A producer grate scraper

Abstract

The utility model belongs to the technical field of producer, concretely is a kind of producer ash basin scraper, including support frame, the support frame is provided with extension arm, the extension arm is bent and extends into ash basin, the extension arm is provided with scraper at one end away from the support frame, and the scraper is abutted on the inner wall of the ash basin.The utility model is provided with support frame outside ash basin, and the extension arm on support frame extends into ash basin, and the scraper on extension arm is abutted on the inner wall of ash basin, when ash basin rotates, scraper can scrape off ash on the inner wall of ash basin, to ensure the normal operation of ash basin, and manual cleaning is not needed, reduce the labor intensity of staff.

Description

Technical Field

[0001] This utility model belongs to the field of producer furnace technology, specifically a producer furnace ash basin scraper. Background Technology

[0002] A gasifier is a reactor used to produce coal gas, water gas, and semi-water gas. The furnace body is cylindrical, with an outer shell made of steel plate or brick, lined with refractory bricks, and equipped with feeding equipment, blast pipes, and gas pipes. The ash basin is an important component of the gasifier, mainly used to collect and store the ash produced inside the furnace. Its functions include: 1. Collecting ash: Located at the bottom of the gasifier, the ash basin collects the ash produced during coal combustion and gasification, preventing it from falling into other parts of the furnace and affecting the normal operation of the equipment; 2. Protecting the grate: The ash basin protects the grate from the direct impact of high-temperature ash, extending the grate's service life; 3. Preheating the gasifying agent: The ash layer preheats the gasifying agent through heat exchange with air and water vapor, improving gasification efficiency.

[0003] The ash inside the gasifier is automatically discharged through the rotation of the ash basin and the action of the large ash cutter. The rotation of the ash basin helps the ash to be discharged smoothly, ensuring smooth operation inside the furnace. The rotation of the ash basin is usually achieved through a built-in gear plate drive, a built-in worm gear drive, a worm gear drive, or a hydraulic ratchet drive.

[0004] When the ash basin is in operation, some ash residue will adhere to the inner wall of the ash basin. If it is not cleaned in time, it will affect the normal operation of the ash basin. Currently, it is cleaned manually, which is quite labor-intensive for the staff. Utility Model Content

[0005] To address the problems mentioned above, this utility model provides a generator ash basin scraper. A support frame is installed outside the ash basin, and an extension arm on the support frame extends into the ash basin. A scraper on the extension arm abuts against the inner wall of the ash basin. When the ash basin rotates, the scraper can scrape off the ash and slag on the inner wall of the ash basin, thereby ensuring the normal operation of the ash basin. Furthermore, it eliminates the need for manual cleaning by workers, reducing their workload.

[0006] This utility model provides a scraper for a producer ash basin, including a support frame, an extension arm on the support frame, the extension arm being bent and extending into the ash basin, and a scraper being provided at the end of the extension arm away from the support frame, the scraper abutting against the inner wall of the ash basin.

[0007] By adopting the above technical solution, a support frame is set on the outside of the ash basin, and the extension arm on the support frame extends into the ash basin. The scraper on the extension arm abuts against the inner wall of the ash basin. When the ash basin rotates, the scraper can scrape off the ash residue on the inner wall of the ash basin, thereby ensuring the normal operation of the ash basin. Moreover, it eliminates the need for manual cleaning by staff, reducing the labor intensity of the staff.

[0008] Furthermore, the extension arm includes a fixed arm and an adjustable arm. The fixed arm is fixedly connected to the top of the support frame, and the adjustable arm is rotatably connected to the end of the fixed arm away from the support frame. The adjustable arm extends into the ash basin, and the scraper is mounted on the adjustable arm. A locking assembly is provided at the connection between the fixed arm and the adjustable arm.

[0009] By adopting the above technical solution, the extension arm is set as two rotatably connected parts and locked by a locking assembly. The flexible rotation of the adjustment arm allows the scraper on the adjustment arm to better fit the inner wall of the ash basin, and it can also be used on ash basins with different inclinations, thus having a wider range of applications.

