Intelligent crushing and stirring integrated machine with visual recognition system

Abstract

The utility model discloses an intelligent crushing and stirring integrated machine with visual identification system, which comprises a rack, a material receiving groove, an elevator, a visual identification system, a crusher unit and a stirring unit. The visual identification system is installed on the rack, and the shooting direction faces the material receiving groove. The system can detect metal impurities in kitchen waste in the material receiving groove in real time, remove the metal objects with the multi-axis mechanical hand and the jaw module, and avoid damaging the equipment. The crusher unit crushes the materials through the box-type crushing blade set. The crushed materials are conveyed to the stirring unit through the hopper. The stirring unit comprises a horizontal stirring part, a propulsion module and a servo motor driving mechanism. The spiral blade of the propulsion module can push the materials forward, and the stirring blades on the main shaft can fully stir the materials. The utility model realizes impurity pretreatment through visual identification, prevents metal objects from entering the later processing mechanism, smoothly connects the crushing and stirring links, uniformly mixes the materials, and timely treats the sewage.

Description

Technical Field

[0001] This utility model relates to kitchen waste treatment equipment, specifically to an intelligent crushing and mixing machine equipped with a visual recognition system. Background Technology

[0002] Currently, existing equipment for food waste treatment has several shortcomings. First, food waste often contains impurities such as metals. When these impurities enter the crushing stage, they easily damage the crushing components, significantly shortening the equipment's lifespan and increasing maintenance costs. Second, the crushed material often doesn't flow smoothly into the mixing stage, leading to material accumulation and affecting overall processing efficiency. Furthermore, during mixing, the materials are not mixed evenly, and the generated wastewater cannot be discharged promptly and effectively, further reducing the effectiveness of food waste treatment.

[0003] In view of the shortcomings of the existing technology, the technical problem to be solved by this utility model is to provide an intelligent crushing and mixing machine equipped with a vision recognition system, so as to solve the above-mentioned problems of the existing equipment. Utility Model Content

[0004] To address the shortcomings of existing technologies, the present invention aims to provide an intelligent crushing and mixing integrated machine equipped with a visual recognition system.

[0005] To solve the above-mentioned technical problems, this utility model achieves the following solution: An intelligent crushing and mixing integrated machine equipped with a visual recognition system includes a frame with a sealing plate, a raised material receiving trough located at the feed end of the frame, a hoist located on the feed side of the material receiving trough, and a discharge port located at its discharge end. The intelligent crushing and mixing integrated machine further includes:

[0006] A visual recognition system is installed on the frame, with its shooting direction facing the receiving trough;

[0007] A crushing unit, which is fixed to the frame, has a crushing section and a bucket section arranged vertically and connected together. The crushing section is located at the discharge port. The crushing section has a box-type crushing blade assembly and a first power mechanism that is drivenly connected to the box-type crushing blade assembly.

[0008] The mixer unit, fixed to the frame, has a horizontal mixing section, a rotatable propulsion module disposed inside the horizontal mixing section, and a second power mechanism driven and connected to the propulsion module. There is a material receiving section between the horizontal mixing section and the second power mechanism. The material receiving section and the hopper section form a connected space. The chamber inside the horizontal mixing section is connected to the space. The propulsion module is driven to rotate by the second power mechanism.

[0009] Furthermore, the box-type crusher blade assembly is equipped with a blade assembly, which consists of two rows of staggered blades. The two rows of blades are fixed on corresponding rotating shafts, one of which is the drive shaft and the other is the driven shaft. The outer end of the drive shaft is connected to the main gear, and the outer end of the driven shaft is connected to the auxiliary gear. The main gear and the auxiliary gear mesh with each other.

[0010] Furthermore, the first power mechanism is a first servo motor with a first reducer, which drives the drive shaft.

[0011] Furthermore, the second power mechanism is a second servo motor with a second reducer.

[0012] Furthermore, the propulsion module includes a main shaft and helical blades disposed on the main shaft and continuously distributed without interruption;

[0013] The first end of the main shaft is driven and connected to the second reducer, and the spiral blade extends to the material receiving section.

