Automatic assembly device for magnetic ring sleeve

Abstract

The utility model relates to magnetic ring cover shell technical field, and disclose a kind of magnetic ring cover shell automatic assembly device, including workbench, and the tooling tray storehouse, magnetic ring storehouse, bottom shell feeding station, fork moving station, magnetic ring cover shell station, camera shooting station, finished product handling station, finished product storehouse and belt conveying line installed on workbench.Cover eight core modules such as tooling tray storehouse, magnetic ring storehouse, bottom shell feeding station with workbench as carrier, cover raw material supply, magnetic ring cover, attitude detection, finished product placement and tooling tray storage whole process, tooling tray storehouse and finished product storehouse are connected by belt conveying line, fork moving station is connected in series bottom shell conveying, magnetic ring cover and camera detection, camera shooting station and finished product handling station linkage realize attitude accurate adjustment, build coherent operation link, without manual intervention can be completed from raw material to finished product's automation circulation, greatly improve assembly efficiency, avoid the process fault problem of manual operation.

Description

Technical Field

[0001] This utility model relates to the field of magnetic ring housing technology, specifically to an automatic assembly device for magnetic ring housings. Background Technology

[0002] Magnetic ring: As the name suggests, it is a ring-shaped magnetic conductor. Magnetic rings are commonly used anti-interference components in electronic circuits, and have a good suppressive effect on high-frequency noise. Briefly, electromagnetic waves radiated and leaked by electronic equipment seriously interfere with the normal operation of other electronic equipment, leading to equipment malfunctions and transmission errors.

[0003] Magnetic ring housing assembly is a crucial step in electronic component manufacturing. Its core is the precise fitting of the magnetic ring into the base shell to form the assembly, followed by posture detection and neat storage of the finished product. Traditional magnetic ring housing assembly is primarily manual, which has significant drawbacks: the raw material supply is highly unpredictable; the base shell and magnetic rings must be manually sorted and arranged before being loaded one by one, which easily leads to jams at subsequent workstations due to disordered placement. This not only consumes a large amount of manpower but also significantly reduces supply efficiency. Therefore, there is an urgent need for an automated magnetic ring housing assembly device. Utility Model Content

[0004] The purpose of this invention is to provide an automatic assembly device for magnetic ring housings to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an automatic assembly device for magnetic ring housings, including a workbench, and on the workbench are a tooling tray hopper, a magnetic ring hopper, a bottom shell loading station, a shift fork moving station, a magnetic ring housing station, a camera imaging station, a finished product handling station, a finished product hopper, and a belt conveyor line; the input end of the belt conveyor line is connected to the output end of the tooling tray hopper, and the output end of the belt conveyor line is connected to the input end of the finished product hopper, for realizing the conveying of the tooling tray between the tooling tray hopper and the finished product hopper; the output end of the bottom shell loading station corresponds to the feeding end of the shift fork moving station, for conveying the bottom shell to the shift fork moving station; the conveying path of the shift fork moving station passes sequentially through the magnetic ring housing station, the camera imaging station, and the... The workpiece handling station is used to transfer the bottom shell one by one to the magnetic ring fitting station for magnetic ring fitting, and then transfer it to the camera imaging station for inspection. The feeding end of the magnetic ring fitting station cooperates with the output end of the magnetic ring hopper to grab the magnetic ring from the magnetic ring hopper and fit the magnetic ring into the bottom shell to form a workpiece. The camera imaging station is fixedly equipped with a camera. The camera's shooting lens is directed towards the workpiece conveyed to the station by the shift fork moving station to collect the workpiece's posture information. The gripping range of the finished product handling station covers the workpiece placement area of ​​the camera imaging station. The placement range of the finished product handling station covers the bearing area of ​​the tooling tray in the tooling tray hopper. It is used to grab the workpiece according to the posture information collected by the camera, adjust its posture, and place it into the tooling tray. The finished product hopper is used to store the full tooling trays transferred by the belt conveyor line.

[0006] Preferably, a blocking cylinder is fixedly installed at the bottom of the belt conveyor, and a tightening cylinder is fixedly installed on the belt conveyor. The extension and retraction direction of the blocking cylinder is perpendicular to the conveying direction of the belt conveyor. It is used to block the movement of the tooling tray on the belt conveyor when it extends and to allow the tooling tray to move when it retracts. The extension and retraction direction of the tightening cylinder is perpendicular to the extension and retraction direction of the blocking cylinder. It is used to tighten the side wall of the tooling tray when it extends to achieve the positioning of the tooling tray. A fixed shaft motor is fixedly installed in the finished product bin. The output end of the fixed shaft motor is connected to a support plate for supporting the tooling tray. It is used to drive the support plate to lift and lower to stack the full tooling tray layer by layer.