[0010] Furthermore, the locking assembly includes two gear discs, one gear disc is fixedly connected to the fixed arm, and the other gear disc is fixedly connected to the adjusting arm. The two gear discs are arranged opposite each other and mesh with each other. A locking bolt passes between the two gear discs, and a locking nut is threaded onto the locking bolt.

[0011] By adopting the above technical solution, when adjusting the rotation of the adjusting arm, first loosen the locking bolt and locking nut to disengage the two gear discs from each other, and then adjust the angle of the adjusting arm so that the scraper fits better against the inner wall of the ash basin. Then tighten the locking bolt and locking nut to clamp the two gear discs, and the two gear discs mesh and engage with each other, thereby fixing the angle of the adjusting arm.

[0012] Furthermore, a T-shaped insert rod is fixedly connected to the side of the scraper near the adjusting arm. A T-shaped slot is provided inside the adjusting arm, and the insert rod is inserted into the slot. A fixing bolt passes through the adjusting arm and is set perpendicular to the insert rod. A threaded hole is provided inside the insert rod, and the fixing bolt is threaded into the threaded hole.

[0013] By adopting the above technical solution, the scraper can be detachably installed on the adjusting arm. When the scraper is severely worn, it is easy to replace the scraper. When replacing the scraper, loosen the fixing bolt so that the fixing bolt is disengaged from the threaded hole. At this time, the insert rod can be taken out from the slot to replace the scraper. Then, insert the new scraper into the slot and tighten the fixing bolt so that the fixing bolt is screwed into the threaded hole, thereby fixing the insert rod and the scraper.

[0014] Furthermore, a water tank is fixed on the support frame, a water pump is installed at the bottom of the water tank, a water pipe is connected to the water pump, and a nozzle is fixedly connected to the end of the water pipe away from the water pump, with the nozzle facing the scraper.

[0015] By adopting the above technical solution, the water in the water tank is pumped into the water pipe and then sprayed onto the scraper through the nozzle, thereby cleaning the ash and slag on the scraper and preventing the ash and slag adhering to the scraper from affecting the cleaning effect of the scraper.

[0016] Furthermore, there are two nozzles, located on both sides of the scraper.

[0017] By adopting the above technical solution, the two nozzles can clean both sides of the scraper at the same time, ensuring that there is no ash or slag adhering to both sides of the scraper, thus further ensuring the cleaning effect of the scraper.

[0018] Furthermore, four casters with brakes are installed at the bottom of the support frame.

[0019] By adopting the above technical solution, the support frame can be moved by releasing the brake on the caster, which improves the flexibility of the scraper. The scraper can be moved to any ash basin for ash and slag cleaning. When cleaning ash and slag, the caster is locked to prevent the support frame from moving and improve the stability of the support frame.

[0020] Furthermore, a counterweight is fixedly connected to the support frame.

[0021] By adopting the above technical solution, the counterweight can increase the weight of the support frame, thereby further improving the stability of the support frame.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] (1) A support frame is set up on the outside of the ash basin. The extension arm on the support frame extends into the ash basin, and the scraper on the extension arm abuts against the inner wall of the ash basin. When the ash basin rotates, the scraper can scrape off the ash residue on the inner wall of the ash basin, thereby ensuring the normal operation of the ash basin and eliminating the need for manual cleaning by staff, thus reducing the labor intensity of staff.

[0024] (2) The extension arm is set as two rotatably connected parts and locked by locking components. The flexible rotation of the adjustment arm allows the scraper on the adjustment arm to better fit the inner wall of the ash basin, and it can also be used on ash basins with different inclinations, making it more widely applicable.

[0025] (3) The water in the water tank is pumped into the water pipe and then sprayed onto the scraper through the nozzle to clean the ash and slag on the scraper and prevent the ash and slag on the scraper from affecting the cleaning effect of the scraper. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the overall structure of a generator ash basin scraper.