[0014] Furthermore, the main shaft within the horizontal stirring section area is also equipped with multiple stirring blades, which are positioned within the intervals of the spiral blades.

[0015] Furthermore, the outer edge of the spiral blade is provided with a notch.

[0016] Furthermore, the notch is a V-shaped notch.

[0017] Furthermore, the lower end of the horizontal stirring section is provided with a water filter port, and a water filter screen is provided at the water filter port;

[0018] A wastewater storage tank is provided below the horizontal stirring section;

[0019] A sewage outlet is provided at the lowest point of the sewage storage tank, and the sewage outlet is connected to a sewage pipe.

[0020] Furthermore, a receiving bin is provided at the discharge end of the horizontal mixing section.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model of intelligent crushing and mixing integrated machine can avoid equipment damage: through the vision recognition system, it can detect metal objects in the kitchen waste in the receiving trough in real time, and use a four-axis robotic arm and gripper module to promptly pick up and remove the metal objects, effectively preventing metal impurities from entering the crushing unit and damaging the equipment, extending the service life of the equipment, and reducing maintenance costs.

[0023] 2. The intelligent crushing and stirring integrated machine of the present utility model improves the processing efficiency: The blade group of the crushing unit adopts blades arranged in two staggered rows, and can efficiently crush kitchen waste under the drive of the first power mechanism; The crushed material smoothly enters the stirring unit through the hopper part and the incoming material receiving section. The spiral blades of the propulsion module can continuously propel the material, making the crushing and stirring links closely connected, and improving the overall processing efficiency.

[0024] 3. The intelligent crushing and stirring integrated machine of the present utility model stirs more evenly: A plurality of stirring blades are arranged on the main shaft of the stirring unit, and the stirring blades are located in the interval of the spiral blades. While propelling the material, the stirring blades can fully stir the material, making the material mixture more uniform.

[0025] 4. The intelligent crushing and stirring integrated machine of the present utility model timely treats sewage: The water filter port and the water filter net at the lower end of the horizontal stirring part can filter the sewage generated during the stirring process into the sewage storage tank, and then discharge it through the sewage discharge pipe, avoiding the accumulation of sewage in the stirring part, ensuring the smooth progress of the stirring process, and also being beneficial to the subsequent centralized treatment of sewage. Description of the Drawings

[0026] Figure 1 It is the splicing structure diagram of the intelligent crushing and stirring integrated machine of the present utility model and the fermentation tank.

[0027] Figure 2 It is the structure diagram inside the intelligent crushing and stirring integrated machine of the present utility model.

[0028] Figure 3 It is the structure diagram of the multi-axis manipulator配套设置 for the intelligent crushing and stirring integrated machine of the present utility model.

[0029] Figure 4 It is the schematic structural diagram of the propulsion module of the present utility model.

[0030] Figure 5 It is the schematic diagram of the notch on the spiral blade of the present utility model.

[0031] Reference signs in the drawings: Frame 1, Second power mechanism 2, First power mechanism 3, Box-type crushing blade group 4, Horizontal stirring part 5, Material receiving bin 6, Hopper part 8, Sewage storage tank 9, Sewage discharge pipe 10, Hoist 12, Material receiving trough 14, Visual recognition system 15, Crushing unit 16, Four-axis manipulator 17, Claw module 18, Main shaft 52, Spiral blade 51, Stirring blade 53, Notch 511. Detailed Embodiments

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present utility model. Obviously, the embodiments described in this utility model are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0033] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0034] Example 1: The specific structure of this utility model is as follows:

[0035] Please refer to the appendix. Figure 1-5 This utility model discloses an intelligent crushing and mixing integrated machine equipped with a vision recognition system. The intelligent crushing and mixing integrated machine is... Figure 1 The right side of the box section, Figure 1 The left side of the box is the fermentation chamber. The intelligent crushing and mixing machine and the fermentation chamber are assembled together.

