A sinter batch chamber run-out verification device
By designing automated material receiving and weighing components, the problems of high labor intensity and safety hazards in the manual pallet verification sintering batching process were solved, and an efficient and safe automated weighing process was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHU LONGTENG SPECIAL STEEL CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-07-07
AI Technical Summary
Manually running the pan to verify the sintering batching process is labor-intensive and poses safety hazards. Inaccurate measurement by belt scales leads to unstable composition indicators.
An automated device including a receiving component and a weighing component was designed. The sample collection component is driven to move back and forth and flip through a moving component, and the sintering materials are poured into the weighing device for automatic weighing, which reduces manual operation and improves the efficiency of the test.
It has achieved automated weighing without manual operation, reducing labor intensity, eliminating safety hazards, and improving verification efficiency.
Smart Images

Figure CN224466779U_ABST
Abstract
Description
Technical Field
[0001] This utility model is applied in the field of metallurgical equipment technology, and in particular relates to a sintering batching chamber plate testing device. Background Technology
[0002] The sintering batching room involves the batching of various materials to obtain sinter with specific physicochemical composition and metallurgical properties.
[0003] Sintering batching involves feeding various materials according to calculated proportions. In actual production, although flow metering and other instrument parameters are calculated, some belt scales may experience deviations in feeding and metering due to belt misalignment, material sticking to the belt, or sensor malfunctions. This can lead to instability in the sinter composition or result in unusable samples. To ensure the stable control of sinter composition within a certain range, the traditional method is to periodically perform manual checks on various materials.
[0004] The manual pallet-running verification method for single-bin material feeding ratio involves placing the feeding tray on the main conveyor belt. The feeding tray moves with the main conveyor belt 3'. When it reaches the discharge end of the belt scale 4', the sintered material falling from the belt scale 4' falls into the feeding tray. Subsequently, as it moves forward with the main conveyor belt 3', on-site workers remove or pull out the feeding tray containing the sintered material and place it on the on-site weighing scale for weighing. Because the material feeding from the belt scale 4' may have peaks and valleys and fluctuations, this process needs to be run several times to calculate a representative average. Each tray is approximately 1 meter by 0.6 meters and is relatively heavy. Material is also collected in each tray run. The manual pallet-running verification process is labor-intensive, and manually placing and receiving trays from the running belt also poses safety hazards. Utility Model Content
[0005] The purpose of this utility model is to provide a sintering batching room tray running test device, which solves the problems of high labor intensity in the process of manually running trays and the safety hazards of manually placing and receiving trays from the running belt.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] This utility model provides a sintering batching chamber running tray verification device, comprising:
[0008] The receiving assembly includes a support rail, a sample collection component, and a moving component mounted on the support rail for reciprocating movement of the sample collection component. One end of the sample collection component is hinged to the moving component, and the moving component is also equipped with a cylinder for rotating the sample collection component.
[0009] A weighing assembly, comprising at least one, including a material guide pipe disposed on one side of the support track in the width direction and a weighing device disposed below the material guide pipe, wherein the material guide pipe is used to transport the sintered material in the sample collection to the weighing device.
[0010] Furthermore, the sample collection device is a box with an open top, and the top of one side plate along its width direction is hinged to the box via a rotating shaft.
[0011] Furthermore, the moving component is a tracked trolley.
[0012] Furthermore, a receiving funnel is provided at the top of the feed tube, and the inner diameter of the opening of the receiving funnel is larger than the length of the sample collection component.
[0013] Furthermore, there are two weighing components, which are arranged on both sides of the length of the support rail.
[0014] Furthermore, the weighing device is equipped with a support plate for carrying the sintering ingredients.
[0015] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:
[0016] This utility model provides a sintering batching chamber pallet verification device, including a receiving component and a weighing component. The receiving component includes a support rail, a sample collection component, and a moving component mounted on the support rail for reciprocating movement of the sample collection component. One end of the sample collection component is hinged to the moving component, and the moving component is also equipped with a cylinder for rotating the sample collection component. The weighing component has at least one component and includes a guide pipe located on one side of the support rail in the width direction and a weighing device located below the guide pipe. The guide pipe is used to transport the sintering batching material in the sample collection component to the weighing device. This device can use the moving component to move the sample collection component for sampling, and then use the cylinder to rotate the sample collection component to pour the collected sintering batching material onto the weighing component for weighing verification. The entire process requires no manual operation, reducing labor intensity, eliminating production safety hazards, and has a high degree of automation, thus improving verification efficiency. Attached Figure Description
[0017] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:
[0018] Figure 1This is a top view of the overall structure in a preferred embodiment of the present invention;
[0019] Figure 2 This is a front view of the overall structure in a preferred embodiment of the present invention;
[0020] Figure 3 This is a side view of the overall structure in a preferred embodiment of the present invention.