[0028] Figure 2 This is a schematic diagram of the locking assembly.

[0029] Figure 3 This is a cross-sectional view of the inside of the adjusting arm;

[0030] Explanation of reference numerals in the attached drawings: 1. Support frame; 2. Extension arm; 20. Fixed arm; 21. Adjustable arm; 3. Ash basin; 4. Scraper; 40. Insert rod; 41. Slot; 42. Fixing bolt; 43. Threaded hole; 5. Locking assembly; 50. Gear disc; 51. Locking bolt; 52. Locking nut; 6. Water tank; 60. Water pump; 61. Water pipe; 62. Nozzle; 7. Caster wheel; 8. Counterweight. Detailed Implementation

[0031] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0032] The following is in conjunction with the appendix Figure 1 To be continued Figure 3 The present invention will be described in detail with specific embodiments.

[0033] Reference Figures 1-3 This utility model provides a scraper for a producer ash basin, including a support frame 1. An extension arm 2 is mounted on the support frame 1, bending and extending into the ash basin 3. A scraper 4 is mounted on the end of the extension arm 2 furthest from the support frame 1, and the scraper 4 abuts against the inner wall of the ash basin 3. The support frame 1 is mounted outside the ash basin 3, with the extension arm 2 extending into the ash basin 3 and the scraper 4 abutting against the inner wall of the ash basin 3. When the ash basin 3 rotates, the scraper 4 can scrape away the ash and slag on the inner wall of the ash basin 3, thus ensuring the normal operation of the ash basin 3 and eliminating the need for manual cleaning by workers, reducing their workload.

[0034] The extension arm 2 includes a fixed arm 20 and an adjusting arm 21. The fixed arm 20 is fixedly connected to the top of the support frame 1, and the adjusting arm 21 is rotatably connected to the end of the fixed arm 20 away from the support frame 1. The adjusting arm 21 extends into the ash basin 3, and the scraper 4 is mounted on the adjusting arm 21. A locking assembly 5 is provided at the connection between the fixed arm 20 and the adjusting arm 21. By configuring the extension arm 2 as two rotatably connected parts and locking them with the locking assembly 5, the flexible rotation of the adjusting arm 21 allows the scraper 4 on the adjusting arm 21 to better fit against the inner wall of the ash basin 3, and it can also be used on ash basins 3 with different inclinations, thus broadening its applicability.

[0035] The locking assembly 5 includes two geared discs 50. One geared disc 50 is fixedly connected to the fixed arm 20, and the other geared disc 50 is fixedly connected to the adjusting arm 21. The two geared discs 50 are arranged opposite each other and mesh with each other. A locking bolt 51 passes between the two geared discs 50, and a locking nut 52 is threaded onto the locking bolt 51. When adjusting the adjustment arm 21, first loosen the locking bolt 51 and the locking nut 52 so that the two geared discs 50 can disengage from each other. Then, the angle of the adjusting arm 21 can be adjusted so that the scraper 4 fits better against the inner wall of the ash basin 3. Then, tighten the locking bolt 51 and the locking nut 52 so that the locking bolt 51 and the locking nut 52 clamp the two geared discs 50, and the two geared discs 50 mesh with each other, thereby fixing the angle of the adjusting arm 21.

[0036] A T-shaped insert rod 40 is fixedly connected to the side of the scraper 4 near the adjusting arm 21. A T-shaped slot 41 is provided inside the adjusting arm 21, and the insert rod 40 is inserted into the slot 41. A fixing bolt 42 passes through the adjusting arm 21, perpendicular to the insert rod 40. A threaded hole 43 is provided inside the insert rod 40, and the fixing bolt 42 is threaded into the threaded hole 43. The scraper 4 is detachably mounted on the adjusting arm 21. When the scraper 4 is severely worn, it is easy to replace. To replace the scraper 4, loosen the fixing bolt 42 so that it disengages from the threaded hole 43. The insert rod 40 can then be removed from the slot 41, allowing the scraper 4 to be replaced. The new scraper 4 is then inserted into the slot 41, and the fixing bolt 42 is tightened until it screws into the threaded hole 43, thus fixing the insert rod 40 and the scraper 4.