[0007] Preferably, the bottom shell feeding station includes a vibratory feeder and a straight vibratory feed channel. The discharge port of the vibratory feeder is connected to the feed end of the straight vibratory feed channel through a guide groove. The other end of the straight vibratory feed channel extends to the feeding position of the shift fork moving station. The vibratory feeder is used to organize the bottom shells from disorder to an orderly arrangement and transport them into the straight vibratory feed channel. The straight vibratory feed channel is used to smoothly transport the bottom shells to the shift fork moving station through vibration.

[0008] Preferably, the shift fork moving station includes a shift fork channel, a linear guide rail, front and rear cylinders, left and right cylinders, and a clamping cylinder. The linear guide rail is laid along the conveying path of the shift fork channel, and a shift fork claw is slidably connected to the linear guide rail. The piston rods of the front and rear cylinders are fixedly connected to shift fork brackets. The piston rods of the left and right cylinders are fixedly connected to the front and rear cylinders and are used to drive the shift fork brackets to move laterally to grab or release the bottom shell. The cylinder body of the clamping cylinder is fixed to the bottom of the shift fork channel, and the piston rod of the clamping cylinder is fixedly connected to the shift fork claws and is used to extend and clamp the bottom shell after it is conveyed to the target station, thereby positioning the bottom shell at the target station.

[0009] Preferably, the magnetic ring housing station includes a magnetic ring blocking cylinder, a magnetic ring suction cylinder, a magnetic ring rotating cylinder, a magnetic ring conveying lifting cylinder, a magnetic ring clamping cylinder, and an X-axis magnetic ring conveying module. The magnetic ring blocking cylinder is fixed beside the belt conveyor path at the output end of the magnetic ring hopper. The magnetic ring blocking cylinder is installed on the magnetic ring hopper, and its extension and retraction direction is perpendicular to the belt conveyor direction. It is used to block the movement of the magnetic ring when it extends and to release the magnetic ring when it retracts. The magnetic ring suction cylinder is used to push the magnetic ring rotating cylinder to move. An adsorption rod for suctioning magnetic rings on the belt conveyor path is installed on the piston rod of the magnetic ring rotating cylinder. The cylinder body of the magnetic ring conveying lifting cylinder is fixedly connected to the moving slider of the X-axis magnetic ring conveying module. The cylinder body of the magnetic ring clamping cylinder is fixedly connected to the piston rod of the magnetic ring conveying lifting cylinder. The grippers of the magnetic ring clamping cylinder face the magnetic ring on the adsorption rod.

[0010] Preferably, the finished product handling station includes a Z-axis handling module, an X-axis handling module, a handling lifting cylinder, a handling clamping cylinder, and a handling rotary motor; the X-axis handling module is fixed on the sliding block of the Z-axis handling module; the cylinder body of the handling lifting cylinder is fixedly connected to the sliding block of the X-axis handling module, and is used to drive the handling lifting cylinder to move in the horizontal direction; the cylinder body of the handling clamping cylinder is fixedly connected to the piston rod of the handling lifting cylinder, and is used to clamp the workpiece when extended and release the workpiece when retracted; the cylinder body of the handling rotary motor is fixedly connected to the piston rod of the handling lifting cylinder; the output end of the handling rotary motor is fixedly connected to the cylinder body of the handling clamping cylinder, and is used to drive the handling clamping cylinder to rotate according to the workpiece posture signal transmitted by the camera, thereby adjusting the placement angle of the workpiece.

[0011] Preferably, a magnetic ring ejection cylinder is fixedly installed on the inner wall of the magnetic ring hopper near the output end. The piston rod of the magnetic ring ejection cylinder faces the central axis of the magnetic ring hopper, and the end of the piston rod of the magnetic ring ejection cylinder is connected to a push plate for pushing the magnetic rings in the magnetic ring hopper into the belt conveyor path one by one when it extends.

[0012] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0013] First, this utility model uses a workbench as a carrier to integrate eight core modules, including a tooling tray hopper, a magnetic ring hopper, and a bottom shell loading station. It covers the entire process of raw material supply, magnetic ring fitting, posture detection, finished product placement, and tooling tray storage. The tooling tray hopper and the finished product hopper are connected by a belt conveyor. The shift fork moving station connects the bottom shell conveying, magnetic ring fitting, and camera detection. The camera taking station and the finished product handling station work together to achieve precise posture adjustment, thus constructing a continuous operation link. The automated flow from raw materials to finished products can be completed without human intervention, which greatly improves assembly efficiency and avoids the problem of process breaks caused by manual operation.

