A high-intensity mixing and stirring device
By combining the motion of the main rotating component and the driven stirring component, the problems of insufficient mixing uniformity and dead zones in the mixing equipment are solved, and the materials are fully mixed.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI LANSHANHU AGRI & FORESTRY TECH CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-07-07
AI Technical Summary
Existing mixing equipment suffers from problems such as insufficient mixing uniformity, the presence of dead zones in the mixing process, a single form of material mixing movement, and poor mixing effect.
The design employs a combination of a main rotating component and a slave mixing component. The main rotating component is driven by a servo motor to rotate the shaft, which in turn drives the support and the placement tank to make circular motion. The slave mixing component drives the placement tank to rotate around its own axis through the meshing of a bevel gear and a bevel gear disc, forming a compound motion that enhances the mixing effect of the materials.
It effectively avoids dead zones in the mixing process, improves the uniformity and efficiency of material mixing, and makes the collisions, frictions and tumbling between materials more frequent and intense, resulting in more thorough mixing.
Smart Images
Figure CN224462617U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing equipment, and more specifically, to a powerful mixing device. Background Technology
[0002] With the vigorous development of the traditional Chinese medicine industry, the demand for processing Chinese medicinal materials is increasing day by day. In particular, in the process of preparing Chinese medicine and extracting Chinese medicine, it is required to mix, stir and distribute various raw materials efficiently.
[0003] The existing technology still has the following drawbacks:
[0004] (1) Insufficient mixing uniformity, with dead zones in the mixing, materials tend to accumulate in certain areas, forming dead zones, which prevents the materials in these areas from fully contacting and mixing with the materials in other areas.
[0005] (2) The mixing motion of materials is simple and the mixing effect is not good. Existing technologies only use a single mixing motion, which makes it difficult to achieve full mixing between materials.
[0006] Therefore, we have made improvements to this by proposing a powerful mixing device. Utility Model Content
[0007] The purpose of this invention is to address the problems of insufficient mixing uniformity, the existence of mixing dead zones, the single form of material mixing motion, and poor mixing effect.
[0008] To achieve the above-mentioned objectives, this utility model provides the following technical solution:
[0009] A powerful mixing device is provided to improve the above-mentioned problems.
[0010] The specific details of this utility model are as follows:
[0011] Includes a base, on which a vertical plate is fixedly mounted, on which a main rotating assembly for stirring materials is mounted, and on which a secondary stirring assembly for more thorough stirring of materials is mounted, and on one side of the main rotating assembly a limiting assembly for assisting in stirring materials;
[0012] The main rotating assembly includes a servo motor fixedly mounted to the side wall of the upright plate. The output end of the servo motor is fitted with a rotating shaft, which passes through the upright plate and is connected to the bearing of the upright plate. A bevel gear disk is bolted to the side wall of the upright plate. The rotating shaft passes through the bevel gear disk and is connected to the bearing of the bevel gear disk. A bracket is fixedly connected to the other end of the rotating shaft. The bracket is located on one side of the bevel gear disk, and a storage bucket is provided on one side of the bracket.
[0013] As a preferred technical solution of this utility model, the stirring assembly includes a bevel gear located on a support. A rectangular groove is provided on the support. The bevel gear passes through the support and extends to the groove, and is connected to the support through a bearing. The bevel gear meshes with a bevel gear disc. A first pulley is fixedly provided at the other end of the bevel gear. A rotating shaft is connected to the support by a bearing. A second pulley is fixedly connected to one end of the rotating shaft. A belt is tensioned and installed on the outer side of the first pulley and the second pulley. A first chuck is fixedly connected to the other end of the rotating shaft. The first chuck is engaged with the end of the placement bucket through a slot.
[0014] As a preferred technical solution of this utility model, the limiting component includes a second chuck that is engaged with the other end of the placement bucket via a slot. The other end of the second chuck is connected to a screw via a bearing. The screw passes through the bracket and is rotatably connected to the bracket via a thread. An adjustment disc is fixedly provided at the other end of the screw.
[0015] As a preferred technical solution of this utility model, a connecting pipe is fixedly provided on the placement bucket, and scale rings are evenly sleeved on the connecting pipe, and scale strips are fixedly provided at corresponding positions on the placement bucket.
[0016] As a preferred technical solution of this utility model, the placement bucket is fixedly installed with an inlet pipe and an outlet pipe, which are located on both sides of the connecting pipe.