[0037] A water tank 6 is fixed on the support frame 1. A water pump 60 is installed at the bottom of the water tank 6. A water pipe 61 is connected to the water pump 60. A nozzle 62 is fixedly connected to the end of the water pipe 61 away from the water pump 60, and the nozzle 62 faces the scraper 4. Water in the water tank 6 is pumped into the water pipe 61 by the water pump 60, and then sprayed onto the scraper 4 through the nozzle 62, thereby cleaning the ash and slag on the scraper 4 and preventing the ash and slag adhering to the scraper 4 from affecting the cleaning effect of the scraper 4.

[0038] There are two nozzles 62, located on both sides of the scraper 4. The two nozzles 62 can clean both sides of the scraper 4 simultaneously, ensuring that there is no ash or residue adhering to either side of the scraper 4, thus further ensuring the cleaning effect of the scraper 4.

[0039] The bottom of the support frame 1 is equipped with four casters 7 with brakes. Releasing the brakes on the casters 7 allows the support frame 1 to move, improving the flexibility of the scraper. The scraper can be pushed to any ash basin 3 for ash and slag cleaning. When cleaning ash and slag, the casters 7 are locked to prevent the support frame 1 from moving, thus improving the stability of the support frame 1.

[0040] A counterweight 8 is fixedly connected to the support frame 1. The counterweight 8 can increase the weight of the support frame 1, thereby further improving the stability of the support frame 1.

[0041] The present invention has been further described above with reference to specific embodiments. However, it should be understood that the specific description herein should not be construed as limiting the substance and scope of the present invention. Various modifications made by those skilled in the art to the above embodiments after reading this specification are all within the scope of protection of the present invention.

Claims

1. A feed scraper for a producer ash basin, characterized in that, The device includes a support frame with an extension arm that bends and extends into the ash basin. A scraper is provided at the end of the extension arm away from the support frame, and the scraper abuts against the inner wall of the ash basin.

2. The producer ash basin scraper according to claim 1, characterized in that, The extension arm includes a fixed arm and an adjustable arm. The fixed arm is fixedly connected to the top of the support frame, and the adjustable arm is rotatably connected to the end of the fixed arm away from the support frame. The adjustable arm extends into the ash basin, and the scraper is mounted on the adjustable arm. A locking assembly is provided at the connection between the fixed arm and the adjustable arm.

3. The producer ash basin scraper according to claim 2, characterized in that, The locking assembly includes two gear discs. One gear disc is fixedly connected to the fixed arm, and the other gear disc is fixedly connected to the adjusting arm. The two gear discs are arranged opposite each other and mesh with each other. A locking bolt passes between the two gear discs, and a locking nut is threaded onto the locking bolt.

4. The producer ash basin scraper according to claim 2, characterized in that, The scraper is fixedly connected to a T-shaped insert rod on the side near the adjusting arm. The adjusting arm has a T-shaped slot, and the insert rod is inserted into the slot. A fixing bolt passes through the adjusting arm and is perpendicular to the insert rod. The insert rod has a threaded hole, and the fixing bolt is threaded into the threaded hole.

5. The producer ash basin scraper according to claim 1, characterized in that, A water tank is fixed on the support frame, a water pump is installed at the bottom of the water tank, a water pipe is connected to the water pump, and a nozzle is fixedly connected to the end of the water pipe away from the water pump, with the nozzle facing the scraper.

6. The producer ash basin scraper according to claim 5, characterized in that, The nozzle is provided in two parts, and the two nozzles are located on both sides of the scraper.

7. The producer ash basin scraper according to claim 1, characterized in that, The bottom of the support frame is equipped with four casters with brakes.

8. The producer ash basin scraper according to claim 1, characterized in that, A counterweight is fixedly connected to the support frame.

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