[0014] Secondly, in this utility model, the blocking cylinder and the clamping cylinder of the belt conveyor cooperate to accurately position the tooling tray, avoiding positional deviations caused by the tooling tray shaking when the workpiece is placed; the ejection cylinder of the magnetic ring hopper prevents the magnetic ring from getting stuck, and the magnetic ring housing station achieves precise magnetic ring fitting through the collaboration of multiple cylinders and modules; the rotary motor of the finished product handling station adjusts the workpiece posture according to the camera signal to ensure that the finished products in the tooling tray are neatly placed. At the same time, the fixed shaft motor of the finished product hopper drives the pallet to lift and lower, realizing the layer-by-layer stacking of full tooling trays, which not only saves storage space, but also avoids the tediousness of manual stacking and the risk of workpiece damage, significantly improving assembly accuracy, finished product quality and storage efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0016] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0017] Figure 3 This is a schematic diagram of the structure of the bottom shell feeding station, the shift fork moving station, the magnetic ring housing station, and the camera taking picture station of this utility model.

[0018] Figure 4 This is a three-dimensional structural diagram of the fork-moving station, the magnetic ring housing station, and the magnetic ring hopper of this utility model;

[0019] Figure 5 This is a three-dimensional structural diagram of the shift fork moving station and the magnetic ring housing station of this utility model;

[0020] Figure 6 This is a three-dimensional structural diagram of the finished product handling station and belt conveyor line of this utility model;

[0021] Figure 7 This is a schematic diagram of the structure of the belt conveyor line of this utility model.

[0022] The components include: 1. Workbench; 2. Tooling tray hopper; 3. Magnetic ring hopper; 4. Bottom shell loading station; 5. Fork moving station; 6. Magnetic ring housing station; 7. Camera taking station; 8. Finished product handling station; 9. Finished product hopper; 10. Belt conveyor; 11. Blocking cylinder; 12. Tightening cylinder; 13. Fixed shaft motor; 41. Vibratory feeder; 42. Straight vibratory feeder; 51. Fork feeder; 52. Linear guide rail; 53. Front and rear cylinders; 54. Left and right cylinders; 5 5. Clamping cylinder; 56. Shift fork claw; 57. Shift fork bracket; 61. Magnetic ring blocking cylinder; 62. Magnetic ring suction cylinder; 63. Magnetic ring rotation cylinder; 64. Magnetic ring conveying cylinder; 65. Magnetic ring clamping cylinder; 66. X-axis magnetic ring conveying module; 67. Adsorption rod; 81. Z-axis conveying module; 82. X-axis conveying module; 83. Conveying cylinder; 84. Conveying clamping cylinder; 85. Conveying rotary motor; 31. Magnetic ring ejection cylinder; 32. Push plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides the following technical solution:

[0025] Please see Figure 1 - Figure 7An automatic assembly device for magnetic ring housings includes a workbench 1, and on the workbench 1 installed a tooling tray hopper 2, a magnetic ring hopper 3, a bottom shell loading station 4, a shift fork moving station 5, a magnetic ring housing assembly station 6, a camera imaging station 7, a finished product handling station 8, a finished product hopper 9, and a belt conveyor 10. The input end of the belt conveyor 10 is connected to the output end of the tooling tray hopper 2, and the output end of the belt conveyor 10 is connected to the input end of the finished product hopper 9, for realizing the conveying of the tooling tray between the tooling tray hopper 2 and the finished product hopper 9. The output end of the bottom shell loading station 4 corresponds to the inlet end of the shift fork moving station 5, for conveying the bottom shell to the shift fork moving station 5. The conveying path of the shift fork moving station 5 passes sequentially through the magnetic ring housing assembly station 6 and the camera imaging station, for conveying the bottom shell to the shift fork moving station 5. The shells are transferred one by one to the magnetic ring shell fitting station 6 for magnetic ring fitting, and then transferred to the camera imaging station 7 for inspection. The feeding end of the magnetic ring shell fitting station 6 cooperates with the output end of the magnetic ring hopper 3 to grab the magnetic ring from the magnetic ring hopper 3 and fit the magnetic ring into the bottom shell to form the workpiece. The camera imaging station 7 is fixedly equipped with a camera. The camera's shooting lens is facing the workpiece transferred to the fork moving station 5 to collect the posture information of the workpiece. The gripping range of the finished product handling station 8 covers the workpiece placement area of ​​the camera imaging station. The placement range of the finished product handling station 8 covers the bearing area of ​​the tooling tray in the tooling tray hopper 2. It is used to grab the workpiece according to the posture information collected by the camera, adjust the posture and put it into the tooling tray. The finished product hopper 9 is used to store the full tooling tray transferred by the belt conveyor line 10.