[0017] As a preferred technical solution of this utility model, an identification plate is attached to the side wall of the placement bucket, and a handle is provided on the side wall of the placement bucket, with the handles arranged symmetrically.
[0018] As a preferred technical solution of this utility model, a reinforcing rib is fixedly provided at the connection between the upright plate and the base, and the number of the reinforcing ribs is two sets.
[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0020] In the solution of this utility model:
[0021] 1. With the main rotating component in place, the materials to be mixed are placed in the placement bucket, and then the servo motor is started. The other end of the rotating shaft is fixedly connected to the bracket, so the rotation of the rotating shaft will drive the bracket to rotate together, and the placement bucket will also make a circular motion. The materials in the placement bucket will continuously collide, rub and tumble with each other, making the mixing of materials more thorough and avoiding the problem of mixing dead corners that may occur in traditional mixing methods, thus greatly improving the uniformity of material mixing.
[0022] 2. With the set mixing component, during use, because the bevel gear and the bevel toothed disc mesh with each other, when the support rotates, the bevel gear will also rotate around the bevel toothed disc, and the first pulley will also rotate accordingly. And through the belt, it will drive the rotating shaft to rotate. Since the first chuck is engaged with the end of the placement bucket through the slot, the first chuck will drive the placement bucket to rotate around its own axis. The placement bucket both makes a circular motion with the support and rotates around its own axis, forming a compound motion. Under the action of this dual motion, the material in the placement bucket is subjected to more complex and stronger forces, and the collisions, frictions and tumbling between the materials are more frequent and intense, and the mixing between the materials is more thorough. Attached Figure Description
[0023] Figure 1 One of the structural schematic diagrams of the powerful stirring mixing device provided by this utility model;
[0024] Figure 2 A second schematic diagram of the powerful stirring mixing device provided by this utility model;
[0025] Figure 3 Schematic diagram three of the powerful stirring and mixing device provided by this utility model;
[0026] Figure 4 A schematic diagram of the main rotating component of the powerful stirring mixing device provided by this utility model;
[0027] Figure 5 A schematic diagram of the mixing component structure of the powerful mixing device provided by this utility model.
[0028] The image shows:
[0029] 1. Base; 2. Upright plate; 3. Main rotating assembly; 301. Servo motor; 302. Rotating shaft; 303. Bevel gear disc; 304. Bracket; 305. Placement tank; 4. Sub-stirring assembly; 401. Bevel gear; 402. First pulley; 403. Rotating shaft; 404. Second pulley; 405. Belt; 406. First chuck; 5. Limiting assembly; 501. Second chuck; 502. Screw; 503. Adjusting disc; 6. Connecting pipe; 7. Scale ring; 8. Scale strip; 9. Feed pipe; 10. Discharge pipe; 11. Identification plate; 12. Handle; 13. Reinforcing rib. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0031] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0032] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0033] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0034] like Figure 1 As shown, this embodiment proposes a powerful mixing device, including a base 1, a vertical plate 2 fixedly mounted on the base 1, a main rotating assembly 3 for mixing materials mounted on the vertical plate 2, a mixing assembly 4 for making the materials more fully mixed mounted on the main rotating assembly 3, and a limiting assembly 5 for assisting in mixing materials mounted on one side of the main rotating assembly 3.
[0035] like Figure 4 and Figure 5 As shown, the main rotating assembly 3 includes a servo motor 301 fixedly mounted to the side wall of the vertical plate 2. The output end of the servo motor 301 is fitted with a rotating shaft 302. The rotating shaft 302 passes through the vertical plate 2 and is connected to the bearing of the vertical plate 2. A bevel gear disk 303 is bolted to the side wall of the vertical plate 2. The rotating shaft 302 passes through the bevel gear disk 303 and is connected to the bearing of the bevel gear disk 303. The other end of the rotating shaft 302 is fixedly connected to a bracket 304, which rotates together with the rotating shaft 302. The bracket 304 is located on one side of the bevel gear disk 303. A placement bucket 305 is provided on one side of the bracket 304. The placement bucket 305 is a container for holding materials that need to be mixed and stirred. In use, the materials to be mixed are placed into the placement container 305, and then the servo motor 301 is started. The other end of the rotating shaft 302 is fixedly connected to the bracket 304. Therefore, the rotation of the rotating shaft 302 will drive the bracket 304 to rotate together, and the placement container 305 will also make a circular motion. The materials in the placement container 305 will continuously collide, rub and roll with each other, and the mixing between the materials will be more thorough. This avoids the problem of dead corners that may occur in traditional mixing methods and greatly improves the uniformity of material mixing.
