A device for rapid tabletting of puffed barley
By designing a spiral blade conveying mechanism and a flow guide box in the processing of highland barley puffed food, the problem of raw material accumulation and blockage was solved, the uniform distribution of raw materials and the quality of tableting were improved, and the continuity of production and the quality of finished products were ensured.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU HUAJIA FOODS TECH
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-14
Smart Images

Figure CN224482969U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tableting equipment technology, and in particular to a rapid tableting device for barley puffing processing. Background Technology
[0002] In the processing of puffed highland barley food, the tableting step is crucial, as its effectiveness directly affects the quality and market competitiveness of the final product.
[0003] Some traditional tableting equipment generally uses open-type or direct tilting feeding, which makes it difficult to control the flow of raw materials. Raw materials are prone to accumulation and blockage in the feed pipe, affecting the continuity and stability of production. In order to solve the above problems, this utility model provides a rapid tableting device for barley puffing processing. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rapid tableting device for barley puffing processing.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A rapid tableting device for puffing highland barley includes a tableting box. Two tableting rollers are rotatably connected inside the tableting box via bearings. A connecting plate is fixedly connected to the upper end of the tableting box. A flow guide box is fixedly connected to the upper end of the connecting plate. Two fixing plates are fixedly connected to the middle of the flow guide box. A common pyramidal separating plate is fixedly connected to the upper ends of the two fixing plates. Inclined flow guide plates are fixedly connected to both sides of the lower end of the flow guide box. A top seat is fixedly connected to the upper end of the flow guide box. A feeding assembly is fixedly connected to the upper end of the top seat. A base is fixedly connected to the lower end of the tableting box.
[0007] As a further improvement of this utility model, the feeding assembly includes a feed pipe fixedly connected to the upper end of the top seat, an adapter box fixedly connected to the upper end of the feed pipe, a transmission rod rotatably connected inside the feed pipe, a spiral blade provided on the surface of the transmission rod, a handle rotatably connected to the upper end of the adapter box, and the lower end of the handle connected to the transmission rod.
[0008] As a further improvement of this utility model, a feeding funnel is fixedly connected to the front of the adapter box, and two support rods are fixedly connected to the lower end of the feeding funnel. The lower ends of the two support rods are fixedly connected to the top seat.
[0009] As a further improvement of this utility model, a mounting shell is fixedly connected to one side of the tablet press box, and two transmission gears are rotatably connected inside the mounting shell, with the two transmission gears respectively connected to two tablet press rollers.
[0010] As a further improvement of this utility model, an installation groove is provided on the other side of the tableting box, and a servo motor is fixedly installed inside the installation groove. The power end of the servo motor is fixedly connected to one of the tableting rollers.
[0011] As a further improvement of this utility model, a discharge port is provided on the front of the lower end of the base, and support frames are fixedly connected to both sides of the lower surface of the base.
[0012] The beneficial effects of this utility model are:
[0013] By setting up a feeding component, when in use, after pouring the barley raw material into the feeding funnel, the raw material smoothly enters the transfer box. At this time, turning the handle on the transfer box drives the transmission rod to rotate, and the spiral blades on its surface can stably and continuously transport the raw material along the feed pipe to the guide box. This spiral conveying mechanism can precisely control the amount of raw material conveyed according to actual production needs, avoiding the accumulation and blockage caused by too much raw material entering the feed pipe at one time, ensuring a smooth and unobstructed feeding process, and improving the stability and reliability of the equipment.
[0014] By setting up a flow guide box, when the barley raw material enters the flow guide box, the raw material will be dispersed to all sides under the action of the pyramidal separation plate, so that the raw material can be more evenly distributed on the subsequent conveying path, avoiding the raw material from accumulating in a certain area. After being dispersed, the raw material is guided by the inclined flow guide plate and can fall into the two tableting rollers in the tableting box in a concentrated and even manner. When the evenly distributed raw material is squeezed by the two tableting rollers, the thickness and density of the tablet product are uniform, which improves the quality of tableting and reduces the production of defective products caused by uneven distribution of raw materials. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a rapid tableting device for barley puffing processing proposed in this utility model.