[0026] Through the above technical solution, the device uses the workbench as the installation carrier and integrates eight core functional modules, including tooling tray silo 2, magnetic ring silo 3, and bottom shell loading station 4, covering the entire process of raw material supply, intermediate assembly, testing, and finished product storage. By defining the docking relationships of each module, such as the belt conveyor line 10 connecting tooling tray silo 2 and finished product silo 9, and the fork moving station 5 covering the magnetic ring shell mounting station and camera photography station 7, a continuous operation link of bottom shell feeding, magnetic ring fitting, posture detection, finished product placement, and tooling tray storage is constructed. The linkage between camera photography station 7 and finished product handling station 8 provides key support for automated and precise assembly, solving the problems of scattered processes and inefficient connection between links in traditional manual assembly. Through modular layout and functional linkage, the fully automated flow of magnetic ring shells from raw materials to finished products is realized.

[0027] A blocking cylinder 11 is fixedly installed at the bottom of the belt conveyor 10, and a clamping cylinder 12 is fixedly installed on the belt conveyor 10. The extension and retraction direction of the blocking cylinder 11 is perpendicular to the conveying direction of the belt conveyor 10. It is used to block the tooling tray on the belt conveyor 10 from moving when it extends, and to allow the tooling tray to move when it retracts. The extension and retraction direction of the clamping cylinder 12 is perpendicular to the extension and retraction direction of the blocking cylinder 11. It is used to clamp the side wall of the tooling tray when it extends to achieve the positioning of the tooling tray. A fixed shaft motor 13 is fixedly installed in the finished product bin 9. The output end of the fixed shaft motor 13 is connected to a support plate for supporting the tooling tray. It is used to drive the support plate to lift and lower to stack the full tooling tray layer by layer.

[0028] Through the above technical solution, the blocking cylinder 11 is installed at the bottom of the belt conveyor 10, and its extension and retraction direction is perpendicular to the conveying direction. It can accurately control the start and stop of the tooling tray, extend to stop and retract to release, so as to prevent the tooling tray from shifting during conveying. The clamping cylinder 12 is fixed on the belt conveyor 10, and its extension and retraction direction is perpendicular to the blocking cylinder 11. It can clamp the tooling tray from the side to ensure that the tooling tray is in a stable positioning state when the workpiece is placed, and avoid the tooling tray shaking and causing position deviation when placing the workpiece. The fixed shaft motor 13 can drive the pallet to lift and drop, and stack the full tooling tray layer by layer. This not only saves the storage space of the finished product silo, but also avoids the tedious operation of manually stacking the tooling trays, further improving the automation closed-loop capability of the device. It realizes the precise and automated management of the tooling tray in the conveying and storage links, and ensures the accuracy of subsequent finished product placement and the efficiency of finished product storage.

[0029] The bottom shell loading station 4 includes a vibratory feeder 41 and a straight vibratory feed channel 42. The discharge port of the vibratory feeder 41 and the feed end of the straight vibratory feed channel 42 are connected through a guide groove. The other end of the straight vibratory feed channel 42 extends to the feeding position of the shift fork moving station 5. The vibratory feeder 41 is used to organize the bottom shells from disorder to an orderly arrangement and transport them into the straight vibratory feed channel 42. The straight vibratory feed channel 42 is used to smoothly transport the bottom shells to the shift fork moving station 5 through vibration.

[0030] Through the above technical solution, the vibratory feeder 41 organizes the messy bottom shells into an orderly arrangement through vibration, and then transports them to the direct vibration material channel 42 through the guide chute. The direct vibration material channel 42 uses high-frequency micro-vibration to smoothly transport the bottom shells in the direct vibration material channel 42 to the feeding position of the shift fork moving station 5. Compared with traditional manual feeding, it not only avoids the problem of material jamming in subsequent stations due to disordered bottom shells, but also ensures that the bottom shells are in a stable posture when entering the shift fork moving station through the stable conveying characteristics of direct vibration. It solves the pain points of low efficiency and disordered posture in the bottom shell feeding process, and provides an orderly and stable raw material foundation for the shift fork moving station 5 to transfer bottom shells one by one.

