A CCS component processing equipment
The fixed plate flipping design of the CCS component processing equipment solves the problem of inconvenient operation in the blind spot on the back of the CCS component, realizes the stability of auxiliary material attachment and electrical connection, and improves production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN GUI XIANG INSULATION MATERIAL CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-07-03
AI Technical Summary
During the production of CCS modules, the back blind zone modules are inconvenient to operate, making it difficult to accurately attach and inspect auxiliary materials, and the products are easily damaged, affecting quality.
A CCS component processing device was designed. The CCS component is flipped by rotating the fixed plate. Combined with the electrical connection part and positioning structure on the bottom mold of the fixture, the auxiliary material is attached and the electrical connection is stably fixed, ensuring processing quality and efficiency.
It enables precise flipping and stable fixing of CCS components, improves the accuracy of auxiliary material attachment and the reliability of electrical connections, protects product integrity, and improves production efficiency and quality.
Smart Images

Figure CN224458897U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy battery manufacturing technology, and in particular to a CCS module processing equipment. Background Technology
[0002] With the rapid development of the new energy industry, the market demand for new energy batteries is increasing, and the requirements for battery performance and quality are also becoming more stringent. The performance and quality of CCS modules directly affect the safety and reliability of battery modules, and thus the performance of the entire new energy battery system. However, there are some problems that urgently need to be solved in the existing CCS module production process. In traditional processing methods, the operation of blind-spot modules on the back of CCS modules is extremely inconvenient. Due to space constraints and obstructed vision, it is difficult to perform precise auxiliary material attachment and testing operations. It is necessary to repeatedly remove and place the product from the mold. During this process, the product is easily torn by external forces, and the surface and circuits may also be scratched due to friction and collision, seriously affecting product quality.
[0003] Therefore, providing a processing device that can directly apply auxiliary components to the blind area on the back of CCS components in a fixture is an urgent problem to be solved. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a CCS component processing equipment. This equipment achieves the flipping of the CCS component through the rotation of a fixed plate, enabling accurate application of auxiliary materials and simultaneously ensuring the electrical connection between the CCS component and the fixture mold. This achieves stable fixing and precise flipping of the CCS component, meeting the requirements for auxiliary material application and electrical connection, and ensuring processing quality and efficiency.
[0005] The objective of this utility model is achieved through the following solution:
[0006] This utility model provides a CCS component processing equipment, including:
[0007] A fixture base mold is used to accommodate the CCS assembly to be processed, and the fixture base mold is provided with an electrical connection part for electrical connection with the CCS assembly; a fixing plate is used to detachably fix the CCS assembly, and the fixing plate is rotatably mounted on the fixture base mold.
[0008] When the fixing plate rotates to the preset first position, it is used to flip the CCS component fixed thereon to the preset material attaching state, so that the preset material attaching area on the surface of the CCS component is exposed.
[0009] When the fixing plate rotates to the preset second position, it is used to flip the CCS component fixed thereon to the preset electrical connection state, so that the CCS component contacts the electrical connection part to establish an electrical connection.
[0010] Furthermore, the fixing plate is provided with a positioning structure for detachable snap-fit fixing of the CCS assembly.
[0011] Furthermore, the fixing plate is provided with a hollowed-out material application port, which is used to expose the pre-set auxiliary material application area on the surface of the CCS component fixed on the fixing plate during the material application state.
[0012] Furthermore, a handle for rotating the fixed plate is provided on one side of the fixed plate.
[0013] Furthermore, a hinge mechanism is provided on the side of the fixing plate away from the handle, and the fixing plate is hinged to the bottom mold of the fixture through the hinge mechanism.
[0014] Furthermore, there are multiple material application ports arranged in multiple rows, and the portion of the fixing plate located between material application ports in adjacent rows forms a support plate, and the positioning structure is disposed on the support plate; the portion of the fixing plate located between adjacent material application ports in the same row forms a connecting beam, and adjacent support plates are connected by the connecting beam.
[0015] Furthermore, the electrical connections are arranged in multiple rows, and the gaps between the electrical connections in adjacent rows form a main receiving portion for accommodating the support plate when the fixed plate is rotated to the second position. The gaps between adjacent electrical connections in a row form an auxiliary receiving portion for accommodating the connecting beam.
[0016] Furthermore, the positioning structure is disposed on the support plate.
[0017] Furthermore, the bottom mold of the fixture is flat. When the fixing plate is rotated to the first position, the angle between the fixing plate and the bottom mold of the fixture is 60-85 degrees. When the fixing plate is rotated to the second position, at least one surface of the fixing plate is flush with at least one surface of the bottom mold of the fixture.
[0018] Furthermore, it also includes a hook for locking the hinge mechanism when the fixed plate is rotated to the first position.
