A turnover magnetic separation device for solid waste recovery

By designing a flipping magnetic separator, which combines a conveyor belt and magnetic rollers to flip the layers of solid waste, the problem of existing devices being unable to remove lower-layer impurities is solved, achieving efficient impurity removal and safe production.

CN224462905UActive Publication Date: 2026-07-07JIANGYIN CHANGHE RESOURCE REGENERATION CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN CHANGHE RESOURCE REGENERATION CO LTD
Filing Date
2025-07-09
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing magnetic separation devices are unable to effectively remove ferromagnetic impurities from the lower layer of solid waste, leading to damage to subsequent equipment and safety hazards.

Method used

Design a flipping magnetic separator that combines two sets of parallel conveyor belts and magnetic rollers. It uses guide chutes and gravity to flip solid waste, causing impurities in the lower layer to rise to the upper layer and be removed by the second magnetic roller. Combined with a dust collection device, it handles dust.

Benefits of technology

It effectively removes ferromagnetic impurities from solid waste, protects equipment in subsequent processes, and improves production safety and cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of overturning magnetic separation devices for solid waste recovery, belong to solid waste recovery technical field, this overturning magnetic separation device for solid waste recovery, including two groups of first conveyor belt and second conveyor belt being arranged in parallel up and down, the top of first conveyor belt and second conveyor belt is respectively provided with first magnetic roller and second magnetic roller, the output end of first conveyor belt and the start of first conveyor belt are connected with a group of arc-shaped guide chute, the guide chute includes two groups of arc-shaped plate being arranged at equal intervals.Under the action of guide chute, the upper and lower layers of solid waste are turned over, and the upper and lower layers of the material are magnetically attracted and impurities are removed using two magnetic rollers, thereby fully removing the ferromagnetic impurities in the solid waste, which is beneficial to protect the equipment in the subsequent process and makes the production and processing safety higher.
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Description

Technical Field

[0001] This utility model belongs to the field of solid waste recycling technology, specifically relating to a flip magnetic separator for solid waste recycling. Background Technology

[0002] In the process of recycling special materials from solid waste (such as recycling special sand from waste casting membrane shells), the solid waste is usually crushed to a certain extent first, then crushed into fine particles, and finally the special materials are separated from the crushed waste. However, because solid waste is easily mixed with ferromagnetic impurities, these ferromagnetic impurities can easily cause equipment damage and safety hazards in subsequent processes. Therefore, at the front end of the process, it is necessary to use a magnetic separator to separate and remove the ferromagnetic impurities from the solid waste.

[0003] In actual production, magnetic rollers are generally used to remove impurities from solid waste. However, since solid waste has a layer thickness during the conveying process, ferromagnetic impurities on the upper layer of solid waste are easily adsorbed and removed by the magnetic roller. But if the ferromagnetic impurities are on the lower layer of solid waste, the magnetic roller has difficulty removing them, leaving residual ferromagnetic impurities in the waste, which will still affect subsequent processes.

[0004] To address this issue, we designed a rotary magnetic separator for solid waste recycling, providing an alternative technical solution. Utility Model Content

[0005] The purpose of this invention is to provide a flip magnetic separator for solid waste recycling to solve the problems mentioned in the background art regarding the use of existing couplings.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a flipping magnetic separator for solid waste recycling, comprising two sets of first and second conveyor belts arranged parallel to each other, a first magnetic roller and a second magnetic roller respectively arranged above the first and second conveyor belts, and a set of arc-shaped guide chutes connecting the output end and the starting end of the first conveyor belt, the guide chutes comprising two sets of arc-shaped plates arranged at equal intervals and a support frame for supporting the arc-shaped plates.

[0007] Preferably, the front end of the arc-shaped plate located on the upper side is connected to a guide plate, which is arranged to converge from front to back.

[0008] Preferably, a dust collection device is provided at the connection point between the second conveyor belt and the guide chute.

[0009] Preferably, both the first magnetic roller and the second magnetic roller are movably mounted on the magnetic roller bracket via a rotating shaft, and both the first magnetic roller and the second magnetic roller are provided with scrapers and waste collection boxes.