[0031] The shift fork moving station 5 includes a shift fork channel 51, a linear guide rail 52, front and rear cylinders 53, left and right cylinders 54, and a clamping cylinder 55. The linear guide rail 52 is laid along the conveying path of the shift fork channel 51. A shift fork claw 56 is slidably connected to the linear guide rail 52. A shift fork bracket 57 is fixedly connected to the piston rod of the front and rear cylinders 53. The piston rods of the left and right cylinders 54 are fixedly connected to the front and rear cylinders 53 and are used to drive the shift fork bracket 57 to move laterally to grab or release the bottom shell. The cylinder body of the clamping cylinder 55 is fixed to the bottom of the shift fork channel 51. The piston rod of the clamping cylinder 55 is fixedly connected to the shift fork claw 56 and is used to extend and clamp the bottom shell after it is conveyed to the target station, so as to realize the positioning of the bottom shell at the target station.

[0032] Through the above technical solution, the linear guide rail 52 is laid along the bottom of the shift fork channel 51 to provide stable guidance for the movement of the shift fork claw 56. The front and rear cylinders 53 drive the shift fork bracket 57 to move back and forth, and the left and right cylinders 54 drive the front and rear cylinders 53 to move laterally to move the bottom shell to the next station. Then, the clamping cylinder 55 pushes the shift fork claw 56 to position the bottom shell. This cycle is repeated to move the bottom shell forward one station. The two work together to complete the transfer of the bottom shell from the shift fork channel 51 to the magnetic ring housing station 6 and the camera photography station 7 one by one.

[0033] The magnetic ring housing station 6 includes a magnetic ring blocking cylinder 61, a magnetic ring suction cylinder 62, a magnetic ring rotation cylinder 63, a magnetic ring conveying cylinder 64, a magnetic ring clamping cylinder 65, and an X-axis magnetic ring conveying module 66. The magnetic ring blocking cylinder 61 is fixed beside the belt conveyor path at the output end of the magnetic ring hopper 3. The magnetic ring blocking cylinder 61 is installed on the magnetic ring hopper 3, and its extension and retraction direction is perpendicular to the belt conveyor direction. It is used to block the movement of the magnetic ring when it extends and retracts. When the magnetic ring is released, the magnetic ring suction cylinder 62 is used to push the magnetic ring rotation cylinder 63 to move. The piston rod of the magnetic ring rotation cylinder 63 is equipped with an adsorption rod 67 that picks up the magnetic ring on the conveyor belt path. The cylinder body of the magnetic ring transport cylinder 64 is fixedly connected to the moving slider of the X-direction magnetic ring transport module 66. The cylinder body of the magnetic ring clamping cylinder 65 is fixedly connected to the piston rod of the magnetic ring transport cylinder 64. The grippers of the magnetic ring clamping cylinder 65 face the magnetic ring on the adsorption rod 67.

[0034] Through the above technical solution, the magnetic ring blocking cylinder 61 controls the magnetic ring release at the output end of the magnetic ring hopper 3 to extend and retract to release; the magnetic ring suction cylinder 62 pushes the magnetic ring rotation cylinder 63 to move, so that the adsorption rod 67 approaches the magnetic ring and completes the gripping; the magnetic ring suction cylinder 62 retracts and resets; the magnetic ring rotation cylinder 63 drives the adsorption rod 67 to rotate; the magnetic ring transport up and down cylinder 64 pushes the clamping cylinder downward to clamp the magnetic ring; the X-axis magnetic ring transport module drives the magnetic ring transport up and down cylinder 64 to move to the top of the bottom shell; the magnetic ring transport up and down cylinder 64 drives the magnetic ring clamping cylinder 65 to descend and put the clamped magnetic ring into the bottom shell.

[0035] The finished product handling station 8 includes a Z-axis handling module 81, an X-axis handling module 82, a handling lifting cylinder 83, a handling clamping cylinder 84, and a handling rotary motor 85. The X-axis handling module 82 is fixed on the sliding block of the Z-axis handling module 81. The cylinder body of the handling lifting cylinder 83 is fixedly connected to the sliding block of the X-axis handling module 82 and is used to drive the handling lifting cylinder 83 to move horizontally. The cylinder body of the handling clamping cylinder 84 is fixedly connected to the piston rod of the handling lifting cylinder 83 and is used to clamp the workpiece when it extends and release the workpiece when it retracts. The cylinder body of the handling rotary motor 85 is fixedly connected to the piston rod of the handling lifting cylinder 83, and the output end of the handling rotary motor 85 is fixedly connected to the cylinder body of the handling clamping cylinder 84 and is used to drive the handling clamping cylinder 84 to rotate according to the workpiece posture signal transmitted by the camera, thereby adjusting the placement angle of the workpiece.

