A multiple-path pressure measuring device for a battery of a motor train unit

By designing a multi-channel voltage testing device for train battery with cross-arranged flexible telescopic pins and integrated display components, the problem of multi-channel detection in existing technologies has been solved, achieving efficient and accurate data acquisition and display, and improving maintenance efficiency and safety.

CN224471706UActive Publication Date: 2026-07-07CHINA RAILWAY WUHAN BUREAU GRP CO LTD WUHAN EMU

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA RAILWAY WUHAN BUREAU GRP CO LTD WUHAN EMU
Filing Date
2025-05-27
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing multimeters can only perform single-channel testing, and cannot simultaneously test multiple terminals of a battery pack in real time. Furthermore, data recording is not fast or accurate enough, affecting maintenance efficiency and safety.

Method used

A multi-channel voltage measurement device for EMU batteries was designed. It uses a cross-arranged flexible telescopic pin to contact multiple terminals and displays the data in real time through integrated components. Combined with protection and start-up components, it ensures the accuracy and safety of data transmission.

Benefits of technology

It achieves accuracy and real-time performance in multi-channel detection, improves detection precision and data processing capabilities, reduces the risk of misconnection, and ensures the safe operation of EMU trains and the accuracy of data recording.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of EMU battery multipath pressure measuring device, belong to battery detection field, including shell, the bottom of the shell is provided with the monitoring assembly for detecting EMU battery, the top of the shell is provided with integrated assembly for intuitively displaying monitoring data.The utility model over setting monitoring assembly, when using, the multiple elastic expansion needle foot contacts the multiple pole of battery, and the elastic expansion needle foot of cross arrangement can achieve the purpose of preventing wrong connection, so that the device can accurately collect each electrical signal of battery, and the detection accuracy, the number of detection channels, data processing and transmission capacity and user-friendly, etc. It has achieved significant improvement in aspects such as, provide more solid technical support for the safe operation of EMU.
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Description

Technical Field

[0001] This utility model relates to the field of battery testing, and more specifically, to a multi-channel voltage testing device for high-speed train batteries. Background Technology

[0002] The battery in a high-speed train is a key component of the electric drive system, responsible for providing stable power support to the train. The working state of the battery directly affects the safety and performance of the train. When the battery is working, it is affected by external factors such as temperature, humidity and load to varying degrees. These factors may cause changes in the internal pressure of the battery. When the internal pressure of the battery is too high, it may cause the battery to swell, leak, or even cause serious safety accidents such as battery leakage or explosion. If the pressure is too low, it may cause the battery performance to deteriorate, resulting in insufficient power supply and affecting the operation of the train. The battery pressure measuring device plays a vital role in ensuring the safety and performance of the battery.

[0003] Currently, when testing the batteries of high-speed trains, operators need to use a multimeter to test each one individually. The existing technology has the following shortcomings and areas for improvement: (1) Existing multimeters only have a single testing channel and cannot simultaneously test multiple terminals of the battery pack in real time. Under busy maintenance schedules, the maintenance efficiency cannot meet production progress requirements. (2) Maintenance personnel need to record the measured data. Previously, this required two people to read and transcribe the data before filling it into the computer, which could not guarantee the accuracy and speed of data recording. Therefore, a multi-channel voltage testing device for high-speed train batteries should be proposed to solve the above problems. Utility Model Content

[0004] To address the aforementioned deficiencies or improvement needs of existing technologies, this utility model provides a multi-channel voltage measurement device for EMU batteries. Through the set monitoring components, multiple sets of elastic telescopic pins are made to contact multiple terminals of the battery. The cross-arranged elastic telescopic pins can prevent incorrect connection, enabling the device to accurately collect various electrical signals of the battery. Significant improvements have been achieved in terms of detection accuracy, number of detection channels, data processing and transmission capabilities, and user-friendliness, providing a more solid technical guarantee for the safe operation of EMUs.

[0005] To achieve the above objectives, a multi-channel voltage testing device for EMU batteries includes: a housing, a monitoring component for detecting EMU batteries at the bottom of the housing, an integrated component for visually displaying monitoring data at the top of the housing, a protective component for protecting the monitoring component at the bottom of the housing, and a starting component for activating the entire device on one side of the housing.

[0006] The monitoring component includes multiple sets of elastic telescopic pins located at the bottom of the housing. The multiple sets of elastic telescopic pins penetrate the housing and extend into the interior of the housing, and are arranged in a crisscross pattern at the bottom of the housing. One end of each set of elastic telescopic pins is fixedly connected to a mounting base, and the mounting base is fixedly installed on the inner bottom wall of the housing by bolts.