[0016] Figure 2 This is a schematic diagram of the tableting box of a rapid tableting device for barley puffing processing proposed in this utility model.
[0017] Figure 3 This is a schematic diagram of the feeding component of a rapid tableting device for barley puffing processing proposed in this utility model.
[0018] In the diagram: 1. Tableting box, 2. Tableting roller, 3. Connecting plate, 4. Guide box, 5. Fixing plate, 6. Pyramidal separation plate, 7. Inclined guide plate, 8. Top seat, 9. Base, 10. Feed pipe, 11. Transfer box, 12. Transmission rod, 13. Spiral blade, 14. Handle, 15. Feeding funnel, 16. Support rod, 17. Mounting shell, 18. Transmission gear, 19. Servo motor, 20. Discharge port, 21. Support frame. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Reference Figures 1-3 A rapid tableting device for puffing highland barley includes a tableting box 1. Inside the tableting box 1, two tableting rollers 2 are rotatably connected via bearings. A connecting plate 3 is fixedly connected to the upper end of the tableting box 1. A flow guide box 4 is fixedly connected to the upper end of the connecting plate 3. Two fixing plates 5 are fixedly connected to the middle of the flow guide box 4. The upper ends of the two fixing plates 5 are fixedly connected to the same pyramidal separation plate 6. Inclined flow guide plates 7 are fixedly connected to both sides of the lower end of the flow guide box 4. A top seat 8 is fixedly connected to the upper end of the flow guide box 4. A feeding component is fixedly connected to the upper end of the top seat 8. A base 9 is fixedly connected to the lower end of the tableting box 1.
[0021] In this utility model, the feeding assembly includes a feed pipe 10 fixedly connected to the upper end of the top seat 8. The inner wall of the feed pipe 10 is smooth, which can effectively reduce the frictional resistance of the raw material during the conveying process and ensure the smooth passage of the raw material. The upper end of the feed pipe 10 is fixedly connected to a transfer box 11. The inside of the feed pipe 10 is rotatably connected to a transmission rod 12. The surface of the transmission rod 12 is provided with a spiral blade 13. The spiral blade 13 can achieve uniform and stable material conveying according to the characteristics of the raw material and the conveying requirements, avoiding blockage or uneven conveying. The upper end of the transfer box 11 is rotatably connected to a handle 14. The lower end of the handle 14 is connected to the transmission rod 12. The design of the handle 14 makes it easy for the operator to rotate the transmission rod 12, making the operation simple and convenient.
[0022] The front of the transfer box 11 is fixedly connected to a feeding funnel 15. The feeding funnel 15 has a wide upper opening, which facilitates the quick pouring of barley raw materials. The lower opening gradually narrows, which can accurately control the flow of raw materials and prevent them from spilling. The lower end of the feeding funnel 15 is fixedly connected to two support rods 16. The lower ends of the two support rods 16 are fixedly connected to the top seat 8. The support rods 16 can stably support the feeding funnel 15 and prevent it from shaking or tilting during the feeding process.
[0023] A mounting shell 17 is fixedly connected to one side of the tablet press 1. Two transmission gears 18 are rotatably connected inside the mounting shell 17. The two transmission gears 18 are respectively connected to two tablet press rollers 2. The two transmission gears 18 mesh with each other, and the transmission accuracy is high, which can ensure that the two tablet press rollers 2 rotate synchronously in opposite directions, providing uniform extrusion pressure to the raw materials. A mounting groove is opened on the other side of the tablet press 1. A servo motor 19 is fixedly installed inside the mounting groove. The power end of the servo motor 19 is fixedly connected to one of the tablet press rollers 2. The servo motor 19 can accurately control the speed and direction of the tablet press roller 2 to meet different production needs.