[0036] Through the above technical solution, the Z-axis conveying module works in conjunction with the X-axis conveying module to achieve movement in the horizontal and vertical directions, ensuring that the grasping range covers the camera's photo-taking station 7 and the placement range covers the tooling tray. The conveying cylinder 83 drives the conveying clamping cylinder 84 to lift and lower, completing the actions of grasping, lifting, moving, and lowering the finished product. The conveying rotary motor 85 drives the conveying clamping cylinder 84 to rotate according to the workpiece posture signal transmitted by the camera, adjusting the placement angle of the finished product to ensure that the finished product has a uniform posture on the tooling tray. This realizes the automated and neat placement of the finished product on the tooling tray, further improving the finished product quality and storage standardization of the device.

[0037] A magnetic ring ejection cylinder 31 is fixedly installed on the inner wall of the magnetic ring hopper 3 near the output end. The piston rod of the magnetic ring ejection cylinder 31 faces the central axis of the magnetic ring hopper 3. The end of the piston rod of the magnetic ring ejection cylinder 31 is connected to a push plate 32 for pushing the magnetic rings in the magnetic ring hopper 3 into the belt conveyor path one by one when it extends.

[0038] With the above technical solution, the magnetic ring ejection cylinder 31 is fixed to the inner wall of the magnetic ring hopper 3 near the output end, and the piston rod faces the central axis of the hopper. When the magnetic ring in the magnetic ring hopper 3 approaches the output end, the magnetic ring ejection cylinder 31 extends and pushes the magnetic ring into the belt conveyor path one by one through the push plate 32, so as to avoid the magnetic ring getting stuck in the hopper.