[0007] As a preferred technical solution of this utility model, the integrated component includes a partition fixedly connected to the bottom of the housing, a power supply fixedly disposed inside the partition, the bottom of the power supply being attached to the bottom of the housing, a power module disposed on the top of the power supply, the power module being fixedly connected to the partition by bolts, a display being bolted to the top of the housing, and the display being electrically connected to multiple sets of elastic telescopic pins and the power supply.

[0008] As a preferred technical solution of this utility model, the protective component includes a protective cover located below the housing. Multiple sets of connecting blocks are fixedly arranged on the top of the inner wall of the protective cover. Magnets are embedded inside the multiple sets of connecting blocks. A groove is correspondingly opened on the bottom of the housing. A magnetic block is also arranged inside the groove. Multiple sets of silicone pads are fixedly arranged on the inner bottom of the protective cover. The positions of the multiple sets of silicone pads correspond one-to-one with the positions of the multiple sets of elastic telescopic pins.

[0009] As a preferred technical solution of this utility model, the start-up component includes a mounting plate located on one side of the housing, a switch button is fixedly provided on the outer wall of the mounting plate, the switch button is electrically connected to the display, and a dustproof shell is rotatably connected to the top of the mounting plate, the dustproof shell being made of transparent acrylic sheet.

[0010] As a preferred technical solution of this utility model, a charging port is provided on one side wall of the housing, and the charging port is electrically connected to the power supply and power module.

[0011] As a preferred technical solution of this utility model, a USB interface is provided on one side wall of the housing, and the USB interface is electrically connected to the display.

[0012] As a preferred technical solution of this utility model, an audible and visual alarm is bolted to the outer wall of the housing, and the audible and visual alarm is located below the display.

[0013] In summary, compared with the prior art, the above-described technical solution conceived by this utility model can achieve the following beneficial effects:

[0014] (1) This utility model uses a monitoring component to make multiple sets of elastic telescopic pins contact multiple terminals of the battery. The cross-arranged elastic telescopic pins can prevent incorrect connection, so that the device can accurately collect various electrical signals of the battery. It has achieved significant improvements in detection accuracy, number of detection channels, data processing and transmission capabilities, and user-friendliness, providing a more solid technical guarantee for the safe operation of EMU trains.

[0015] (2) This utility model connects the elastic telescopic pins to the EMU battery through the integrated components. The operator can intuitively see the monitoring CNC through the display attached to the top of the housing. The data collected by the elastic telescopic pins can be quickly transmitted to the display for display, reducing the interference and delay of the intermediate links, and making it convenient for the staff to obtain the real-time status information of the battery in a timely manner. The power supply is fixed inside the partition and the bottom is attached to the bottom of the box, which can ensure the stability of the power supply inside the box. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the multi-channel voltage measurement device for the EMU battery according to an embodiment of the present utility model;

[0017] Figure 2 This is a partial structural schematic diagram of the multi-channel voltage measurement device for EMU batteries according to an embodiment of the present utility model;

[0018] Figure 3 This is a schematic diagram of the bottom structure of the multi-channel voltage measurement device for the EMU battery according to an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of the starting component structure of the multi-channel voltage testing device for EMU batteries according to an embodiment of the present utility model;

[0020] Figure 5 This is a schematic diagram of the protective component structure of the multi-channel voltage measurement device for EMU batteries according to an embodiment of this utility model;

[0021] Figure 6 This is a side view of the multi-channel voltage measurement device for the EMU battery according to an embodiment of the present utility model;

[0022] Figure 7 This is a partial structural schematic diagram of the multi-channel voltage measurement device for EMU batteries according to an embodiment of the present utility model.

[0023] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-housing; 2-monitoring component; 201-elastic telescopic pin; 202-mounting base; 3-integrated component; 301-partition; 302-power supply; 303-power module; 304-display; 4-protective component; 401-protective cover; 402-connecting block; 403-magnet; 404-silicone pad; 5-starting component; 501-mounting plate; 502-switch button; 503-dustproof housing; 6-charging port; 7-USB interface; 8-audible and visual alarm. Detailed Implementation

[0024] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model. Furthermore, the technical features involved in the various embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0028] Please refer to Figure 1 and Figure 3 This embodiment proposes a multi-channel voltage testing device for a high-speed train battery, including a housing 1. The bottom of the housing 1 is provided with a monitoring component 2 for detecting the high-speed train battery. The top of the housing 1 is provided with an integrated component 3 for intuitively displaying monitoring data. The bottom of the housing 1 is provided with a protective component 4 for protecting the monitoring component 2. A starting component 5 for starting the entire device is provided on one side of the housing 1.

