Electrical aluminum rod machining precision detection device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUIZHOU XINDIAN ALUMINUM ALLOY CABLE CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-07-03
Smart Images

Figure CN224455595U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of aluminum rod processing and testing technology, specifically a device for testing the processing accuracy of electrical aluminum rods. Background Technology
[0002] The precision testing device for aluminum rods accurately detects key parameters such as rod diameter and surface defects, breaking through the limitations of traditional single-mode testing. It can quickly and accurately classify and grade surface defects, ensuring consistently stable testing quality. The equipment significantly reduces reliance on manual labor, improves production efficiency, and easily adapts to the testing needs of aluminum rods of different specifications.
[0003] As disclosed in CN217504604U, a device for detecting the machining accuracy of electrical aluminum rods includes an operating panel and a guide rail. The guide rail is fixedly connected to the top of the operating panel, and a tensioning assembly is installed on the top of the guide rail. A precision detection assembly is installed on the top of the operating panel. The tensioning assembly includes a slide rail, a slider, a base plate, a clamping plate, a threaded rod, a handle, and a back plate. The slide rail is located inside the guide rail, and the slider is installed on the front of the slide rail. This device for detecting the machining accuracy of electrical aluminum rods, by rotating the threaded rod, causes the clamping plate to slide on the top of the base plate until the clamping plate and back plate fix the outer wall of the electrical aluminum rod. This operation is repeated, and then the base plate is slid. When the electrical aluminum rod is taut, the operator fixes the base plate by rotating the bolts installed on the front of the slider. This solves the problem that existing devices for detecting the machining accuracy of electrical aluminum rods cannot achieve proper tensioning of the electrical aluminum rod.
[0004] However, in the common use of aluminum rod processing and testing equipment, aluminum rod auxiliary support components are set up for the clamping components inside the equipment to reduce the load on the clamps during operation and facilitate subsequent testing operations. Utility Model Content
[0005] The purpose of this application is to provide a device for testing the machining accuracy of electrical aluminum rods, in order to solve the aforementioned problem of setting auxiliary support components for aluminum rods used in testing.
[0006] The technical solution adopted in this application is as follows: A device for detecting the processing accuracy of electrical aluminum rods includes a main body of the device. A working frame plate is fixedly connected to the upper end of the main body of the device. A plurality of sliding rods are fixedly connected to the side of the working frame plate. A first sliding block is slidably connected to the sliding rod. A connecting rod is fixedly connected to the side of the first sliding block. An annular plate is fixedly connected to the middle position of adjacent connecting rods. A plurality of connecting springs are provided inside the annular plate. A lower locking plate is fixedly connected to the upper end of the connecting spring. A hand-held screw is threadedly connected to the annular plate. The other end of the hand-held screw passes through the annular plate and is provided with an upper locking plate. The upper locking plate is located above the lower locking plate.
[0007] By adopting the above technical solution, during the operation of the equipment, the single clamping of the electrical aluminum rod by the fixture causes the aluminum rod to be subjected to a large local clamping force, which easily leads to deformation of the aluminum rod, thus hindering subsequent testing operations. The use of upper and lower clamping plates facilitates the auxiliary support of the electrical aluminum rod to be tested within the equipment, thereby facilitating subsequent precision testing operations. This reduces the weight of adjacent fixture components, protecting the position of the electrical aluminum rod to be tested and ensuring the normal progress of testing operations. In use, the aluminum rod to be tested is placed inside the annular plate. The upper end of the lower clamping plate is connected by a spring to facilitate the adjustment of the distance between the upper and lower clamping plates, allowing for the insertion of aluminum rods of different sizes. Rotating the hand screw brings the upper clamping plate closer to the opposite aluminum rod, facilitating the engagement of the upper and lower clamping plates. This provides auxiliary support for the aluminum rods inside the annular plate. The sliding position of the first sliding block within the sliding rod allows for easy adjustment of the annular plate's working position. The connecting rod connects the first sliding block and the annular plate, ensuring seamless communication between the equipment components and facilitating subsequent operations.
[0008] In a preferred embodiment, a fixing bolt is threaded to the side of the first sliding block, and the other end of the fixing bolt passes through the first sliding block and abuts against the sliding rod.
[0009] By adopting the above technical solution, the setting of the fixing bolt facilitates the restriction of the position of the first sliding block inside the slide rod, thereby ensuring the position of the first sliding block in the slide rod, which is convenient for subsequent use in fixing the position of the annular plate.
[0010] In a preferred embodiment, a plurality of support legs are fixedly connected to the lower end of the main body of the device.
[0011] By adopting the above technical solution, the use of support legs facilitates the working position of the main body of the equipment, thereby ensuring the stability of the main body of the equipment during subsequent operations and making it convenient for testing operations.
