Busbar arrangement

By designing a bus module with a main body and an extension in the bus device, and fixing it in the mounting slot of the housing assembly using connectors, the problem of existing bus modules being unable to carry large currents is solved, achieving more efficient power transmission.

CN224472758UActive Publication Date: 2026-07-07BIZCONN INT CORP (SHEN ZHEN)

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BIZCONN INT CORP (SHEN ZHEN)
Filing Date
2025-07-09
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

The bus modules of existing bus devices are too narrow to carry large currents, which affects the efficiency of high current transmission.

Method used

Design a bus device including a housing assembly, a bus module and a connector. The bus module includes a main body and an extension in the width direction. It is fixed in the mounting groove of the housing assembly by the connector. The width of the extension is greater than that of the main body to enhance the current carrying capacity.

Benefits of technology

This enables the busbar device to carry a larger current, improving power transmission efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224472758U_ABST
    Figure CN224472758U_ABST
Patent Text Reader

Abstract

The utility model discloses a busbar device relates to connector technical field, wherein, busbar device is used for with power supply electricity connection to the server power supply, and busbar device includes shell subassembly, busbar module and a plurality of connecting pieces, and shell subassembly has length direction, width direction and height direction, and shell subassembly forms the installation groove with both ends through and with opening, busbar module is located in the installation groove, and busbar module includes the main part and extension along width direction and is connected as an organic whole, and the opening width of shell subassembly is less than the width of extension of busbar module, a plurality of connecting pieces are along length direction and are arranged between the slot wall of installation groove and busbar module, and are used for fixing busbar module in the installation groove. The utility model provides busbar device can bear greater current.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of connector technology, and in particular to a busbar device. Background Technology

[0002] A bus is a power distribution system designed for data center server racks, conforming to the OCP (Open Compute Project) specification. The primary function of a bus is to efficiently and securely transmit power from the power supply rack or PSU (Power Supply Unit) to the individual server nodes within the server rack via copper busbars.

[0003] Busbar devices typically consist of a housing and a busbar module housed within the housing. To accommodate the busbar module inside the housing, the busbar module is generally narrow. However, a narrow busbar module cannot carry a large current, which is not conducive to high current transmission. Utility Model Content

[0004] The main purpose of this invention is to provide a busbar device that can carry a larger current.

[0005] To achieve the above objectives, the present invention proposes a bus device for electrical connection with a power source and for supplying power to a server. The bus device includes a housing assembly, a bus module, and multiple connectors. The housing assembly has a length direction, a width direction, and a height direction, and forms a mounting groove with openings at both ends. The bus module is disposed within the mounting groove. The bus module includes a main body and an extension portion connected as one unit along the width direction. The opening width of the housing assembly is smaller than the width of the extension portion of the bus module. Multiple connectors are spaced apart along the length direction between the bus module and the groove wall of the mounting groove for fixing the bus module within the mounting groove.

[0006] In one embodiment, the two walls of the mounting groove are bent inward to form shoulders, the extension and part of the main body of the bus module are located between the shoulders and the bottom of the mounting groove, and the remaining part of the main body is located between the shoulders and the opening of the mounting groove.

[0007] In one embodiment, a first stepped surface is formed between the main body and the extension, the first stepped surface being used to abut against the connector joint.

[0008] In one embodiment, the busbar device further includes two grounding bars, one of which is disposed on the wall of the mounting groove and located near the opening of the mounting groove.

[0009] In one embodiment, the bus device further includes a handle disposed on the outer surface of the housing assembly.

[0010] In one embodiment, the number of handles is multiple, and the multiple handles are evenly distributed at intervals along the length direction on the outer surface of the housing assembly.

[0011] In one embodiment, the ratio between the width of the opening of the housing assembly and the bottom of the housing assembly is greater than or equal to 0.5 and less than or equal to 0.7.

[0012] This utility model also proposes a bus device for electrical connection to a power source and supplying power to a server. The bus device includes a housing assembly, a bus module, and multiple connectors. The housing assembly has a length direction, a width direction, and a height direction. The housing assembly includes a base and two side plates. Each side plate includes a first part and a second part, with a second stepped surface formed between the first part and the second part. The base is U-shaped. The second part of each side plate is connected to both sides of the base. The base and the two side plates enclose a mounting groove with through-holes at both ends. The bus module is disposed in the mounting groove. The bus module includes a main body and an extension part connected as one piece along the height direction. The main body part is located between the two side plates, and the extension part and the remaining part of the main body part are located within the base. Multiple connectors are spaced apart along the length direction between the bus module and the groove wall of the mounting groove for fixing the bus module in the mounting groove.