[0036] The intelligent crushing and mixing machine includes a frame 1 with a sealing plate, a receiving trough 14 located at the feeding end of the frame 1 and raised, an elevator 12 is provided on the feeding side of the receiving trough 14, and a discharge port is provided at its discharge end. The intelligent crushing and mixing machine also includes a vision recognition system 15, a crushing unit 16 and a mixing unit.

[0037] The visual recognition system 15 is mounted on the frame 1. A multi-axis robotic arm, specifically a four-axis robotic arm 17, is arranged adjacent to the frame 1. A gripper module 18 is mounted at the end of the four-axis robotic arm 17. The gripper module 18 is powered by a cylinder, which drives the gripper to perform gripping and releasing actions.

[0038] The visual recognition system 15 is equipped with a camera that shoots towards the receiving trough 14. The camera captures real-time images of the food waste in the receiving trough 14 and transmits the images to the processing system. The processing system receives the images and analyzes whether there are any metal objects in the food waste. When the processing system detects metal objects in the food waste, it marks the location of the metal. The processing system then sends a control signal to the control unit of the four-axis robot 17 and the gripper module 18. The control unit controls the four-axis robot 17 and the gripper module 18 to work together to pick up the metal at the marked location and remove it from the receiving trough 14. Finally, the metal object is sent to the metal collection bin, and the system resets after the operation is completed.

[0039] The crusher unit 16 is fixed to the frame 1 and has a crushing section and a bucket section 8 arranged vertically and connected together. The crushing section is located at the discharge port and has a box-type crushing blade assembly 4 and a first power mechanism 3 drivenly connected to the box-type crushing blade assembly 4.

[0040] The mixer unit is fixed to the frame 1 and has a horizontal mixing section 5, a rotatable propulsion module disposed inside the horizontal mixing section 5, and a second power mechanism 2 driven and connected to the propulsion module. There is a material receiving section between the horizontal mixing section 5 and the second power mechanism. The material receiving section and the bucket section 8 form a connected space. The chamber inside the horizontal mixing section 5 is connected to the space. The propulsion module is driven to rotate by the second power mechanism 2.

[0041] The box-type crusher blade assembly 4 is equipped with a blade assembly, which consists of two rows of staggered blades. The two rows of blades are fixed on corresponding rotating shafts, one of which is the drive shaft and the other is the driven shaft. The outer end of the drive shaft is connected to the main gear, and the outer end of the driven shaft is connected to the auxiliary gear. The main gear and the auxiliary gear mesh with each other.

[0042] The first power mechanism 3 is a first servo motor with a first reducer, and the first reducer drives and connects to the drive shaft.

[0043] The second power mechanism 2 is a second servo motor with a second reducer.

[0044] The propulsion module includes a main shaft 52 and spiral blades 51 disposed on the main shaft 52 and continuously distributed.

[0045] The first end of the main shaft 52 is driven and connected to the second reducer, and the spiral blade 51 extends to the material receiving section.

[0046] The main shaft 52, located within the horizontal stirring section 5 area, is also equipped with multiple stirring blades 53, which are arranged within the intervals of the spiral blades 51.

[0047] The outer edge of the spiral blade 51 is provided with a notch 511.

[0048] The notch 511 is a V-shaped notch.

[0049] The lower end of the horizontal stirring section 5 is provided with a water filter port, and a water filter screen is provided at the water filter port;

[0050] A wastewater storage tank 9 is provided below the horizontal stirring section 5;

[0051] A sewage outlet is provided at the lowest point of the sewage storage tank 9, and the sewage outlet is connected to the sewage pipe 10.

[0052] The discharge end of the horizontal mixing section 5 is provided with a receiving bin 6.

[0053] Example 2: The following is the working process of the intelligent crushing and mixing integrated machine of this utility model:

[0054] First, food waste is conveyed to the receiving trough 14 via the elevator 12. The receiving trough 14 is raised and positioned at the feed end of the frame 1. At this time, the vision recognition system 15 installed on the frame 1 begins to operate. The camera of the vision recognition system 15 is pointed towards the receiving trough 14, capturing real-time images of the food waste inside the trough 14 and transmitting the real-time images to the processing system. The processing system analyzes the received images to determine whether there are any metal objects in the food waste.