[0039] In actual operation, when this device is in use, firstly, the device is initialized. The tooling tray hopper 2 releases an empty tooling tray to the belt conveyor line, the belt conveyor line starts, the blocking cylinder 11 extends to stop the tooling tray in the corresponding placement area of ​​the finished product handling station, and the clamping cylinder 12 extends simultaneously to clamp the side wall of the tooling tray to achieve positioning. The vibratory feeder 41 of the bottom shell loading station starts, and after the disordered bottom shells are arranged into an orderly arrangement, they are conveyed to the straight vibratory feed channel 42 through the guide chute. The straight vibratory feed channel 42 smoothly conveys the bottom shells to the shift fork feed channel 51 of the shift fork moving station 5 through high-frequency vibration. The shift fork moving station 5 starts to operate: the front and rear cylinders 53 push the shift fork bracket 57 to fix the bottom shell in the shift fork bracket 57, and the left and right cylinders 54 drive the front and rear cylinders 53 to move laterally, so that the bottom shell... The material is conveyed to the next station on the shift fork conveyor 51 to the right. The clamping cylinder 55 pushes the shift fork pawl 56 to position the bottom shell. Then, the shift fork pawl 56 releases the bottom shell, and the front and rear cylinders 53 and the left and right cylinders 54 work together to reset. This cycle moves the bottom shell forward one station. At the same time, the magnetic ring hopper 3 starts, and the magnetic ring ejection cylinder 31 extends periodically, pushing the magnetic rings one by one into the belt conveyor path through the push plate 32. The magnetic ring blocking cylinder 61 is initially in the extended state to block the magnetic rings. When the magnetic ring housing station 6 needs to be fed, the magnetic ring blocking cylinder 61 retracts to release a single magnetic ring. The magnetic ring suction cylinder 62 pushes the magnetic ring rotation cylinder 63 to move, so that the suction rod 67 approaches the magnetic ring and completes the suction. Then, the magnetic ring suction cylinder 62 resets, and the magnetic ring rotation cylinder 63 drives the suction rod 67. After rotating and adjusting the magnetic ring's posture, the X-axis magnetic ring transport module moves the magnetic ring transport cylinder 64 above the adsorption rod 67. The magnetic ring transport cylinder 64 descends, and the magnetic ring clamping cylinder 65 clamps the magnetic ring. The magnetic ring transport cylinder rises, and the X-axis magnetic ring transport module moves directly above the bottom shell. The magnetic ring transport cylinder 64 descends again, precisely fitting the magnetic ring into the bottom shell to form a workpiece. After fitting, all components reset, and the shift fork moving station 5 continues to operate, repeating the gripping, transferring, and positioning process to transfer the fitted workpiece to the camera imaging station 7. The clamping cylinder 55 clamps the workpiece, the camera starts shooting, collects the workpiece's posture information, and transmits it to the finished product transport station 8 control system. After receiving the signal, the finished product transport station 8 connects the Z-axis transport module with the X-axis transport module... The moving assembly moves in coordination, aligning the handling clamping cylinder 84 with the workpiece at the camera's photo-taking station 7. The moving up and down cylinders descend, and the handling clamping cylinder 84 extends to grip the workpiece. Then, the moving up and down cylinder 83 rises, and the moving rotary motor 85 drives the clamping cylinder to rotate according to the attitude information transmitted by the camera, adjusting the workpiece to a preset placement angle. Next, the Z-axis and X-axis moving assembly moves in coordination, transferring the workpiece to the tooling tray positioned on the belt conveyor 10. The moving up and down cylinder 83 descends, and the handling clamping cylinder 84 retracts to release the workpiece, completing the placement of one workpiece. Then, all components reset to prepare for the next transport. When the tooling tray is full of workpieces, the clamping cylinder 12 and the blocking cylinder 11 retract, and the belt conveyor 10 starts to transfer the full tooling tray to the finished product silo 9.The fixed-axis motor 13 inside the finished product silo 9 drives the pallet to descend. After receiving a full-load tooling tray, the pallet rises and stacks it on top of an existing tooling tray, making room below to receive the next full-load tooling tray.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnetic ring sleeve automatic assembly device, characterized in that: The system includes a workbench (1), and on the workbench (1) are a tooling tray hopper (2), a magnetic ring hopper (3), a bottom shell loading station (4), a shift fork moving station (5), a magnetic ring housing station (6), a camera taking station (7), a finished product handling station (8), a finished product hopper (9), and a belt conveyor (10). The input end of the belt conveyor (10) is connected to the output end of the tooling tray hopper (2), and the output end of the belt conveyor (10) is connected to the input end of the finished product hopper (9), which is used to realize the conveying of the tooling tray between the tooling tray hopper (2) and the finished product hopper (9). The output end of the bottom shell loading station (4) corresponds to the feeding end of the shift fork moving station (5), which is used to convey the bottom shell to the shift fork moving station (5). The conveying path of the shift fork moving station (5) passes through the magnetic ring housing station (6) and the camera taking station (8) in sequence. The bottom shell is used to transfer the bottom shell one by one to the magnetic ring shell-fitting station (6) for magnetic ring fitting, and then transfer it to the camera imaging station (7) for inspection. The feeding end of the magnetic ring shell-fitting station (6) is matched with the output end of the magnetic ring hopper (3) to grab the magnetic ring from the magnetic ring hopper (3) and fit the magnetic ring into the bottom shell to form a workpiece. The camera imaging station (7) is fixedly equipped with a camera. The camera's shooting lens is directed towards the workpiece transferred to the shift fork moving station (5) to collect the workpiece's posture information. The grabbing range of the finished product handling station (8) covers the workpiece placement area of ​​the camera imaging station. The placement range of the finished product handling station (8) covers the bearing area of ​​the tooling tray in the tooling tray hopper (2) to grab the workpiece according to the posture information collected by the camera and place it into the tooling tray after adjusting the posture. The finished product hopper (9) is used to store the full tooling tray transferred by the belt conveyor line (10).

2. The automatic magnetic ring and case assembling device according to claim 1, characterized in that: A blocking cylinder (11) is fixedly installed at the bottom of the belt conveyor (10), and a tightening cylinder (12) is fixedly installed on the belt conveyor (10). The extension and retraction direction of the blocking cylinder (11) is perpendicular to the conveying direction of the belt conveyor (10). It is used to block the tooling disc on the belt conveyor (10) from moving when it extends, and to allow the tooling disc to move when it retracts. The extension and retraction direction of the tightening cylinder (12) is perpendicular to the extension and retraction direction of the blocking cylinder (11). It is used to tighten the side wall of the tooling disc when it extends to achieve the positioning of the tooling disc. A fixed shaft motor (13) is fixedly installed in the finished product hopper (9). The output end of the fixed shaft motor (13) is connected to a support plate for supporting the tooling disc. It is used to drive the support plate to lift and lower to stack the full tooling disc layer by layer.