[0013] In one embodiment, the base and the second portions of the two side plates are riveted together.

[0014] In one embodiment, the base and the second portions of the two side plates are welded together.

[0015] The bus device proposed by this utility model includes a housing assembly, a bus module, and multiple connectors. The bus module is fixed in the mounting groove of the housing assembly by the multiple connectors. The bus module includes a main body and an extension. The width of the extension is greater than that of the main body so that the bus module can carry a larger current, thereby enabling the bus device as a whole to carry a larger current. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0017] Figure 1 A schematic diagram of a busbar device according to an embodiment of the present invention;

[0018] Figure 2 Right view of an embodiment of the busbar device provided by this utility model.

[0019] Explanation of icon numbers:

[0020] 100. Busbar assembly; 1. Housing assembly; 11. Mounting slot; 12. Shoulder; 13. Base; 14. Side plate; 141. First part; 142. Second step surface; 143. Second part; 2. Busbar module; 21. Main body; 211. First step surface; 22. Extension; 3. Connector; 4. Grounding strip; 5. Handle.

[0021] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0024] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0025] A bus is a power distribution system designed for data center server racks, conforming to the OCP (Open Compute Project) specification. The primary function of a bus is to efficiently and securely transmit power from the power supply rack or PSU (Power Supply Unit) to the individual server nodes within the server rack via copper busbars.

[0026] Busbar devices typically consist of a housing and a busbar module housed within the housing. To accommodate the busbar module inside the housing, the busbar module is generally narrow. However, a narrow busbar module cannot carry a large current, which is not conducive to high current transmission.

[0027] This invention proposes a busbar device designed to enable the busbar device to carry a larger current.

[0028] Please see Figure 1 and Figure 2 In one embodiment of this utility model, the bus device 100 is used to electrically connect to a power source and supply power to a server. The bus device 100 includes a housing assembly 1, a bus module 2, and a plurality of connectors 3. The housing assembly 1 has a length direction, a width direction, and a height direction, and forms a mounting groove 11 with openings at both ends. The bus module 2 is disposed in the mounting groove 11. The bus module 2 includes a main body 21 and an extension 22 connected as one piece along the width direction. The opening width of the housing assembly 1 is smaller than the width of the extension 22 of the bus module 2. The plurality of connectors 3 are spaced apart along the length direction between the bus module 2 and the groove wall of the mounting groove 11, and are used to fix the bus module 2 in the mounting groove 11.

[0029] In this embodiment, the outer casing has an open mounting groove 11 to provide stable mechanical support for the bus module 2. The outer casing is made of an insulating material, such as rigid plastic, to prevent leakage of current through the casing. Both the outer casing and the bus module 2 have several connection holes, and several connectors 3 are respectively inserted through the connection holes to fix the bus module 2 in the receiving cavity of the outer casing, so that the bus module 2 and the outer casing are connected as one unit. Compared with the existing elongated bus module 2, the bus module 2 also includes an extension 22 extending in the width direction. The extension 22 can be integrally formed with the main body 21 and is inserted into the mounting groove 11 through both ends. The extension 22 can enable the bus module 2 to carry a larger current.

[0030] The busbar device 100 proposed in this utility model includes a housing assembly 1, a busbar module 2, and multiple connectors 3. The busbar module 2 is fixed in the mounting groove 11 of the housing assembly 1 by the multiple connectors 3. The busbar module 2 includes a main body 21 and an extension 22. The width of the extension 22 is greater than that of the main body 21, so that the busbar module 2 can carry a larger current, thereby enabling the busbar device 100 as a whole to carry a larger current.

[0031] In an embodiment of this utility model, the two walls of the mounting groove 11 are bent inward to form a shoulder 12. The extension 22 and part of the main body 21 of the busbar module 2 are located between the shoulder 12 and the bottom of the mounting groove 11, and the remaining part of the main body 21 is located between the shoulder 12 and the opening of the mounting groove 11.