[0012] In a preferred embodiment, a control panel is provided at the upper end of the main body of the equipment, adjacent to the working frame plate, and multiple protective nets are provided on the side of the working frame plate.
[0013] By adopting the above technical solution, the control panel facilitates the operation of the equipment and the recording of the equipment's work data by the staff, thereby meeting different work needs. The protective net is easy to use for protective operations and increases the safety of the equipment.
[0014] In a preferred embodiment, a fixing clamping assembly is fixedly connected to the upper end of the main body of the equipment located at the lower end of the working frame plate, and a detection assembly is provided on the inner top wall of the working frame plate.
[0015] By adopting the above technical solution, the fixed clamping component is designed to work with the sliding plate and the structure at the upper end of the sliding plate, thereby facilitating the clamping of aluminum rods used in the inspection operation and making subsequent inspection operations easier. The inspection component is convenient for subsequent inspection operations.
[0016] In a preferred embodiment, a first sliding groove is provided at the upper end of the device body adjacent to the fixed clamping assembly, a rotating screw is provided inside the first sliding groove, a servo motor is provided on the side of the device body, and the other end of the rotating screw is connected to the servo motor.
[0017] By adopting the above technical solution, the first sliding groove set at the upper end of the main body of the equipment facilitates the rotation of the rotating screw, and the sliding plate is set so that the position of the sliding plate can be driven by the rotation of the rotating screw, thereby facilitating the adjustment of the working position of the sliding plate. The servo motor facilitates the rotation of the rotating screw.
[0018] In a preferred embodiment, a sliding plate is provided at the upper end of the rotating screw, and a plurality of second sliding grooves are provided inside the sliding plate, with telescopic components provided inside the second sliding grooves.
[0019] By adopting the above technical solution, the sliding plate is easy to use in conjunction with the telescopic component set in the slide groove, thereby facilitating the movement of the rectangular clamping plate by using the telescopic component, and thus facilitating the clamping of the aluminum rod used for detection operations by using adjacent clamping blocks.
[0020] In a preferred embodiment, a second sliding block is fixedly connected to the other end of the telescopic component, a rectangular clamping plate is fixedly connected to the upper end of the second sliding block, and a clamping block is fixedly connected to the side of the rectangular clamping plate.
[0021] By adopting the above technical solution, the second sliding block facilitates the connection between the rectangular clamping plate and the telescopic component. The rectangular clamping plate facilitates operation in conjunction with the clamping block, thereby facilitating the movement of the clamping block by using the rectangular clamping plate, which in turn facilitates the use of the aluminum rod for subsequent clamping operations.
[0022] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:
[0023] In this application, during the operation of the equipment, the single clamping of the electrical aluminum rod by the fixture causes the aluminum rod to be subjected to a large local clamping force, which easily leads to deformation of the aluminum rod, thus hindering subsequent testing operations. By using upper and lower clamping plates, the electrical aluminum rod to be tested within the equipment is better supported, facilitating subsequent precision testing. This reduces the weight of adjacent fixture components, protecting the position of the electrical aluminum rod and ensuring the normal operation of the testing process. In use, the aluminum rod to be tested is placed inside the lower clamping plate of the annular plate. The upper end of the plate is connected by a spring to facilitate the adjustment of the distance between the upper and lower locking plates, allowing for the insertion of aluminum rods of different sizes. Rotating the hand screw brings the upper locking plate closer to the opposite aluminum rod, enabling the upper and lower locking plates to engage and provide auxiliary support for the aluminum rods inside the annular plate. The sliding position of the first sliding block within the sliding rod allows for easy adjustment of the annular plate's working position. The connecting rod connects the first sliding block and the annular plate, ensuring seamless communication between the equipment components and facilitating subsequent operations. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the electrical aluminum rod machining accuracy testing device of this application;
[0025] Figure 2 This is a schematic diagram of the side structure of the detection device in this application;
[0026] Figure 3 This is a schematic diagram of the rectangular clamping plate structure connection in this application;
[0027] Figure 4 This is a detailed diagram of the ring plate structure connection in this application.