3. The magnetic ring shell automatic assembly device according to claim 1, characterized in that: The bottom shell loading station (4) includes a vibratory feeder (41) and a straight vibratory feed channel (42). The discharge port of the vibratory feeder (41) is connected to the feed end of the straight vibratory feed channel (42) through a guide groove. The other end of the straight vibratory feed channel (42) extends to the feed position of the shift fork moving station (5). The vibratory feeder (41) is used to organize the bottom shells from disorder to an orderly arrangement and transport them into the straight vibratory feed channel (42). The straight vibratory feed channel (42) is used to smoothly transport the bottom shells to the shift fork moving station (5) through vibration.

4. The magnetic ring shell automatic assembly device according to claim 1, characterized in that: The shift fork moving station (5) includes a shift fork channel (51), a linear guide rail (52), front and rear cylinders (53), left and right cylinders (54), and a clamping cylinder (55). The linear guide rail (52) is laid along the conveying path of the shift fork channel (51). A shift fork claw (56) is slidably connected to the linear guide rail (52). A shift fork bracket (57) is fixedly connected to the piston rod of the front and rear cylinders (53). The piston rod of the left and right cylinders (54) is fixedly connected to the front and rear cylinders (53) to drive the shift fork bracket (57) to move laterally to grab or release the bottom shell. The cylinder body of the clamping cylinder (55) is fixed to the bottom of the shift fork channel (51). The piston rod of the clamping cylinder (55) is fixedly connected to the shift fork claw (56) to extend and clamp the bottom shell after it is conveyed to the target station, thereby positioning the bottom shell at the target station.

5. The magnetic ring sleeve automatic assembly device according to claim 1, characterized in that: The magnetic ring housing station (6) includes a magnetic ring blocking cylinder (61), a magnetic ring suction cylinder (62), a magnetic ring rotation cylinder (63), a magnetic ring transport cylinder (64), a magnetic ring clamping cylinder (65), and an X-axis magnetic ring transport module (66). The magnetic ring blocking cylinder (61) is fixed beside the belt conveyor path at the output end of the magnetic ring hopper (3). The magnetic ring blocking cylinder (61) is installed on the magnetic ring hopper (3), and the extension and retraction direction of the magnetic ring blocking cylinder (61) is perpendicular to the belt conveyor direction. It is used to block the movement of the magnetic ring when it extends and retracts. When the magnetic ring is released, the magnetic ring suction cylinder (62) is used to push the magnetic ring rotation cylinder (63) to move. The piston rod of the magnetic ring rotation cylinder (63) is equipped with an adsorption rod (67) for suctioning the magnetic ring on the conveyor belt path. The cylinder body of the magnetic ring transport cylinder (64) is fixedly connected to the moving slider of the X-direction magnetic ring transport module (66). The cylinder body of the magnetic ring clamping cylinder (65) is fixedly connected to the piston rod of the magnetic ring transport cylinder (64). The clamping claw of the magnetic ring clamping cylinder (65) faces the magnetic ring on the adsorption rod (67).

6. The magnetic ring sleeve automatic assembly device according to claim 1, characterized in that: The finished product handling station (8) includes a Z-axis handling module (81), an X-axis handling module (82), a handling lifting cylinder (83), a handling clamping cylinder (84), and a handling rotary motor (85). The X-axis handling module (82) is fixed on the sliding block of the Z-axis handling module (81). The cylinder body of the handling lifting cylinder (83) is fixedly connected to the sliding block of the X-axis handling module (82) to drive the handling lifting cylinder (83) to move in the horizontal direction. The cylinder body of the handling clamping cylinder (84) is fixedly connected to the piston rod of the handling lifting cylinder (83) to clamp the workpiece when it extends and release the workpiece when it retracts. The cylinder body of the handling rotary motor (85) is fixedly connected to the piston rod of the handling lifting cylinder (83). The output end of the handling rotary motor (85) is fixedly connected to the cylinder body of the handling clamping cylinder (84) to drive the handling clamping cylinder (84) to rotate according to the workpiece posture signal transmitted by the camera, thereby adjusting the placement angle of the workpiece.

7. The magnetic ring sleeve automatic assembly device according to claim 1, characterized in that: A magnetic ring ejection cylinder (31) is fixedly installed on the inner wall near the output end of the magnetic ring hopper (3). The piston rod of the magnetic ring ejection cylinder (31) faces the central axis of the magnetic ring hopper (3). The end of the piston rod of the magnetic ring ejection cylinder (31) is connected to a push plate (32) for pushing the magnetic rings in the magnetic ring hopper (3) into the belt conveyor path one by one when it extends.

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