[0019] The advantage of this invention lies in the rotating design of the fixing plate. When the fixing plate rotates to the preset first position, it flips the CCS assembly into the material-attaching state, clearly exposing the auxiliary material attachment area in the blind spot on the back. Operators or automated equipment can easily and accurately complete the material-attaching work, greatly improving the accuracy and efficiency of the operation. The rotation of the fixing plate enables the switching of the CCS assembly between the material-attaching state and the electrical connection state, eliminating the need for repeated product handling and effectively protecting the integrity and quality of the product. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the fixing plate in the first position in the CCS component processing equipment according to an embodiment of the present invention.
[0021] Figure 2 This is a schematic diagram of the fixing plate in the second position in the CCS component processing equipment according to an embodiment of the present invention.
[0022] Figure 3 This is a schematic diagram of the fixing plate in an embodiment of the present utility model. Detailed Implementation
[0023] This utility model provides a CCS module processing equipment applicable to the new energy vehicle field. CCS modules are an indispensable key component of battery modules. They are responsible for the electrical connection and signal acquisition of individual battery cells within the battery module, playing a crucial role in the performance, safety, and reliability of the battery module. This processing equipment can accurately and efficiently complete processes such as auxiliary material attachment and electrical connection of CCS modules, ensuring that the quality of CCS modules meets the stringent standards of new energy vehicles. By using this equipment, the production efficiency of battery modules can be improved, production costs reduced, and the consistency and stability of battery modules enhanced, thereby guaranteeing the power performance and driving range of new energy vehicles. In the field of energy storage systems, with the large-scale application of renewable energy, the demand for energy storage systems is increasing. CCS modules also play an important role in the electrical connection and signal acquisition functions of energy storage systems. This processing equipment can meet the demand for large-scale, high-quality production of CCS modules for energy storage systems. It can quickly and accurately complete the processing of CCS modules, ensuring the stability and reliability of electrical connections during long-term operation of the energy storage system, improving the overall performance and service life of the energy storage system, and promoting the development of the energy storage industry.
[0024] like Figures 1-3 As shown, this utility model provides a CCS component processing equipment, including:
[0025] The fixture base mold 10 is used to accommodate the CCS assembly to be processed, and the fixture base mold 10 is provided with an electrical connection part 11 for electrical connection with the CCS assembly. The fixing plate 20 is used to detachably fix the CCS assembly, and the fixing plate 20 is rotatably mounted on the fixture base mold 10.
[0026] When the fixing plate 20 rotates to the preset first position, it is used to flip the CCS component fixed thereon to the preset material attaching state, so that the preset material attaching area on the surface of the CCS component is exposed.
[0027] When the fixing plate 20 rotates to the preset second position, it flips the CCS assembly fixed thereon to the preset electrical connection state, so that the CCS assembly contacts the electrical connection part 11 to establish an electrical connection.
[0028] like Figure 3 As shown, the fixing plate 20 is provided with a positioning structure 21 for detachable locking and fixing of the CCS assembly. The positioning structure 21 achieves detachable locking and fixing of the CCS assembly by locking, which helps to stabilize the position of the CCS assembly during processing and facilitates the removal of the CCS assembly after processing.
[0029] The fixing plate 20 has perforated material application ports 22. These ports allow pre-defined auxiliary material application areas on the surface of the CCS module fixed to the fixing plate 20 to be exposed during the application process. Multiple application ports 22 are arranged in multiple rows, forming a neat, symmetrical layout along the edges or center of the fixing plate 20. On one hand, the application ports 22 provide a clear positioning reference for auxiliary material application, improving accuracy and consistency, and reducing application deviations caused by inaccurate positioning, thus ensuring the quality and performance of the CCS module. On the other hand, the perforated design of the application ports 22 allows operators or equipment to directly observe the application process, facilitating timely detection and correction of potential application problems, such as material misalignment or air bubbles, further improving production efficiency and product quality.
[0030] The portion of the fixed plate 20 located between the material inlets 22 in adjacent rows forms a support plate 23, and positioning structures 21 are disposed on the support plate 23. Multiple positioning structures 21 are arranged in multiple rows, forming a neat, column-like arrangement, distributed along the edges or central areas of the support plate 23, exhibiting a certain degree of symmetry. The portion of the fixed plate 20 located between adjacent material inlets 22 in the same row forms a connecting beam 24, connecting adjacent support plates 23. The connecting beam is strip-shaped. The main function of the support plate 23 is to provide support for the CCS assembly, ensuring that the CCS assembly maintains a stable position on the fixed plate 20. Simultaneously, the positioning structures 21, disposed on the support plate 23, provide a detachable locking and fixing mechanism for the CCS assembly. This design allows the CCS assembly to be firmly fixed to the fixed plate 20, preventing displacement during processing and affecting processing accuracy. Furthermore, because the positioning structures 21 are disposed on the support plate 23, they ensure a secure fixation effect without interfering with the layout of the material inlets 22. Adjacent support plates 23 are interconnected by connecting beams 24, which enhances the overall structural strength and stability of the fixed plate 20. During the rotation of the fixed plate 20, the connecting beams 24 can withstand certain stress, preventing the support plates 23 from deforming or being damaged, ensuring that the fixed plate 20 can reliably perform its rotation function, thereby smoothly flipping the CCS assembly to different processing states.