[0024] The lower end of the base 9 has a discharge port 20 on the front. The discharge port 20 is rectangular, which can ensure that the finished product after tableting is discharged smoothly and avoid the finished product from getting stuck or damaged during the discharge process. Support frames 21 are fixedly connected to both sides of the lower surface of the base 9. The support frames 21 can provide reliable support for the entire equipment and ensure that the equipment remains stable during operation.
[0025] In use, the barley raw material is poured into the feeding funnel 15. The raw material enters the transfer box 11 through the feeding funnel 15. The handle 14 on the transfer box 11 is rotated to drive the transmission rod 12 to rotate. The spiral blades 13 on the transmission rod 12 transport the raw material along the feed pipe 10 to the guide box 4. After entering the guide box 4, the raw material falls on the pyramidal separation plate 6 and is dispersed to the four sides by the pyramidal separation plate 6. Then, it is guided by the inclined guide plate 7 and falls evenly into the tableting box 1 between the two tableting rollers 2. The servo motor 19 in the mounting groove on one side of the tableting box 1 is started, driving the tableting roller 2 connected to its power end to rotate. The tableting roller 2 drives the other tableting roller 2 to rotate synchronously in the opposite direction through the transmission gear 18 in the mounting shell 17. The two tableting rollers 2 squeeze and press the raw material falling between them into tablets. The finished tablets fall into the base 9 and are finally discharged from the discharge port 20 on the front of the lower end of the base 9.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A rapid tableting device for puffing highland barley, comprising a tableting box (1), characterized in that, The tableting box (1) has two tableting rollers (2) rotatably connected inside by bearings. A connecting plate (3) is fixedly connected to the upper end of the tableting box (1). A guide box (4) is fixedly connected to the upper end of the connecting plate (3). Two fixing plates (5) are fixedly connected to the middle of the inside of the guide box (4). The same pyramidal separation plate (6) is fixedly connected to the upper end of the two fixing plates (5). Inclined guide plates (7) are fixedly connected to both sides of the lower end of the inside of the guide box (4). A top seat (8) is fixedly connected to the upper end of the guide box (4). A feeding component is fixedly connected to the upper end of the top seat (8). A base (9) is fixedly connected to the lower end of the tableting box (1).
2. The rapid tableting device for barley puffing processing according to claim 1, characterized in that, The feeding assembly includes a feed pipe (10) fixedly connected to the upper end of the top seat (8). The upper end of the feed pipe (10) is fixedly connected to a transfer box (11). The inside of the feed pipe (10) is rotatably connected to a transmission rod (12). The surface of the transmission rod (12) is provided with a spiral blade (13). The upper end of the transfer box (11) is rotatably connected to a handle (14). The lower end of the handle (14) is connected to the transmission rod (12).
3. The rapid tableting device for barley puffing processing according to claim 2, characterized in that, The front of the transfer box (11) is fixedly connected to a feeding funnel (15), and the lower end of the feeding funnel (15) is fixedly connected to two support rods (16), the lower ends of the two support rods (16) are fixedly connected to the top seat (8).
4. The rapid tableting device for barley puffing processing according to claim 1, characterized in that, A mounting shell (17) is fixedly connected to one side of the tablet press (1). Two transmission gears (18) are rotatably connected inside the mounting shell (17). The two transmission gears (18) are respectively connected to two tablet press rollers (2).
5. The rapid tableting device for barley puffing processing according to claim 1, characterized in that, The other side of the tablet press box (1) is provided with an installation groove, and a servo motor (19) is fixedly installed inside the installation groove. The power end of the servo motor (19) is fixedly connected to one of the tablet press rollers (2).
6. The rapid tableting device for barley puffing processing according to claim 1, characterized in that, The lower end of the base (9) is provided with a discharge port (20), and both sides of the lower surface of the base (9) are fixedly connected with support frames (21).