[0055] The receiving trough 14 is equipped with a belt conveyor group, which stops working when receiving kitchen waste.

[0056] When the processing system detects metal objects in the food waste, it immediately marks the location of the metal and sends a control signal to the control unit of the four-axis robot 17 and the gripper module 18. The control unit then controls the four-axis robot 17 and the gripper module 18 to work together: the four-axis robot 17 precisely moves to the metal location mark, the cylinder of the gripper module 18 drives the gripper to close, firmly clamping the metal object. Then, the four-axis robot 17 drives the gripper module 18 to remove the metal object from the receiving trough 14 and send it to the metal collection bin. After the removal of the metal object is completed, the four-axis robot 17 and the gripper module 18 reset, waiting for the next instruction.

[0057] After being screened for metals, the kitchen waste enters the crushing section of the crusher unit 16 via a belt conveyor from the discharge port of the receiving trough 14. The box-type crushing blade assembly 4 in the crushing section begins operation under the drive of the first power mechanism 3, which is a first servo motor with a first reducer. The first reducer drives and connects to the drive shaft. The main gear at the outer end of the drive shaft meshes with the secondary gear at the outer end of the driven shaft, driving two rows of staggered blades to rotate on their corresponding rotating shafts. Under the shearing and crushing action of the two rows of blades, the kitchen waste is crushed into smaller particles, and the crushed material enters the hopper section 8.

[0058] The hopper section 8 and the receiving section of the mixer unit form a connected space, through which the crushed material enters the horizontal mixing section 5. The second power mechanism 2 of the mixer unit (a second servo motor with a second reducer) drives the propulsion module to rotate, and the main shaft 52 of the propulsion module drives the spiral blades 51 and the stirring blades 53 to rotate. The spiral blades 51 are continuously distributed and have V-shaped notches 511 on their outer edges. During rotation, they not only propel the material forward, but the V-shaped notches also prevent the material from clumping. At the same time, the multiple stirring blades 53 on the main shaft 52 within the area of ​​the horizontal mixing section 5 thoroughly stir the material within the intervals of the spiral blades 51, making the material more uniformly mixed.

[0059] During the mixing process, the moisture contained in the material will seep out through the filter screen at the lower end of the horizontal mixing section 5 and flow into the sewage storage tank 9 below. The sewage outlet at the lowest point of the sewage storage tank 9 will discharge the sewage through the drain pipe 10.

[0060] After thorough mixing, the material, propelled by the spiral blades 51, finally enters the receiving hopper 6 from the discharge end of the horizontal mixing section 5, completing the entire crushing and mixing process. Afterward, the processed material is conveyed to the fermentation chamber on the left side via a screw elevator for further fermentation.

[0061] In summary, this utility model of intelligent crushing and mixing integrated machine can prevent equipment damage: the visual recognition system can detect metal objects in the kitchen waste in the receiving trough in real time, and the four-axis robotic arm and gripper module can promptly pick up and remove the metal objects, effectively preventing metal impurities from entering the crushing unit and damaging the equipment, extending the service life of the equipment, and reducing maintenance costs.

[0062] This utility model of intelligent crushing and mixing integrated machine improves processing efficiency: the blade group of the crusher unit adopts two rows of staggered blades, which can efficiently crush kitchen waste under the drive of the first power mechanism; the crushed material smoothly enters the mixing unit through the hopper and the material receiving section, and the spiral blades of the propulsion module can continuously propel the material, so that the crushing and mixing links are closely connected, improving the overall processing efficiency.

[0063] This utility model of intelligent crushing and mixing machine achieves more uniform mixing: the main shaft of the mixer is equipped with multiple mixing blades, which are located within the intervals of the spiral blades. While pushing the material, the mixing blades can fully mix the material, making the material more evenly mixed.