[0010] Preferably, the spacing of the guide chutes is set slightly larger than the thickness of the solid waste conveying layer, and both the guide plate and the arc plate are made of highly wear-resistant metal material.

[0011] Preferably, the first conveyor belt and the second conveyor belt move in opposite directions.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] Solid waste is flipped between upper and lower layers by the guide chute. Two sets of magnetic rollers are used to magnetically remove impurities from the upper and lower layers of the material, thereby effectively removing ferromagnetic impurities from the solid waste. This helps protect equipment in subsequent processes and makes production and processing safer. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the magnetic roller mounting structure of this utility model.

[0016] In the diagram: 1. First conveyor belt; 2. First magnetic roller; 3. Guide plate; 4. Guide chute; 5. Support frame; 6. Arc plate; 7. Dust collection device; 8. Second conveyor belt; 9. Second magnetic roller; 10. Magnetic roller bracket; 11. Rotating shaft; 12. Waste collection box; 13. Scraper. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figure 1-2 A rotary magnetic separator for solid waste recycling includes two sets of first conveyor belts 1 and second conveyor belts 8 arranged parallel to each other. A first magnetic roller 2 and a second magnetic roller 9 are respectively arranged above the first conveyor belt 1 and the second conveyor belt 8. An arc-shaped guide chute 4 is connected between the output end and the starting end of the first conveyor belt 1. The guide chute 4 includes two sets of arc-shaped plates 6 arranged at equal intervals and a support frame 5 for supporting the arc-shaped plates 6.

[0019] To address the problem that existing magnetic separation devices for solid waste recycling cannot effectively remove ferromagnetic impurities from the lower layer of solid waste, this solution proposes a flipping magnetic separation device for solid waste recycling. Specifically, the flipping magnetic separation device includes a combination of two sets of conveyor belts and magnetic rollers. During the conveying process of the first conveyor belt 1, the upper layer of solid waste is close to the first magnetic roller 2. The first magnetic roller 2 adsorbs and removes the ferromagnetic impurities from the uppermost layer of solid waste. Subsequently, the solid waste is conveyed to the second conveyor belt 8 through the guide chute 4. Under the action of the arc-shaped guide chute 4 and gravity, the upper and lower layers of solid waste are flipped. The solid waste that was originally located in the lower layer is flipped to the upper layer. Then, driven by the second conveyor belt 8, it passes through the second magnetic roller 9. Since the lower layer of solid waste is flipped to the upper layer, the second magnetic roller 9 can remove the ferromagnetic impurities in the "lower layer" of solid waste, thereby fully removing the ferromagnetic impurities from the solid waste. This is beneficial for protecting the equipment in subsequent processes and makes the production and processing safer.

[0020] Furthermore, the front end of the upper arc plate 6 is connected to a guide plate 3, which is set to converge from front to back.

[0021] With this technical solution, after passing the first magnetic roller 2, the solid waste is driven by the first conveyor belt 1 to continue moving towards the rear end. Finally, the guide plate 3 guides the solid waste into the guide chute 4, and finally, under the gravity of the wire chute, it flips and slides into the second conveyor belt 8.

[0022] Furthermore, a dust collection device 7 is provided at the connection point between the second conveyor belt 8 and the guide chute 4.

[0023] With this technical solution, the outlet of the guide chute 4 is connected to the second conveyor belt 8, so that the solid waste continues to be transported to the rear end. Since the solid waste is broken into sand particles, dust will be generated when the solid waste slides out of the guide chute 4. By setting up a baffle and a dust collection device 7 at the connection between the guide chute 4 and the second conveyor belt 8, the dust can be effectively removed and the cleanliness can be guaranteed.

[0024] Furthermore, the first magnetic roller 2 and the second magnetic roller 9 are both movably mounted on the magnetic roller bracket 10 via the rotating shaft 11, and both the first magnetic roller 2 and the second magnetic roller 9 are provided with scrapers 13 and waste collection boxes 12.