[0031] A handle 25 is provided on one side of the fixed plate 20 for rotating the fixed plate 20. The handle 25 allows the operator to manually rotate the fixed plate 20, enabling the CCS component to switch between the material application state and the electrical connection state, making the operation of the equipment more convenient and efficient.
[0032] A hinge mechanism 30 is provided on the side of the fixed plate 20 away from the handle 25, and the fixed plate 20 is hinged to the bottom mold 10 of the fixture via the hinge mechanism 30. One end of the hinge mechanism 30 is fixedly mounted on the fixed plate 20 to ensure that it is an integral part of the fixed plate 20 and can move synchronously during rotation, while the other end is fixed to a corresponding position on the bottom mold 10 of the fixture. This connection method allows the fixed plate 20 to rotate around the hinge axis, thereby realizing the switching between its different positions.
[0033] like Figure 2As shown, the electrical connection parts 11 are arranged in multiple rows. The gaps between adjacent rows of electrical connection parts 11 form main receiving parts 12, which are used to accommodate the support plate 23 when the fixed plate 20 is rotated to the second position. The gaps between adjacent electrical connection parts 11 in the same row form auxiliary receiving parts 13, which are used to accommodate the connecting beam 24. In this embodiment, the electrical connection parts are arranged in three rows. Each row has a large number of squares, which are roughly equal. The electrical connection parts 11 in the upper and lower rows are symmetrically distributed, and the electrical connection parts 11 in the middle row correspond to the upper and lower rows in terms of number and position. When the fixed plate 20 is rotated to the preset second position, that is, when the CCS assembly is in the electrical connection state, the support plate 23 on the fixed plate 20 can be precisely accommodated in these main receiving parts 12. The arrangement of the main receiving parts 12 not only provides reasonable accommodating space for the support plate 23, ensuring that the fixed plate 20 can fit tightly with the bottom mold 10 of the fixture after being rotated into position, but also avoids interference between the support plate 23 and the electrical connection parts 11, ensuring the accuracy and stability of the electrical contact between the electrical connection parts 11 and the CCS assembly. Simultaneously, gaps exist between adjacent electrical connection portions 11, forming auxiliary receiving portions 13. When the fixed plate 20 rotates to the second position, the connecting beam 24 on the fixed plate 20 can be accommodated within the auxiliary receiving portion 13. The function of the auxiliary receiving portion 13 is to further optimize the fit between the fixed plate 20 and the fixture bottom mold 10, ensuring that the connecting beam 24 does not affect the normal operation of the electrical connection portions 11. Through the synergistic effect of the main receiving portion 12 and the auxiliary receiving portion 13, the fixed plate 20 can smoothly and accurately fit with the fixture bottom mold 10, ensuring that the CCS assembly can reliably contact the electrical connection portion 11 in the electrical connection state, thereby achieving a stable electrical connection and providing a guarantee for subsequent electrical testing and other operations.
[0034] The fixture base mold 10 is flat. When the fixing plate 20 rotates to the first position, the angle between the fixing plate 20 and the fixture base mold 10 is 60-85 degrees. When the fixing plate 20 rotates to the second position, at least one surface of the fixing plate 20 is flush with at least one surface of the fixture base mold 10. The fixture base mold 10 is flat overall. This simple structural design facilitates processing and manufacturing, and also provides a stable placement platform for the CCS assembly. The fixing plate 20 is rotatably mounted on the fixture base mold 10. By rotating the fixing plate 20, the CCS assembly can be switched between different processing states. When the fixing plate 20 rotates to the preset first position, the angle between the fixing plate 20 and the fixture base mold 10 is between 60 and 85 degrees. In this state, the CCS assembly on the fixing plate 20 is in the material-attached state. The perforated material-attaching opening 22 on the fixing plate 20 exposes the preset auxiliary material attachment area on the CCS assembly, facilitating auxiliary material attachment operations by operators or automated equipment. This design ensures sufficient space for CCS assembly placement without causing excessive rotation of the fixing plate 20, which could affect the overall stability and ease of operation of the equipment. When the fixing plate 20 rotates to the preset second position, at least one surface of the fixing plate 20 is flush with at least one surface of the fixture base mold 10. Preferably, in this invention, the surface of the fixing plate 20 used to support the CCS assembly is flush with the surface of the fixture base mold 10 used to place the CCS assembly. At this time, the support plate 23 on the fixing plate 20 is precisely accommodated within the main receiving portion 12 formed between adjacent rows of electrical connection portions 11 on the fixture base mold 10, while the connecting beam 24 is accommodated within the auxiliary receiving portion 13 formed between adjacent rows of electrical connection portions 11. This flush alignment allows the CCS assembly to smoothly transition from the fixing plate 20 to the fixture base mold 10, ensuring that the electrical contact points on the CCS assembly can accurately and reliably contact the electrical connection portions 11 on the fixture base mold 10, thereby achieving a stable electrical connection. At the same time, the flush arrangement also helps to improve the overall structural compactness of the equipment, reduce space occupation, and facilitate subsequent operations such as electrical testing of CCS components.