[0064] This utility model of intelligent crushing and mixing integrated machine can promptly treat sewage: the filter port and filter screen at the lower end of the horizontal mixing section can filter the sewage generated during the mixing process into the sewage storage tank, and then discharge it through the sewage pipe, avoiding the accumulation of sewage in the mixing section, ensuring the smooth progress of the mixing process, and also facilitating the subsequent centralized treatment of sewage.

[0065] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the contents of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.

Claims

1. An intelligent crushing and mixing machine equipped with a vision recognition system, comprising a frame (1) with a sealing plate, and a raised receiving trough (14) located at the feeding end of the frame (1), wherein a hoist (12) is provided on the feeding side of the receiving trough (14), and a discharge port is provided at its discharge end, characterized in that, The intelligent crushing and mixing integrated machine also includes: A visual recognition system (15) is installed on the frame (1) with its shooting direction facing the receiving trough (14). The crusher unit (16) is fixed to the frame (1) and has a crushing section and a bucket section (8) arranged vertically and connected together. The crushing section is located at the discharge port and has a box-type crushing blade assembly (4) and a first power mechanism (3) drivenly connected to the box-type crushing blade assembly (4). The mixer unit is fixed to the frame (1) and has a horizontal mixing part (5), a rotatable propulsion module disposed inside the horizontal mixing part (5), and a second power mechanism (2) driven and connected to the propulsion module. There is a material receiving section between the horizontal mixing part (5) and the second power mechanism. The material receiving section and the bucket part (8) form a connected space. The chamber inside the horizontal mixing part (5) is connected to the space. The propulsion module is driven to rotate by the second power mechanism (2).

2. The intelligent crushing and mixing integrated machine equipped with a visual recognition system according to claim 1, characterized in that, The box-type crusher blade assembly (4) is equipped with a blade assembly, which consists of two rows of staggered blades. The two rows of blades are fixed on corresponding rotating shafts, one of which is the drive shaft and the other is the driven shaft. The outer end of the drive shaft is connected to the main gear, and the outer end of the driven shaft is connected to the auxiliary gear. The main gear and the auxiliary gear mesh with each other.

3. The intelligent crushing and mixing integrated machine equipped with a visual recognition system according to claim 2, characterized in that, The first power mechanism (3) is a first servo motor with a first reducer, and the first reducer drives the drive shaft.

4. The intelligent crushing and mixing integrated machine equipped with a visual recognition system according to claim 1, characterized in that, The second power mechanism (2) is a second servo motor with a second reducer.

5. The intelligent crushing and mixing integrated machine equipped with a vision recognition system according to claim 4, characterized in that, The propulsion module includes a main shaft (52) and spiral blades (51) disposed on the main shaft (52) and continuously distributed. The first end of the main shaft (52) is driven and connected to the second reducer, and the spiral blade (51) extends to the material receiving section.

6. The intelligent crushing and mixing integrated machine equipped with a vision recognition system according to claim 5, characterized in that, The main shaft (52) located in the horizontal stirring section (5) area is also equipped with multiple stirring blades (53), which are arranged in the interval between the spiral blades (51).

7. The intelligent crushing and mixing integrated machine equipped with a vision recognition system according to claim 5, characterized in that, The outer edge of the spiral blade (51) is provided with a notch (511).

8. The intelligent crushing and mixing integrated machine equipped with a vision recognition system according to claim 7, characterized in that, The notch (511) is a V-shaped notch.

9. The intelligent crushing and mixing integrated machine equipped with a vision recognition system according to claim 1, characterized in that, The horizontal stirring section (5) is provided with a water filter port at its lower end, and a water filter screen is provided at the water filter port; A wastewater storage tank (9) is provided below the horizontal stirring section (5); The sewage storage tank (9) is provided with a sewage outlet at its lowest point, which is connected to the sewage pipe (10).

10. The intelligent crushing and mixing integrated machine equipped with a visual recognition system according to claim 1, characterized in that, The discharge end of the horizontal mixing section (5) is provided with a receiving bin (6).

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