[0032] In this embodiment, the outer shell is an integral structure. The two walls of the mounting groove 11 are bent into the mounting groove 11 to form a shoulder 12 to accommodate the extension 22. The extension 22 and part of the main body 21 are located between the shoulder 12 and the bottom. The remaining part of the main body 21 passes through the shoulder 12 and the opening of the mounting groove 11.

[0033] In an embodiment of the present invention, a first stepped surface 211 is formed between the main body 21 and the extension 22, and the first stepped surface 211 is used to abut against the connector joint.

[0034] In this embodiment, the main body 21 and the extension 22 are integrally formed, and a first step surface 211 is formed between the main body 21 and the extension 22. The first step surface 211 can play a limiting role. When the connector is inserted into the mounting groove 11, the connector will abut against the first step surface 211 to prevent the connector from being inserted too deeply.

[0035] In an embodiment of this utility model, the busbar device 100 further includes two grounding bars 4, one of which is disposed on the wall of a mounting groove 11 and located near the opening of the mounting groove 11.

[0036] In this embodiment, the grounding strip 4 is a conductive component used to establish a reliable grounding path. Specifically, it can be implemented using copper strip or tin-plated copper strip. It is mechanically fixed to the side wall of the mounting groove 11 and positioned close to the groove opening of the mounting groove 11 to form an electrical connection with the external grounding system, which can effectively eliminate the risk of leakage current accumulation. The two grounding strips 4 are symmetrically arranged on the outer edges of the two side plates 14 to form double grounding protection, which can quickly conduct abnormal charges to the ground.

[0037] In an embodiment of this utility model, the busbar device 100 further includes a handle 5, which is disposed on the outer surface of the housing assembly 1.

[0038] In this embodiment, the number of handles 5 is at least one, such as one, two, or more. The handles 5 can be made of metal, such as aluminum alloy, or of rigid plastic. When the manifold device 100 needs to be moved, workers can use the handles 5 to move it, which makes it easier to apply force and saves effort, reducing safety hazards.

[0039] In an embodiment of this utility model, there are multiple handles 5, which are evenly distributed along the length direction on the outer surface of the housing assembly 1.

[0040] In this embodiment, there are multiple handles 5, which are evenly distributed along the length of the busbar device 100, allowing multiple operators to simultaneously move the busbar device 100 from one side, further saving manpower and reducing safety hazards. In a preferred embodiment, multiple handles 5 are provided on the outer surfaces of both side plates 14, allowing at least two operators to simultaneously move the busbar module 2 from opposite sides, further saving manpower and reducing safety hazards.

[0041] In an embodiment of this utility model, the ratio between the width of the opening of the housing assembly 1 and the bottom of the housing assembly 1 is greater than or equal to 0.5 and less than or equal to 0.7.

[0042] In this embodiment, the ratio between the width of the opening of the housing assembly 1 and the bottom of the housing assembly 1 is greater than or equal to 0.5 and less than or equal to 0.7, for example, 0.5, 0.6, 0.7, or any value within the above range. The ratio between the width of the opening of the housing assembly 1 and the bottom of the housing assembly 1 should not be too large, as this would result in the bottom not being wide enough, and consequently, the width of the extension 22 would be insufficient to carry a large current. It should also not be too small, as this would make it difficult for the main body 21 of the busbar module 2 to be inserted, leading to installation difficulties.

[0043] This utility model also proposes a bus device 100 for electrical connection with a power source and for supplying power to a server. The bus device 100 includes a housing assembly 1, a bus module 2, and multiple connectors 3. The housing assembly 1 has a length direction, a width direction, and a height direction. The housing assembly 1 includes a base 13 and two side plates 14. Each side plate 14 includes a first part 141 and a second part 143. A second stepped surface 142 is formed between the first part 141 and the second part 143. The base 13 is U-shaped, and the second parts 143 of the two side plates 14 are... The busbar module 2 is connected to both sides of the base 13, and the base 13 and the two side plates 14 enclose and form a mounting groove 11 with through ends and openings. The busbar module 2 is disposed in the mounting groove 11. The busbar module 2 includes a main body 21 and an extension 22 connected as one piece along the height direction. The main body 21 is located between the two side plates 14, and the extension 22 and the rest of the main body 21 are located in the base 13. A plurality of connectors 3 are spaced apart along the length direction between the busbar module 2 and the groove wall of the mounting groove 11 for fixing the busbar module 2 in the mounting groove 11.