[0029] Please refer to Figure 2 , Figure 3 and Figure 7 The monitoring component 2 includes multiple sets of elastic telescopic pins 201 located at the bottom of the housing 1. These pins contact multiple terminals of the battery for monitoring. The pins extend through the housing 1 and into its interior, arranged in a crisscross pattern at the bottom of the housing 1 to prevent incorrect connections. One end of each pin is fixedly connected to a mounting base 202, which is bolted to the inner bottom wall of the housing 1. In use, the pins 201 are brought into contact with the battery terminals. The crisscross arrangement prevents incorrect connections, enabling the device to accurately collect various electrical signals from the battery. Significant improvements have been achieved in detection accuracy, the number of detection channels, data processing and transmission capabilities, and user-friendliness, providing a more robust technical guarantee for the safe operation of high-speed trains.

[0030] Please refer to Figure 2 , Figure 3 and Figure 6 The integrated component 3 includes a partition 301 fixedly connected to the bottom of the housing 1. A power supply 302 is fixedly installed inside the partition 301. The bottom of the power supply 302 is attached to the bottom of the housing 1. A power module 303 is installed on the top of the power supply 302. The power module 303 is fixedly connected to the partition 301 by bolts. A display 304 is bolted to the top of the housing 1. The display 304 is electrically connected to multiple sets of elastic telescopic pins 201 and the power supply 302. In use, the elastic telescopic pins 201 are connected to the EMU battery. The operator can intuitively see the monitoring data through the display 304 bolted to the top of the housing 1. The data collected by the elastic telescopic pins 201 can be quickly transmitted to the display 304 for display, reducing interference and delay in intermediate links, and facilitating the staff to obtain real-time status information of the battery in a timely manner. The power supply 302 is fixedly installed inside the partition 301, and its bottom is attached to the bottom of the housing, which can ensure the stability of the power supply 302 inside the housing.

[0031] Please refer to Figure 2 and Figure 5The protective component 4 includes a protective cover 401 located below the housing 1. Multiple sets of connecting blocks 402 are fixedly installed on the top of the inner wall of the protective cover 401. Magnets 403 are embedded inside the multiple sets of connecting blocks 402. Correspondingly, a groove is opened at the bottom of the housing 1. Magnets are also installed inside the groove. Multiple sets of silicone pads 404 are fixedly installed at the bottom inner wall of the protective cover 401. The positions of the multiple sets of silicone pads 404 correspond one-to-one with the positions of the multiple sets of elastic telescopic pins 201. When monitoring the EMU battery is required, the operator can simply remove the protective cover 401. After monitoring is completed, the protective cover 401 is installed on the bottom of the housing 1. Since the connecting block 402 has a magnet 403 embedded inside and a magnetic block is set inside the groove, according to the principle that like poles of magnet 403 repel and unlike poles attract, when the connecting block 402 is close to the groove, the magnet 403 and the magnetic block will generate a magnetic force that attracts each other. Under the action of the magnetic force, the protective cover 401 can be quickly and accurately adsorbed on the bottom of the housing 1, realizing the installation and fixation of the protective cover 401. When the monitoring device is subjected to external forces such as collisions and squeezing during transportation, installation or use, the silicone pad 404 can play a buffering role and protect the elastic telescopic pin 201 from damage.

[0032] Please refer to Figure 4 The starting assembly 5 includes a mounting plate 501 located on one side of the housing 1. A switch button 502 is fixedly mounted on the outer wall of the mounting plate 501. The switch button 502 is electrically connected to the display 304. A dust cover 503, made of transparent acrylic sheet, is rotatably connected to the top of the mounting plate 501. Operators can start the entire device for monitoring using the start button. The rotatable design of the dust cover 503 makes its opening and closing simple and quick, and also prevents accidental activation of the switch button 502, thus avoiding electric shock to operators and potential accidents.

[0033] Please refer to Figure 1 A charging port 6 is provided on one side wall of the housing 1. The charging port 6 is electrically connected to the power supply 302 and the power module 303 and is located on the side of the switch. When the device needs to be charged, simply insert the compatible charger into the charging port 6.

[0034] Please refer to Figure 2 A USB interface 7 is provided on one side wall of the housing 1. The USB interface 7 is electrically connected to the display 304, and a USB flash drive or external hard drive can be inserted to facilitate the transfer of data from the display 304, which greatly improves the efficiency of data interaction.

[0035] Please refer to Figure 6An audible and visual alarm 8 is bolted to the outer wall of the housing 1, and is located below the display 304. When the operator is viewing the monitoring data on the display 304, the alarm is easily obscured by their line of sight. When an abnormality occurs in the monitoring device, the alarm can quickly issue a warning signal, providing timely assistance.