[0028] The markings in the diagram are: 1. Main body of the equipment; 2. Support leg; 3. Slide rod; 4. Working frame plate; 5. Detection component; 6. Slide plate; 7. Fixed clamping component; 8. Control panel; 9. Ring plate; 10. Hand-held screw; 11. First sliding block; 12. Fixing bolt; 13. Rectangular clamping plate; 14. Protective net; 15. Rotating screw; 16. Servo motor; 17. Second sliding block; 18. Telescopic component; 19. Clamping block; 20. Upper snap-fit plate; 21. Connecting rod; 22. Lower snap-fit plate; 23. Connecting spring. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0030] Example:
[0031] Reference Figure 1-2 , Figure 4 A device for testing the processing accuracy of an electrical aluminum rod includes a main body 1. A working frame plate 4 is fixedly connected to the upper end of the main body 1. Multiple sliding rods 3 are fixedly connected to the sides of the working frame plate 4. First sliding blocks 11 are slidably connected to the sliding rods 3. Connecting rods 21 are fixedly connected to the sides of the first sliding blocks 11. An annular plate 9 is fixedly connected to the middle position of adjacent connecting rods 21. Multiple connecting springs 23 are arranged inside the annular plate 9. A lower clamping plate 22 is fixedly connected to the upper end of each connecting spring 23. A hand-held screw 10 is threadedly connected to the annular plate 9. An upper clamping plate 20 is located above the lower clamping plate 22 at the other end of the hand-held screw 10, which passes through the annular plate 9. During operation, the electrical aluminum rod is clamped by a single clamp, causing the rod to bear a large localized clamping force, which can easily lead to deformation and hinder subsequent testing. The upper and lower clamping plates 20 and 22 facilitate auxiliary support within the device. The aluminum rod used for testing facilitates subsequent precision testing, reduces the weight of adjacent fixture components, protects the position of the aluminum rod, and ensures the normal operation of the testing. In use, the aluminum rod to be tested is placed on the upper end of the lower clamping plate 22 inside the annular plate 9. The connecting spring 23 facilitates the adjustment of the distance between the upper clamping plate 20 and the lower clamping plate 22, allowing for the placement of aluminum rods of different sizes. Then, rotating the hand screw 10 brings the upper clamping plate 20 closer to the opposite aluminum rod, facilitating the engagement of the upper and lower clamping plates 20 and providing auxiliary support for the aluminum rod inside the annular plate 9. The first sliding block 11 slides within the sliding rod 3, allowing for easy adjustment of the working position of the annular plate 9. The connecting rod 21 connects the first sliding block 11 and the annular plate 9, ensuring interconnection between the equipment components and facilitating subsequent operations.
[0032] Reference Figure 1-2 , Figure 4The first sliding block 11 is threaded with a fixing bolt 12 on its side. The other end of the fixing bolt 12 passes through the first sliding block 11 and abuts against the slide rod 3. The fixing bolt 12 is designed to limit the position of the first sliding block 11 within the slide rod 3, thereby ensuring the position of the first sliding block 11 within the slide rod 3, which is convenient for subsequent use in fixing the position of the annular plate 9.
[0033] Reference Figure 1-2 Multiple support legs 2 are fixedly connected to the lower end of the main body 1 of the equipment. By using the support legs 2, it is easy to support the working position of the main body 1 of the equipment, thereby ensuring the stability of the position of the main body 1 of the equipment during subsequent operations and facilitating the use of the testing operation.
[0034] Reference Figure 1-2 The upper part of the main body 1 is provided with a control panel 8 adjacent to the working frame plate 4. Multiple protective nets 14 are provided on the side of the working frame plate 4. By using the control panel 8, it is convenient for the staff to operate the equipment and record the equipment's working data, thereby meeting different work needs. The protective nets 14 are convenient for protective work and increase the safety of the equipment.
[0035] Reference Figure 1-2 The upper end of the main body 1 is fixedly connected to the lower end of the working frame plate 4 with a fixed clamping component 7. The inner top wall of the working frame plate 4 is provided with a detection component 5. The fixed clamping component 7 is designed to work with the sliding plate 6 and the structure set on the upper end of the sliding plate 6, thereby facilitating the clamping of the aluminum rod used for detection operations and making subsequent detection operations easier. The detection component 5 is also designed to facilitate subsequent detection operations.
[0036] Reference Figure 1-2 The upper end of the main body 1 is provided with a first slide groove adjacent to the fixed clamping assembly 7. A rotating screw 15 is provided inside the first slide groove. A servo motor 16 is provided on the side of the main body 1. The other end of the rotating screw 15 is connected to the servo motor 16. The first slide groove at the upper end of the main body 1 facilitates the rotation of the rotating screw 15. The sliding plate 6 is provided to facilitate the position adjustment of the sliding plate 6 by rotating the rotating screw 15. The servo motor 16 facilitates the rotation of the rotating screw 15.
[0037] Reference Figure 1-3 A sliding plate 6 is provided at the upper end of the rotating screw 15. Multiple second sliding grooves are provided inside the sliding plate 6. Telescopic components 18 are provided inside the second sliding grooves. The sliding plate 6 can be used in conjunction with the telescopic components 18 provided in the sliding grooves for operation. This allows the rectangular clamping plate 13 to be moved by using the telescopic components 18, and the aluminum rod used for detection operations to be clamped by using adjacent clamping blocks 19.