[0036] like Figure 3 and Figure 5As shown, the stirring assembly 4 includes a bevel gear 401 located on a support 304. A rectangular groove is provided on the support 304. The bevel gear 401 passes through the support 304 and extends to the groove, and is connected to the support 304 through a bearing. The bevel gear 401 meshes with a bevel gear disc 303. A first pulley 402 is fixedly provided at the other end of the bevel gear 401. A rotating shaft 403 is connected to the support 304 through a bearing. A second pulley 404 is fixedly connected to one end of the rotating shaft 403. A belt 405 is tensioned and installed on the outer sides of the first pulley 402 and the second pulley 404. A first chuck 406 is fixedly connected to the other end of the rotating shaft 403. The first chuck 406 is engaged with the end of the placement container 305 through a slot. In use, because the bevel gear 401 meshes with the bevel gear disk 303, when the support 304 rotates, the bevel gear 401 will also rotate around the bevel gear disk 303, and the first pulley 402 will also rotate accordingly. Furthermore, through the belt 405, it will drive the rotating shaft 403 to rotate. Since the first chuck 406 is engaged with the end of the placement bucket 305 through a slot, the first chuck 406 will drive the placement bucket 305 to rotate around its own axis. The placement bucket 305 both makes a circular motion with the support 304 and rotates around its own axis, forming a compound motion. Under the action of this dual motion, the material inside the placement bucket 305 is subjected to more complex and stronger forces, and the collisions, frictions, and tumbling between the materials become more frequent and intense, resulting in more thorough mixing of the materials.
[0037] like Figure 3 As shown, the limiting component 5 includes a second chuck 501 that engages with the other end of the placement bucket 305 via a slot. A screw 502 is bearing-connected to the other end of the second chuck 501. The screw 502 passes through the bracket 304 and is rotatably connected to the bracket 304 via a thread. An adjusting disc 503 is fixedly mounted on the other end of the screw 502. In use, when the mixing operation is complete, the user continuously rotates the adjusting disc 503 to move the second chuck 501 away from the placement bucket 305. At this point, the placement bucket 305 can be easily removed from the first chuck 406, and the mixed material inside can be taken out. The operation is simple and convenient.
[0038] like Figure 2 As shown, a connecting pipe 6 is fixedly installed on the placement tank 305, and graduated rings 7 are evenly fitted onto the connecting pipe 6. A graduated strip 8 is fixedly installed at a corresponding position on the placement tank 305. During the mixing operation, the placement tank 305 is used to hold the materials to be mixed. When materials are injected into the placement tank 305, the materials enter the connecting pipe 6, making the liquid level in the connecting pipe 6 consistent with the liquid level in the placement tank 305. The operator can intuitively understand the amount of material added in the placement tank 305 by observing the position of the graduated ring 7 corresponding to the material in the connecting pipe 6 and the graduated strip 8 on the placement tank 305.
[0039] like Figure 1 and Figure 2 As shown, a feed pipe 9 and a discharge pipe 10 are fixedly installed on the placement bucket 305, located on both sides of the connecting pipe 6. With the feed pipe 9 and discharge pipe 10 on both sides of the connecting pipe 6, operators can precisely control the material quantity by using the graduated ring 7 on the connecting pipe 6 and the graduated strip 8 at the corresponding position on the placement bucket 305 during feeding and discharging operations.
[0040] like Figure 3 As shown, an identification plate 11 is attached to the side wall of the placement bucket 305, and handles 12 are provided on the side wall of the placement bucket 305, with the handles 12 arranged symmetrically. The operator can move the placement bucket 305 by holding the symmetrically arranged handles 12 with both hands, and move the placement bucket 305 to the device for mixing and stirring operations. The operation is simple and easy to use.
[0041] like Figure 1 As shown, two sets of reinforcing ribs 13 are fixedly installed at the connection between the upright plate 2 and the base 1. The two sets of reinforcing ribs 13 reinforce the connection between the upright plate 2 and the base 1, preventing loosening, deformation or even breakage at the connection, thereby ensuring the reliability of the connection between the upright plate 2 and the base 1.