[0036] In some other embodiments: the audible and visual alarm 8 is located on each side of the device, making it easier for operators to notice the alarm information when viewing the monitoring data on the display 304, thus reminding the operators to pay attention.

[0037] Specifically, when using the multi-channel voltage testing device for the battery of this EMU, please refer to: Figure 4 The operator presses the switch button 502 on the start-up component 5 to start the entire pressure testing device. At this time, if... Figure 2 , Figure 3 and Figure 6 As shown, the display 304 in the device will light up, ready to receive and display electrical signal data from the battery. Multiple flexible telescopic pins 201 are then connected to the various terminals of the train's battery. The cross-arranged pin design effectively avoids the risk of misconnection, thus ensuring the accuracy of the measurement data. The flexible telescopic pins 201 begin collecting various electrical signal data from the battery and transmit the data to the display 304, which will display the data in real time. The operator can intuitively view the battery's status information. When the device needs charging, the operator can insert the compatible charger into the charging port 6 on one side of the housing 1. If it is necessary to save or transfer the monitoring data, a USB flash drive or external hard drive can be inserted through the USB interface 7 to export the data to other devices for subsequent data analysis and archiving. If the device malfunctions or malfunctions, the audible and visual alarm 8 will issue a warning signal to promptly remind the operator.

[0038] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application. The above are merely preferred embodiments of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this application, and these improvements and modifications should also be considered within the protection scope of this application.

Claims

1. A multi-channel voltage testing device for a high-speed train battery, comprising a housing (1), characterized in that, The bottom of the housing (1) is provided with a monitoring component (2) for detecting the EMU battery, the top of the housing (1) is provided with an integrated component (3) for intuitively displaying monitoring data, the bottom of the housing (1) is provided with a protective component (4) for protecting the monitoring component (2), and one side of the housing (1) is provided with a starting component (5) for starting the entire device. The monitoring component (2) includes multiple sets of elastic telescopic pins (201) located at the bottom of the housing (1). The multiple sets of elastic telescopic pins (201) penetrate the housing (1) and extend into the interior of the housing (1), and are arranged in a cross pattern at the bottom of the housing (1). One end of each set of elastic telescopic pins (201) is fixedly connected to a mounting base (202), and the mounting base (202) is fixedly installed on the inner bottom wall of the housing (1) by bolts.

2. The multi-channel voltage testing device for a high-speed train battery according to claim 1, characterized in that, The integrated component (3) includes a partition (301) fixedly connected to the bottom of the housing (1). A power supply (302) is fixedly installed inside the partition (301). The bottom of the power supply (302) is attached to the bottom of the housing (1). A power module (303) is installed on the top of the power supply (302). The power module (303) is fixedly connected to the partition (301) by bolts. A display (304) is bolted to the top of the housing (1). The display (304) is electrically connected to multiple sets of elastic telescopic pins (201) and the power supply (302).

3. The multi-channel voltage testing device for a high-speed train battery according to claim 2, characterized in that, A USB interface (7) is provided on one side wall of the housing (1), and the USB interface (7) is electrically connected to the display (304).

4. A multi-channel voltage testing device for a high-speed train battery according to claim 2, characterized in that, An audible and visual alarm (8) is bolted to the outer wall of the housing (1), and the audible and visual alarm (8) is located below the display (304).

5. A multi-channel voltage testing device for a high-speed train battery according to claim 1, characterized in that, The protective component (4) includes a protective cover (401) located below the housing (1). Multiple sets of connecting blocks (402) are fixedly arranged on the top of the inner wall of the protective cover (401). Magnets (403) are embedded inside the multiple sets of connecting blocks (402). A groove is correspondingly opened at the bottom of the housing (1). A magnetic block is also arranged inside the groove. Multiple sets of silicone pads (404) are fixedly arranged at the bottom of the inner wall of the protective cover (401). The positions of the multiple sets of silicone pads (404) correspond one-to-one with the positions of the multiple sets of elastic telescopic pins (201).

6. A multi-channel voltage testing device for a high-speed train battery according to claim 1, characterized in that, The start-up assembly (5) includes a mounting plate (501) located on one side of the housing (1). A switch button (502) is fixedly installed on the outer wall of the mounting plate (501). The switch button (502) is electrically connected to the display (304). A dust cover (503) is rotatably connected to the top of the mounting plate (501). The dust cover (503) is made of transparent acrylic sheet.

7. A multi-channel voltage testing device for a high-speed train battery according to any one of claims 1 to 6, characterized in that, A charging port (6) is provided on one side wall of the housing (1), and the charging port (6) is electrically connected to the power supply (302) and the power module (303).