[0044] In this embodiment, the outer casing is divided into two parts, including a base 13 and two side plates 14. Each side plate 14 has a first part 141 and a second part 143 that are stepped. The second part 143 of each side plate 14 is connected to both sides of the base 13. The base 13 and the two side plates 14 together form a mounting groove 11 with through-ends and openings. The cross-section of the mounting groove 11 is convex. Compared with the existing elongated busbar module 2, the busbar module 2 also includes an extension 22 extending along the width direction. The extension 22 can be integrally formed with the main body 21. It passes through the two ends of the mounting groove 11 and enters the mounting groove 11. The extension 22 can enable the busbar module 2 to carry a larger current.

[0045] During installation, first connect part of the main body 21 and the first part 141 of the two side plates 14 into one piece, then put the base 13 on the outside of the remaining main body 21 and extension 22, and finally connect and fix the base 13 to the outside of the remaining main body 21 and extension 22, thus completing the connection between the busbar module 2 and the housing.

[0046] In an embodiment of this utility model, the base 13 and the second part 143 of the two side plates 14 are riveted together.

[0047] In this embodiment, the base 13 and the second part 143 of the two side plates 14 are respectively provided with multiple through holes. Multiple rivets pass through the multiple through holes to connect the base 13 and the two side plates 14 and enclose them to form the mounting groove 11.

[0048] In an embodiment of this utility model, the base 13 and the second part 143 of the two side plates 14 are welded together.

[0049] In this embodiment, the base 13 and the second part 143 of the two side plates 14 are welded together to make the shell a whole, so that the connection strength between the two is better.

[0050] The above description is merely an exemplary embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural transformations made based on the technical concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A bus device for electrically connecting to a power source and supplying power to a server, characterized in that, The bus device includes: A housing assembly having a length direction, a width direction and a height direction, and the housing assembly forming a mounting groove with openings at both ends; A bus module, disposed within the mounting slot, comprising a main body and an extension integrally connected along the width direction, wherein the opening width of the housing assembly is smaller than the width of the extension of the bus module; and Multiple connectors are spaced apart along the length direction between the busbar module and the wall of the mounting groove, for fixing the busbar module in the mounting groove.

2. The busbar device as described in claim 1, characterized in that, The two walls of the mounting groove are bent inward to form shoulders. The extension and part of the main body of the busbar module are located between the shoulders and the bottom of the mounting groove, and the remaining part of the main body is located between the shoulders and the opening of the mounting groove.

3. The busbar device as described in claim 2, characterized in that, A first stepped surface is formed between the main body and the extension, and the first stepped surface is used to abut against the connector joint.

4. The busbar device as described in claim 3, characterized in that, The busbar device also includes two grounding bars, one of which is disposed on the wall of the mounting groove and located near the opening of the mounting groove.

5. The busbar device as described in any one of claims 1 to 3, characterized in that, The busbar device also includes a handle, which is located on the outer surface of the housing assembly.

6. The busbar device as described in claim 5, characterized in that, The number of handles is multiple, and the multiple handles are evenly distributed at intervals along the length direction on the outer surface of the housing assembly.

7. The busbar device as described in any one of claims 1 to 3, characterized in that, The ratio between the width of the opening of the housing assembly and the bottom of the housing assembly is greater than or equal to 0.5 and less than or equal to 0.

7.

8. A bus device for electrically connecting to a power supply and supplying power to a server, characterized in that, The bus device includes: A housing assembly having a length direction, a width direction and a height direction, the housing assembly including a base and two side plates, each side plate including a first part and a second part, a second stepped surface being formed between the first part and the second part, the base being U-shaped, the second part of each side plate being connected to both sides of the base respectively, the base and the two side plates forming a mounting groove with through ends and openings; A bus module, wherein the bus module is disposed within the mounting slot, and the bus module includes a main body and an extension integrally connected along the height direction, the main body being partially located between the two side plates, and the extension and the remaining portion of the main body being located within the base; and Multiple connectors are spaced apart along the length direction between the busbar module and the wall of the mounting groove, for fixing the busbar module in the mounting groove.

9. The busbar device as described in claim 8, characterized in that, The base and the second part of the two side plates are riveted together.

10. The busbar device as described in claim 8, characterized in that, The base and the second part of the two side plates are welded together.