[0035] The CCS component processing equipment also includes a hook for locking the hinge mechanism 30 when the fixed plate 20 is rotated to the first position. Preferably, the hook interacts with the hinge axis on the hinge mechanism 30 to generate a certain locking force, fixing the hinge mechanism 30 in its current state, thereby preventing the fixed plate 20 from rotating or shaking accidentally during the application process. This locking mechanism ensures the stability of the fixed plate 20 in the application state, allowing the auxiliary material to be accurately attached to the designated area of the CCS component, improving the accuracy and consistency of the application. When the application operation is completed and the fixed plate 20 needs to be rotated to the second position, the operator can easily release the hook from locking the hinge mechanism 30, allowing the fixed plate 20 to rotate smoothly.
[0036] The CCS component processing equipment provided by this utility model, through the rotation design of the fixed plate, can flip the CCS component into the mounting state when the fixed plate rotates to the preset first position, clearly exposing the auxiliary material mounting area in the blind spot on the back. Operators or automated equipment can easily and accurately complete the mounting work, improving the accuracy and efficiency of the operation. The rotation of the fixed plate realizes the switching between the mounting state and the electrical connection state of the CCS component, eliminating the need for repeated product handling and effectively protecting the integrity and quality of the product.
Claims
1. A CCS component processing equipment for attaching auxiliary materials onto CCS components, characterized in that, include: A fixture base mold is used to accommodate the CCS component to be processed, and the fixture base mold is provided with an electrical connection part for electrical connection with the CCS component; A fixing plate is used to detachably fix the CCS assembly, and the fixing plate is rotatably mounted on the bottom mold of the fixture; When the fixing plate rotates to the preset first position, it is used to flip the CCS component fixed thereon to the preset material attaching state, so that the preset material attaching area on the surface of the CCS component is exposed. When the fixing plate rotates to the preset second position, it is used to flip the CCS component fixed thereon to the preset electrical connection state, so that the CCS component contacts the electrical connection part to establish an electrical connection.
2. The CCS assembly processing apparatus of claim 1, wherein, The fixing plate is provided with a positioning structure for detachable snap-fit fixing of the CCS assembly.
3. The CCS assembly processing apparatus of claim 2, wherein, The fixing plate is provided with a hollowed-out material application port, which is used to expose the pre-set auxiliary material application area on the surface of the CCS component fixed on the fixing plate during the material application state.
4. The CCS assembly processing apparatus of claim 3, wherein, A handle for rotating the fixed plate is provided on one side of the fixed plate.
5. The CCS assembly processing apparatus of claim 4, wherein, The fixed plate is provided with a hinge mechanism on the side away from the handle, and the fixed plate is hinged to the bottom mold of the fixture through the hinge mechanism.
6. The CCS assembly processing apparatus of claim 3, wherein, The number of material application ports is multiple and arranged in multiple rows. The portion of the fixing plate located between the material application ports in adjacent rows forms a support plate. The portion of the fixing plate located between adjacent material application ports in the same row forms a connecting beam. Adjacent support plates are connected by the connecting beam.
7. The CCS assembly processing apparatus of claim 6, wherein, The electrical connections are arranged in multiple rows. The gaps between electrical connections in adjacent rows form a main receiving portion for accommodating the support plate when the fixed plate is rotated to the second position. The gaps between adjacent electrical connections in a row form an auxiliary receiving portion for accommodating the connecting beam.
8. The CCS assembly processing apparatus of claim 6, wherein, The positioning structure is disposed on the support plate.
9. The CCS assembly processing apparatus of claim 1, wherein, The fixture bottom mold is flat. When the fixing plate is rotated to the first position, the angle between the fixing plate and the fixture bottom mold is 60-85 degrees. When the fixing plate is rotated to the second position, at least one surface of the fixing plate is flush with at least one surface of the fixture bottom mold.
10. The CCS assembly processing apparatus of claim 5, wherein, It also includes a hook for locking the hinge mechanism when the fixed plate is rotated to the first position.