[0021] The reference numerals in the attached figures are explained as follows:
[0022] 1. Receiving assembly; 11. Support rail; 12. Sample collection component; 13. Moving component; 14. Cylinder;
[0023] 2. Weighing assembly; 21. Material guide pipe; 22. Weighing device; 23. Receiving funnel;
[0024] 3. Main belt;
[0025] 4. Belt scale;
[0026] 5. Support plate. Detailed Implementation
[0027] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0029] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0030] refer to Figure 1 , Figure 2 and Figure 3This utility model provides a sintering batching chamber running tray verification device, including a receiving component 1 and a weighing component 2. The weighing component 2 is provided with at least one weighing component. The receiving component 1 includes a support rail 11, a sample collection component 12, and a moving component 13 disposed on the support rail 11 for driving the sample collection component 12 to move back and forth. The support rail 11 is erected above the main belt 3 and located below the discharge port of the belt scale 4. The support rail 11 includes a rectangular frame rail located above the main belt 3 and a support column disposed on the lower end face of the rectangular frame rail. The length of the rectangular frame is greater than the width of the belt scale 4. The moving component 13 is a moving tracked trolley. This moving tracked trolley is slidably connected to the rectangular frame rail and moves back and forth along the length direction of the rectangular frame rail. One end of the sample collection component 12 is hinged to the moving component 13. The moving component 13 is also equipped with a cylinder 14 that drives the sample collection component 12 to flip. The other end of the sample collection component 12 is lifted by the cylinder 14 to achieve the flipping, thereby pouring the sintered ingredients in the sample collection component 12 into the weighing component 2, and then weighing is performed by the weighing component 2.
[0031] refer to Figure 1 , Figure 2 and Figure 3 The weighing assembly 2 includes a material guide pipe 21 disposed on one side of the support rail 11 in the width direction and a weighing device 22 disposed below the material guide pipe 21. The material guide pipe 21 is used to transport the sintered materials in the sample collection 11 to the weighing device 22. The inlet of the material guide pipe 21 is located below the outlet of the sample collection 12. In this example, there are two weighing assemblies 2 and they are disposed on both sides of the length of the support rail 11. The outlet of the belt scale 4 is located between the two weighing assemblies 2.
[0032] refer to Figure 1 , Figure 2 and Figure 3 When the belt scale 4 is working, it transports the sintered materials on it to the main belt 3. The moving tracked trolley drives the sample collection component 12 to move along the length of the support track 11. When it moves to the area below the discharge port of the belt scale 4, it collects the sintered materials. Then, the cylinder 14 drives the sample collection component 12 to flip, thereby pouring the sintered materials inside into the guide pipe 21. The sintered materials are then transported to the weighing device 22 for weighing verification. By setting two weighing components 2 in conjunction with the moving tracked trolley to drive the sample collection component 12 to move back and forth, continuous collection and weighing verification can be achieved, improving verification efficiency.
[0033] refer to Figure 1 , Figure 2 and Figure 3The sample collection component 11 is a box with an open top. The top of the side plate 111, which is located on the same side as the weighing component, is hinged to the box via a rotating shaft. The side plate 111 closes to the side of the box by its own weight. When the sample collection component 11 is rotated by the cylinder 14, the side plate 111 can automatically open to facilitate the pouring of the sintered ingredients. The sample collection component 11 can also be in the shape of a plate.
[0034] refer to Figure 1 , Figure 2 and Figure 3 The top of the feeding pipe 21 is provided with a receiving funnel 23. The inner diameter of the opening of the receiving funnel 23 is larger than the length of the sample collection component 11. The receiving funnel 23 facilitates the receipt of sintering materials poured out from the sample collection component 12, making it less likely for materials to spill and improving the quality of the sample collection component.
[0035] refer to Figure 1 , Figure 2 and Figure 3 The weighing device 22 has a support plate 5 for carrying sintering ingredients. The support plate 5 supports the sintering ingredients to be weighed. After weighing, the support plate 5 containing the sintering ingredients is directly moved to the place to be placed. Then a new support plate 5 is placed for weighing the next sintering ingredient. It is simple, convenient and easy to operate.
[0036] In summary, replacing traditional manual tray-running operations with a tray-running verification device in the sintering batching room reduces labor intensity, eliminates safety hazards, has a high degree of automation, and improves verification efficiency.
[0037] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the protection scope of this utility model.
Claims
1. A sintering batching chamber plate-running test device, characterized in that, include: The receiving assembly (1) includes a support rail (11), a sample collection component (12), and a moving component (13) disposed on the support rail (11) for driving the sample collection component (12) to reciprocate. One end of the sample collection component (12) is hinged to the moving component (13), and the moving component (13) is also provided with a cylinder (14) for driving the sample collection component (12) to flip. Weighing assembly (2), the weighing assembly (2) is provided with at least one, the weighing assembly (2) includes a material guide pipe (21) disposed on one side of the width direction of the support rail (11) and a weighing device (22) disposed below the material guide pipe (21), the material guide pipe (21) is used to transport the sintered material in the sample collection (12) to the weighing device (22).
2. The sintering batching chamber running tray verification device according to claim 1, characterized in that, The sample collection device (12) is a box with an open top. The top of the box and the weighing component (2) are hinged to the box via a rotating shaft.
3. The sintering batching chamber running tray verification device according to claim 1, characterized in that, The moving part (13) is a tracked trolley.
4. The sintering batching chamber running tray verification device according to claim 1, characterized in that, The top end of the material guide pipe (21) is provided with a receiving funnel (23), and the inner diameter of the opening of the receiving funnel (23) is greater than the width of the sample collection component (12).
5. The sintering batching chamber running tray verification device according to claim 1, characterized in that, The weighing components (2) are provided in two parts and are located on both sides of the length of the support rail (11).
6. The sintering batching chamber running tray verification device according to claim 1, characterized in that, The weighing device (22) has a support plate (5) for carrying the sintering ingredients.