[0042] Specifically, when using this powerful mixing device: (e.g.) Figure 4 and Figure 5 As shown, the materials to be mixed are placed into the placement container 305, and then the servo motor 301 is started. The other end of the rotating shaft 302 is fixedly connected to the bracket 304, so the rotation of the rotating shaft 302 will cause the bracket 304 to rotate as well, and the placement container 305 will also perform circular motion. The materials inside the placement container 305 will continuously collide, rub, and tumble together, as... Figure 3 and Figure 5As shown, because the bevel gear 401 meshes with the bevel gear disk 303, when the bracket 304 rotates, the bevel gear 401 will also rotate around the bevel gear disk 303, and the first pulley 402 will also rotate accordingly. Furthermore, through the belt 405, it will drive the rotating shaft 403 to rotate. Since the first chuck 406 is engaged with the end of the placement bucket 305 through a slot, the first chuck 406 will drive the placement bucket 305 to rotate around its own axis. Thus, the placement bucket 305 moves in a circular motion with the bracket 304. The material in the container 305 rotates around its own axis, forming a compound motion. Under the action of this dual motion, the material in the container 305 is subjected to more complex and stronger forces. The collisions, frictions, and tumbling between the materials are more frequent and intense, and the mixing between the materials is more thorough. When the mixing operation is completed, the user continues to rotate the adjusting plate 503 to move the second chuck 501 away from the container 305. At this time, the container 305 can be easily removed from the first chuck 406, and the mixed material in the container can be taken out. The operation is simple and convenient to use.
[0043] All technical features in this embodiment can be freely combined according to actual needs.
[0044] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.
Claims
1. A powerful mixing device, comprising a base (1), characterized in that, A vertical plate (2) is fixedly installed on the base (1). A main rotating assembly (3) for stirring materials is installed on the vertical plate (2). A secondary stirring assembly (4) for stirring materials more thoroughly is installed on the main rotating assembly (3). A limiting assembly (5) for assisting in stirring materials is installed on one side of the main rotating assembly (3). The main rotating assembly (3) includes a servo motor (301) fixedly installed on the side wall of the upright plate (2). The output end of the servo motor (301) is fitted with a rotating shaft (302). The rotating shaft (302) passes through the upright plate (2) and is connected to the bearing of the upright plate (2). A bevel gear disk (303) is bolted to the side wall of the upright plate (2). The rotating shaft (302) passes through the bevel gear disk (303) and is connected to the bearing of the bevel gear disk (303). The other end of the rotating shaft (302) is fixedly connected to a bracket (304). The bracket (304) is located on one side of the bevel gear disk (303). A placement bucket (305) is provided on one side of the bracket (304).
2. The powerful mixing apparatus according to claim 1, characterized in that, The stirring assembly (4) includes a bevel gear (401) located on a support (304). A rectangular groove is provided on the support (304). The bevel gear (401) passes through the support (304) and extends to the groove, and is connected to the support (304) through a bearing. The bevel gear (401) meshes with a bevel gear disc (303). A first pulley (402) is fixedly provided at the other end of the bevel gear (401). A rotating shaft (403) is connected to the support (304) by a bearing. A second pulley (404) is fixedly connected to one end of the rotating shaft (403). A belt (405) is tensioned and installed on the outer side of the first pulley (402) and the second pulley (404). A first chuck (406) is fixedly connected to the other end of the rotating shaft (403). The first chuck (406) is engaged with the end of the placement bucket (305) through a slot.
3. The powerful mixing device according to claim 1, characterized in that, The limiting component (5) includes a second chuck (501) that is engaged with the other end of the placement bucket (305) via a slot. The other end of the second chuck (501) is connected to a screw (502) by a bearing. The screw (502) passes through the bracket (304) and is rotatably connected to the bracket (304) via a thread. An adjusting disc (503) is fixedly provided at the other end of the screw (502).
4. The powerful mixing apparatus according to claim 1, characterized in that, A connecting pipe (6) is fixedly installed on the placement bucket (305), and scale rings (7) are evenly fitted on the connecting pipe (6). A scale strip (8) is fixedly installed at the corresponding position of the placement bucket (305).
5. The powerful mixing apparatus according to claim 1, characterized in that, The placement bucket (305) is fixedly installed with a feed pipe (9) and a discharge pipe (10), which are located on both sides of the connecting pipe (6).
6. The powerful mixing apparatus according to claim 1, characterized in that, A sign (11) is attached to the side wall of the placement bucket (305), and a handle (12) is provided on the side wall of the placement bucket (305), with the handles (12) arranged symmetrically.
7. The powerful mixing apparatus according to claim 1, characterized in that, A reinforcing rib (13) is fixedly provided at the connection between the upright plate (2) and the base (1), and there are two sets of the reinforcing rib (13).