[0025] The first magnetic roller 2 and the second magnetic roller 9 are both equipped with magnets arranged in a certain magnetic field gradient. The second magnetic roller 9 and the second magnetic roller 9 rotate through the rotating shaft 11 (connected to a driving device, not shown in the figure), thereby adsorbing ferromagnetic impurities in the solid waste. The ferromagnetic impurities are adsorbed onto the surface of the magnetic roller and follow the rotation of the magnetic roller until they encounter the scraper 13. The scraper 13 causes the ferromagnetic impurities to slide on the surface of the magnetic roller until they encounter the "zero magnetic zone" of the magnetic roller. At this time, because the adsorption force decreases, the ferromagnetic impurities fall off the magnetic roller and enter the waste collection box 12, completing the collection of waste.

[0026] Furthermore, the spacing of the guide chute 4 is set slightly larger than the thickness of the solid waste conveying layer, and both the guide plate 3 and the arc plate 6 are made of high wear-resistant metal material.

[0027] The spacing between the guide chutes 4 is slightly greater than the thickness of the conveying layer, allowing solid waste to be fully turned over in the guide chutes 4 while preventing the solid waste from mixing in the guide chutes 4. The guide plates 3 and the arc plates 6 are both made of highly wear-resistant metal materials, thus ensuring the service life of the equipment.

[0028] Furthermore, the first conveyor belt 1 and the second conveyor belt 8 move in opposite directions.

[0029] Working principle: The flipping magnetic separator consists of two sets of conveyor belts and magnetic rollers. During the conveying process of the first conveyor belt 1, the upper layer of solid waste is close to the first magnetic roller 2. The first magnetic roller 2 adsorbs and removes the ferromagnetic impurities on the top layer of solid waste. Then, the solid waste is conveyed to the second conveyor belt 8 through the guide chute 4. Under the action of the arc-shaped guide chute 4 and gravity, the upper and lower layers of solid waste are flipped. The solid waste that was originally located on the lower layer is flipped to the upper layer. Then, driven by the second conveyor belt 8, it passes through the second magnetic roller 9. Since the solid waste on the lower layer is flipped to the upper layer, the second magnetic roller 9 can remove the ferromagnetic impurities in the "lower layer" of solid waste, thereby fully removing the ferromagnetic impurities in the solid waste. This is beneficial to protecting the equipment in subsequent processes and makes the production and processing safer.

[0030] In the description of this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0031] In the description of this invention, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the invention. In this invention, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Moreover, those skilled in the art can combine different embodiments or examples and features of different embodiments or examples described in this invention without contradiction.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rotary magnetic separator for solid waste recycling, characterized in that: It includes two sets of first conveyor belts (1) and second conveyor belts (8) arranged in parallel. A first magnetic roller (2) and a second magnetic roller (9) are arranged above the first conveyor belt (1) and the second conveyor belt (8). A set of arc-shaped guide chutes (4) are connected between the output end of the first conveyor belt (1) and the starting end of the first conveyor belt (1). The guide chutes (4) include two sets of arc-shaped plates (6) arranged at equal intervals and a support frame (5) for supporting the arc-shaped plates (6).

2. The rotary magnetic separator for solid waste recycling according to claim 1, characterized in that: The front end of the arc-shaped plate (6) located on the upper side is connected to a guide plate (3), which is arranged to converge from front to back.

3. The rotary magnetic separator for solid waste recycling according to claim 1, characterized in that: A dust collection device (7) is provided at the connection point between the second conveyor belt (8) and the guide chute (4).

4. The rotary magnetic separator for solid waste recycling according to claim 1, characterized in that: The first magnetic roller (2) and the second magnetic roller (9) are both movably mounted on the magnetic roller bracket (10) via a rotating shaft (11). The first magnetic roller (2) and the second magnetic roller (9) are both provided with scrapers (13) and waste collection boxes (12).

5. The rotary magnetic separator for solid waste recycling according to claim 2, characterized in that: The spacing of the guide chute (4) is set slightly larger than the thickness of the solid waste conveying layer, and the guide plate (3) and the arc plate (6) are both made of high wear-resistant metal material.

6. The rotary magnetic separator for solid waste recycling according to claim 1, characterized in that: The first conveyor belt (1) and the second conveyor belt (8) move in opposite directions.