connecting plate A (2) and connecting plate B (3) on both sides respectively, and the XPS extruded polystyrene main body (1) is connected to each other by connecting plate A (2) and connecting plate B (3).

4. The composite XPS extruded polystyrene decorative board according to claim 3, characterized in that: A connector plug (4) is provided on one side of the connecting plate A (2), and a connector slot (5) is provided on one side of the connecting plate B (3). The connector plug (4) is inserted into the inside of the connector slot (5).

5. The composite XPS extruded polystyrene decorative panel according to claim 4, characterized in that: The silica nano-coating (8) and the fluorocarbon resin high weather-resistant decorative layer (9) are respectively attached to one side of the connecting plate A (2) and the connecting plate B (3).

6. The composite XPS extruded polystyrene decorative board according to claim 3, characterized in that: One side of both the connecting plate A (2) and the connecting plate B (3) is integrally formed with a mounting plate (6). The inner side of the XPS extruded polystyrene main body (1) is provided with a mounting slot (7). The mounting plate (6) is inserted into the inner side of the mounting slot (7) and fixed with the help of adhesive.