[0038] Reference Figure 1-3 The other end of the telescopic component 18 is fixedly connected to a second sliding block 17. The upper end of the second sliding block 17 is fixedly connected to a rectangular clamping plate 13. The side of the rectangular clamping plate 13 is fixedly connected to a clamping block 19. The second sliding block 17 facilitates the connection between the rectangular clamping plate 13 and the telescopic component 18. The rectangular clamping plate 13 is designed to work with the clamping block 19, thereby facilitating the movement of the clamping block 19 by using the rectangular clamping plate 13, which in turn facilitates the use of the aluminum rod for subsequent clamping operations.
[0039] The implementation principle of the embodiment of the electrical aluminum rod processing accuracy detection device of this application is as follows:
[0040] During equipment operation, the single clamping of the electrical aluminum rod by the fixture causes the rod to bear a large local clamping force, which can easily lead to deformation and hinder subsequent testing operations. The upper clamping plate 20 and lower clamping plate 22 provide auxiliary support for the electrical aluminum rod to be tested within the equipment, facilitating subsequent precision testing. This reduces the weight of adjacent fixture components, protecting the position of the electrical aluminum rod and ensuring the normal operation of the testing process. In use, the aluminum rod to be tested is placed on the upper end of the lower clamping plate 22 inside the annular plate 9. The connecting spring 23 facilitates the adjustment of the distance between the upper clamping plate 20 and the lower clamping plate 22. This device is designed for easy insertion of aluminum rods of different sizes. The hand screw 10 is then rotated to bring the upper clamping plate 20 closer to the opposite aluminum rod, facilitating the engagement of the upper clamping plate 20 and the lower clamping plate 22. This provides auxiliary support for the aluminum rods inside the annular plate 9. The first sliding block 11 slides within the sliding rod 3, allowing for easy adjustment of the annular plate 9's working position. The connecting rod 21 connects the first sliding block 11 and the annular plate 9, ensuring seamless communication between the equipment components and facilitating subsequent operations. This structure provides auxiliary support for the aluminum rods during operation, reducing localized stress during clamping and facilitating subsequent testing.
[0041] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. An electrical aluminum rod processing precision detection device, comprising a device main body (1), characterized in that: The upper end of the main body (1) of the equipment is fixedly connected to a working frame plate (4). Multiple sliding rods (3) are fixedly connected to the side of the working frame plate (4). The sliding rods (3) are slidably connected to a first sliding block (11). A connecting rod (21) is fixedly connected to the side of the first sliding block (11). An annular plate (9) is fixedly connected to the middle position of adjacent connecting rods (21). Multiple connecting springs (23) are provided inside the annular plate (9). A lower snap plate (22) is fixedly connected to the upper end of the connecting spring (23). A hand-held screw (10) is threadedly connected to the annular plate (9). The other end of the hand-held screw (10) passes through the annular plate (9) and is provided with an upper snap plate (20). The upper snap plate (20) is located at the upper end of the lower snap plate (22).
2. The electrical aluminum rod processing accuracy testing device as described in claim 1, characterized in that: The first sliding block (11) is threaded with a fixing bolt (12) on its side, and the other end of the fixing bolt (12) passes through the first sliding block (11) and abuts against the sliding rod (3).
3. The electrical aluminum rod processing accuracy testing device as described in claim 1, characterized in that: The lower end of the main body (1) of the device is fixedly connected to multiple support legs (2).
4. The electrical aluminum rod machining accuracy testing device as described in claim 1, characterized in that: The upper end of the main body (1) of the equipment is provided with a control panel (8) adjacent to the working frame plate (4), and the side of the working frame plate (4) is provided with multiple protective nets (14).
5. The electrical aluminum rod machining accuracy testing device as described in claim 1, characterized in that: The upper end of the main body (1) of the equipment is fixedly connected to the lower end of the working frame plate (4) with a fixed clamping assembly (7), and the inner top wall of the working frame plate (4) is provided with a detection assembly (5).
6. The electrical aluminum rod machining accuracy testing device as described in claim 1, characterized in that: The upper end of the device body (1) is provided with a first slide groove adjacent to the fixed clamping assembly (7). A rotating screw (15) is provided inside the first slide groove. A servo motor (16) is provided on the side of the device body (1). The other end of the rotating screw (15) is connected to the servo motor (16).
7. The electrical aluminum rod machining accuracy testing device as described in claim 6, characterized in that: The upper end of the rotating screw (15) is provided with a sliding plate (6), and the interior of the sliding plate (6) is provided with a plurality of second sliding grooves, and the interior of the second sliding grooves is provided with telescopic components (18).
8. The electrical aluminum rod machining accuracy testing device as described in claim 7, characterized in that: The other end of the telescopic component (18) is fixedly connected to a second sliding block (17), the upper end of the second sliding block (17) is fixedly connected to a rectangular clamping plate (13), and the side of the rectangular clamping plate (13) is fixedly connected to a clamping block (19).